[Elecraft] Re: IC pins

2005-01-05 Thread ANNE NORMAN
From: Pete Norman

Thanks for all the interesting feedback, everyone!  What an amazing pool of 
knowledge there is out there... Pete, g0pks.
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Re: [Elecraft] Re: IC pins

2005-01-05 Thread Douglas Westover
I use a pair of long-nose pliers, long enough to encompass
all the pins on one row of the chip. You want the pliers close to
and parallel with the body of the chip. Then gently bend toward
the center of the chip until the pins are straight. Repeat for the
second row. Works like a charm.

Doug
W6JD

- Original Message -
From: ANNE NORMAN [EMAIL PROTECTED]
To: Elecraft@mailman.qth.net
Sent: Tuesday, January 04, 2005 9:22 AM
Subject: [Elecraft] Re: IC pins


From: Pete Norman

Hello everyone!  I'm just toddling along with my build.  The major problem
so far has been fixing the bail to the bottom panel!  What a beast!

Anyway, it occurs to me (and has often occurred to me) why do we have to
reform the pins on ICs?  How come they aren't manufactured the right
shape?  I go into ESD-panic mode every time I have to re-form them and some
have been a complete pain to match up to their socket.

Anybody got a fool-proof, first-time technique for this?

(Having spent six months studying the manual before starting has distinct
advantages by the way)

Regards to all,  Pete, g0pks.
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RE: [Elecraft] Re: IC pins

2005-01-05 Thread John A. Ross [RSDTV]
http://cgi.ebay.co.uk/ws/eBayISAPI.dll?ViewItemcategory=1244item=673253873
0rd=1ssPageName=WD2V

May be of interest to you

John

 -Original Message-
 From: [EMAIL PROTECTED] 
 [mailto:[EMAIL PROTECTED] On Behalf Of ANNE NORMAN
 Sent: 04 January 2005 17:23
 To: Elecraft@mailman.qth.net
 Subject: [Elecraft] Re: IC pins
 
 From: Pete Norman
 
 Hello everyone!  I'm just toddling along with my build.  The 
 major problem so far has been fixing the bail to the bottom 
 panel!  What a beast!
 
 Anyway, it occurs to me (and has often occurred to me) why do 
 we have to reform the pins on ICs?  How come they aren't 
 manufactured the right shape?  I go into ESD-panic mode 
 every time I have to re-form them and some have been a 
 complete pain to match up to their socket.
 
 Anybody got a fool-proof, first-time technique for this?
 
 (Having spent six months studying the manual before starting 
 has distinct advantages by the way)
 
 Regards to all,  Pete, g0pks. 
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[Elecraft] Re: IC pins

2005-01-04 Thread ANNE NORMAN
From: Pete Norman

Hello everyone!  I'm just toddling along with my build.  The major problem so 
far has been fixing the bail to the bottom panel!  What a beast!

Anyway, it occurs to me (and has often occurred to me) why do we have to reform 
the pins on ICs?  How come they aren't manufactured the right shape?  I go 
into ESD-panic mode every time I have to re-form them and some have been a 
complete pain to match up to their socket.

Anybody got a fool-proof, first-time technique for this?

(Having spent six months studying the manual before starting has distinct 
advantages by the way)

Regards to all,  Pete, g0pks. 
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Re: [Elecraft] Re: IC pins

2005-01-04 Thread Tom Hammond

Pete:

Hello everyone!  I'm just toddling along with my build.  The major problem 
so far has been fixing the bail to the bottom panel!  What a beast!


It's probably too late now, but the easy way to install the bail is to 
(temporarily) use longer screws to affix the bail and then to replace them, 
one at a time, with the shorter screws, once the bail has been secured.


Anyway, it occurs to me (and has often occurred to me) why do we have to 
reform the pins on ICs?  How come they aren't manufactured the right 
shape?  I go into ESD-panic mode every time I have to re-form them and 
some have been a complete pain to match up to their socket.


I wish I could respond as to why they must be manufactured with the pins 
'sprung out'... seems they could just as easily be bent properly from the 
factory. But I'll bet some one WILL be able to offer a logical reason.



Anybody got a fool-proof, first-time technique for this?


Follow the instructions in the manual. Grasp the IC by its ends, press one 
side down onto the desktop (I often place it against a metal ruler, for 
added ESD protection, though I've NEVER damaged an IC as a result of ESD) 
and roll the IC inward a bit, to reform the leads.


They also make pin straighteners, but they're not all that much better than 
just doing it by hand.


(Having spent six months studying the manual before starting has distinct 
advantages by the way)


Agreed.

Cheers,

Tom Hammond   N0SS 


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RE: [Elecraft] Re: IC pins

2005-01-04 Thread Ron D'Eau Claire
At least one insertion machine I've seen that stuffs boards grabs the IC
from the outside of all the pins and automatically squeezes to make the pins
all exactly the right distance apart. It sets the I.C. into the pad holes in
the board, then a little ram in the center shoves the I.C. down against the
board. 

It's critical that the pins all be set a bit wide to be certain the pins all
press against the grips so no pin gets bent under the IC when it's inserted.
The machine only squeezes from the outside to start the insertion. If any
pin was slightly bent inward a tad too far, it'd be shoved against the board
and bent under the I.C. when the 'ram' pushed it down against the board. I
believe the automatic insertion machines used to put I.C.s in sockets do the
same.  

Ron AC7AC


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Re: [Elecraft] Re: IC pins

2005-01-04 Thread Don
 Anyway, it occurs to me (and has often occurred to me) why do we have to 
reform the pins on ICs?  How come they aren't manufactured the right 
shape?  I 
 go into ESD-panic mode every time I have to re-form them and some have 
been a complete pain to match up to their socket.



This is just a wild guess.  The  IC's are manufactured for direct insertion 
in pc boards ( no sockets ) by automated machinery.  The machines grip the 
ic's in a way that exactly positions the pins by pinching them inward a 
small amount.  This would not work unless the leads were spaced a little too 
wide in the first place.   *This is just a stab in the dark and I am sure 
there is someone on the list who actually *knows the reason.


Don K7FJ


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Re: [Elecraft] Re: IC pins

2005-01-04 Thread Jack Brindle


On Jan 4, 2005, at 9:31 AM, Tom Hammond wrote:

Anyway, it occurs to me (and has often occurred to me) why do we have 
to reform the pins on ICs?  How come they aren't manufactured the 
right shape?  I go into ESD-panic mode every time I have to re-form 
them and some have been a complete pain to match up to their socket.


I wish I could respond as to why they must be manufactured with the 
pins 'sprung out'... seems they could just as easily be bent properly 
from the factory. But I'll bet some one WILL be able to offer a 
logical reason.


This is actually an easy one. The pins are shaped that way in order to 
allow the placement machinery to grab the chip and properly place it. 
If the pins were straight, the chips would tend to fall out of the 
machine, causing lots of problems.


It is interesting that some chips are not angled as much - specifically 
the side-brazed ceramic DIPS used in older EEPROMS. They are still 
angled, though.



Anybody got a fool-proof, first-time technique for this?


Follow the instructions in the manual. Grasp the IC by its ends, press 
one side down onto the desktop (I often place it against a metal 
ruler, for added ESD protection, though I've NEVER damaged an IC as a 
result of ESD) and roll the IC inward a bit, to reform the leads.


They also make pin straighteners, but they're not all that much better 
than just doing it by hand.


There are IC insertion devices that clamp around the DIP packages and 
properly align the pins while you insert them into the PCB. No idea the 
cost, or even current availability. They used to be fairly common 15 or 
20 years ago (remember that far back, Tom? ;-)


I use the straighten it against the desk ritual. As far as I know, I 
haven't lost a chip in 30 years. But then during that time I lived in 
South Florida, Georgia and Sillycon Valley, where the static levels 
tend to be fairly low (as opposed to places like Washington DC, which 
has its own static level, but thats another story... ;-)



-Jack Brindle, W6FB
===

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Re: [Elecraft] Re: IC pins

2005-01-04 Thread Philip L Carter
Use an IC insertion tool

It is so they don't fall out once inserted into a pc board while awaiting
soldering.


NRE/COLE Test Center OH-3
pcarteratgcfn.org or wd8qwratarrl.net
Philip L. Carter, WD8QWR
[EMAIL PROTECTED]


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Re: [Elecraft] Re: IC pins

2005-01-04 Thread Philip L Carter
As for the bail:

Tie a peice of twine around the bail and use a screwdriver or something
like that to tighten it like a turniquet (not too tight).  Insert it in the
holes and loosen the turniquet.  If you tighten it too much or keep it
that way for too long, you will change the shape of the bail.  Worked well
for all the ones I have done.


NRE/COLE Test Center OH-3
pcarteratgcfn.org or wd8qwratarrl.net
Philip L. Carter, WD8QWR
[EMAIL PROTECTED]


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Re: [Elecraft] Re: IC pins

2005-01-04 Thread Stuart Rohre
If your local humidity is kept above 50 per cent RH, you can grasp the pins
of any IC and gently squeeze them to close them to fit sockets.  I usually
lay them sideways on the desk top and put pressure on them, holding the
plastic or ceramic body.  This is the safest way.
-Stuart
K5KVH


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