Re: [Elecraft] About my capacitor failure (etc.) issue:

2020-04-25 Thread Christopher Hoover
We're getting far off the topic of Elecraft radios ... > > > Investigation showed that the steel chassis was not 100% flat and the > contact surface of the rectifier was compromised. Good lesson. Contact resistances need to be accounted for in the thermal model and analysis.. They are never

Re: [Elecraft] About my capacitor failure (etc.) issue:

2020-04-25 Thread Christopher Hoover
If they are paralleling two 35A diodes in the new builds, they may have repeated the same mistake. Does this give a 50% derating (a typical factor) for full load forward current? I dunno. One can do the math [1] and figure it out. A 50 A bridge (no need to parallel) is OK by design. That's

Re: [Elecraft] About my capacitor failure (etc.) issue:

2020-04-24 Thread Bob McGraw K4TAX
I've always put a bit of heat sink compound on the rectifier unit before mounting it to the bottom plate.    I've found several power supplies where the bridge rectifier assembly failed and upon removal, there was no heat sink compound.   Add a new bridge assembly and some heat sink compound

Re: [Elecraft] About my capacitor failure (etc.) issue:

2020-04-24 Thread Martin Sole
I can add perhaps another data point on the rectifier matter. Years back my employer, one of the largest ground to air radio manufacturers was having failures with their mainstay transmitter, a 50w carrier AM unit. It had a large toroidal  transformer and a packaged rectifier. The rectifier

Re: [Elecraft] About my capacitor failure (etc.) issue:

2020-04-24 Thread Harlan Sherriff via Elecraft
Another possibility is that is what they had on hand Sent from my iPhone > On Apr 24, 2020, at 3:13 PM, Ray Albers wrote: > > This thread started as my description of the failure of my Astron RS-20A > power supply, caused by a bad electrolytic capacitor on the regulator > circuit board.

Re: [Elecraft] About my capacitor failure (etc.) issue:

2020-04-24 Thread Jim Brown
Ray is correct. A study of the schematics for Astron linear supplies makes it clear that nothing in the circuitry is referenced to the chassis.The vast majority of PSUs are built so that V- can be bonded or not. V- is NOT ground, it is V-. And in our systems, it should NOT be bonded in the

Re: [Elecraft] About my capacitor failure (etc.) issue:

2020-04-24 Thread Rick Bates, NK7I
No!  That is the CORRECT thing to do; all grounds should equal ground.  You should reconnect that to the chassis ground, it is not a design flaw. Rick NK7I On 4/24/2020 12:11 PM, Ray Albers wrote: Finally, I'll mention that, like my old RS-20A, I found the negative terminal bonded to the

Re: [Elecraft] About my capacitor failure (etc.) issue:

2020-04-24 Thread Ray Albers
This thread started as my description of the failure of my Astron RS-20A power supply, caused by a bad electrolytic capacitor on the regulator circuit board. Several hams posted advice that a 20Amp supply was really too small for a K3/100, especially if running full power. This led me to order an

Re: [Elecraft] About my capacitor failure (etc.) issue:

2020-04-19 Thread Bob McGraw K4TAX
I had a ham mention to me that this power supply blew up. He was somewhat annoyed when I ask if anyone was injured in the explosion. Folks, for us trying to assist with technical issues, please give complete and accurate descriptions. You will get better answers. Bob, K4TAX Sent from my

Re: [Elecraft] About my capacitor failure (etc.) issue:

2020-04-19 Thread Jim Rhodes
Or sometimes, just to get your attention, they will short out then explosively go open with a bang. The is usually no doubt figuring out which component is bad. On Sun, Apr 19, 2020, 19:56 Christopher Hoover wrote: > opens in my limited experience. > > On Sun, Apr 19, 2020 at 4:26 PM Adrian

Re: [Elecraft] About my capacitor failure (etc.) issue:

2020-04-19 Thread Christopher Hoover
opens in my limited experience. On Sun, Apr 19, 2020 at 4:26 PM Adrian wrote: > When you say 'blow' are you saying it short circuits internally or open > circuits internally due to the event ? > > > Adrian Fewster > > On 20/4/20 8:07 am, Christopher Hoover wrote: > > You might want to

Re: [Elecraft] About my capacitor failure (etc.) issue:

2020-04-19 Thread Don Wilhelm
If the diode shorts, it Will cause excessive ripple from the half wave rectification. I suspect that the failure mode is an open causing the remaining diode to carry the full current, which will cause its eventual failure. In any case, paralleling two diodes without some form of resistance in

Re: [Elecraft] About my capacitor failure (etc.) issue:

2020-04-19 Thread Adrian
When you say 'blow' are you saying it short circuits internally or open circuits internally due to the event  ? Adrian Fewster On 20/4/20 8:07 am, Christopher Hoover wrote: You might want to replace the bridge rectifier in that new 35A power supply. Yep, right out of the box. At some

Re: [Elecraft] About my capacitor failure (etc.) issue:

2020-04-19 Thread Christopher Hoover
You might want to replace the bridge rectifier in that new 35A power supply. Yep, right out of the box. At some point, Astron started shipping RS-35A's with a 25A bridge rectifier. They paralleled two out of four of the 25A diodes twice over to make, supposedly, a pair of 50A diodes for

[Elecraft] About my capacitor failure (etc.) issue:

2020-04-16 Thread Ray Albers
Many to all who posted/responded to my recent post about an electrolytic capacitor failure in my power supply. Lots of very interesting reading about peoples' industry experiences - thank you! Several have pointed out that using a 20A supply with my K3/100 is pushing close to (or over!) the