Re: [Elecraft] AC Pole Interference

2011-11-22 Thread Rick Dettinger
For 36 years, I worked as a pole engineer for a large municipal  
electric utility.  When I was new at the job, my boss got a call from  
a concerned citizen.  He was told that a young feller (that was 1969)  
driving a city car was banging on poles with an ax and drilling holes  
near the ground.  My boss said good!  Meant that I wasn't down at  
the Tug Tavern getting rehydrated!  We were taught to sound'  the  
poles and listen for for the pole to ring.  Rot in the upper  
sections of the pole doesn't support vibrations and has a dead sound.   
And we drilled into the rot zone just below the ground line with 18  
inch bell hanger bits.  This is definitely a hard hat zone, but I  
never had anything other than old bird dropping dust and wood flakes  
rain down on me!  I learned to step back and not look up after  
delivering a good blow with the back side of my ax.
A lot of cyclic noise from poles actually comes from defective street  
lights.  They make noise when they start up, and some lights cycle off  
and on every few minutes.  This can be quite strong for several blocks.
In the old days, we had two technicians with a well equipped van to  
locate radio noise.  Their jobs got eliminated in budget cuts.   
Complaints were handled on a hit and miss basis after that by  
employees with little training and equipment.

73,
Rick Dettinger  K7MW








 I agree. There's also the matter of HOW you whack the pole.  Many  
 years
 ago, I spent time on a service bench fixing things, and later spent  
 time
 doing field service.  Banging on things can be a good way to find
 intermittent problems, but HOW and WHERE you choose to do your banging
 can be a bit of an art.

 73, Jim K9YC












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Re: [Elecraft] AC Pole Interference

2011-11-22 Thread Tom W8JI
 inch bell hanger bits.  This is definitely a hard hat zone, but I
 never had anything other than old bird dropping dust and wood flakes
 rain down on me!  I learned to step back and not look up after
 delivering a good blow with the back side of my ax.


I used a big sledge hammer. I cannot imagine having something break or fall, 
other than small junk.

The very worse I caused was a loose hot clamp showering molten metal that 
started a grass fire.

I think the real concern is small junk falling, but after that experience 
with the loose hot clamp I realized molten copper could be a problem. That 
thing eventually would have burned right through the primary, and the 
primary would have dropped.

73 Tom 

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Re: [Elecraft] AC Pole Interference

2011-11-22 Thread Milt -- N5IA
Poor connection in hot line clamps used for taps off a main line or for 
equipment connections, etc. are notorious for causing RF noise as well as 
creating fires and shock hazards in situations like Tom mentions.

Hot line clamps are used where it is not cost effective to install 
disconnect switches.

The older hot line clamps did not have spring loading, and in time, with 
wind vibration, the clamps had a tendency to loosen.

Three things have been done to mitigate this problem of burning a tensioned 
conductor in two.

1.  Hot line clamps now have spring loading.

2.  Hot line clamps typically have a dab of oxide inhibitor in the mouth of 
the clamp as it comes from the factory.

3.  Most utilities crimp install a Saddle loop on the conductor, and then 
connect the hot line clamp to the saddle.  Then, if the hot line clamp 
connection fails it only burns the saddle loop, and not the tensioned 
conductor.

Mis dos centavos, de Milt, N5IA

-Original Message- 
From: Tom W8JI
Sent: Tuesday, November 22, 2011 11:22 AM
To: Rick Dettinger ; j...@audiosystemsgroup.com
Cc: elecraft@mailman.qth.net
Subject: Re: [Elecraft] AC Pole Interference


I think the real concern is small junk falling, but after that experience
with the loose hot clamp I realized molten copper could be a problem. That
thing eventually would have burned right through the primary, and the
primary would have dropped.

73 Tom

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Re: [Elecraft] AC Pole Interference

2011-11-22 Thread Rick Dettinger
There were persistent rumors that some of our lineman intentionally  
left a few of the hot line clamps loose, to enhance the overtime pay  
when the wind blew hard, like last night in western Washington!

73,
Rick  K7MW



On Nov 22, 2011, at 10:45 AM, Milt -- N5IA wrote:

 Poor connection in hot line clamps used for taps off a main line or  
 for equipment connections, etc. are notorious for causing RF noise  
 as well as creating fires and shock hazards in situations like Tom  
 mentions.

 Hot line clamps are used where it is not cost effective to install  
 disconnect switches.

 The older hot line clamps did not have spring loading, and in time,  
 with wind vibration, the clamps had a tendency to loosen.

 Three things have been done to mitigate this problem of burning a  
 tensioned conductor in two.

 1.  Hot line clamps now have spring loading.

 2.  Hot line clamps typically have a dab of oxide inhibitor in the  
 mouth of the clamp as it comes from the factory.

 3.  Most utilities crimp install a Saddle loop on the conductor,  
 and then connect the hot line clamp to the saddle.  Then, if the hot  
 line clamp connection fails it only burns the saddle loop, and not  
 the tensioned conductor.

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[Elecraft] AC Pole Interference

2011-11-21 Thread pastor...@verizon.net
Hello fellow K3 Owners.  I have finally discovered that AC Interference from 
the pole across the street is getting into my antenna and then of course I see 
it on my S-meter on the K3.  On Saturday I had this interference all day and I 
finally went out with a portable AM Radio and found out that it was that 
particular pole.  What's amazing is that at 10:15 PM the noise was gone and I 
went out to the pole again with my AM radio and the noise was gone.  I have 
reported this to Philadelphia Electric Company.  But the problem is that the 
interference is sporadic in nature and doesn't happen all the time.

Does anyone know if there is a filter that one can hook up to there antenna 
that would eliminate this interference before it gets into my K3?  When I don't 
have the interference HF is a wonderfull thing, but when I have the 
interference I get a lousy S-5 to S-7 reading on my S-Meter.  And suggestions 
would be much appreciated!!  Mark KB3Z

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Re: [Elecraft] AC Pole Interference

2011-11-21 Thread W5RDW
Have you tried all the K3's NB settings? I would be surprised if the K3's NB
does not at least cut some of the interference down. I have seen some pretty
brutal noise at my QTH on occasion and the NB always seems to at least chop
some of it out to provide a readable signal. I have eliminated a S9 noise
levels on 40M and be able to read a weak CW signal, where w/o the NB, you
would not even know the signal was there.

Roger W6RDW

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View this message in context: 
http://elecraft.365791.n2.nabble.com/AC-Pole-Interference-tp7016809p7016851.html
Sent from the Elecraft mailing list archive at Nabble.com.
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Re: [Elecraft] AC Pole Interference

2011-11-21 Thread Tony Estep
On Mon, Nov 21, 2011 at 9:57 AM, pastor...@verizon.net 
pastor...@verizon.net wrote:

 ...found out that it was that particular pole.  What's amazing is that at
 10:15 PM the noise was gone...

===
I had a similar situation. Unfortunately, the problem wasn't with the pole.
It was some neighbor's appliance whose hash was being re-radiated from the
pole. Neither I nor the power company could ever figure it out.

However, if it is something loose on the pole, you may be able to verify it
by whacking the pole with a sledge hammer (seriously). If that makes the
noise start and stop, you can prove it to the electric company guy when/if
he comes out.

Good luck. Noise is the frustrating bane of the HF op.

73,
Tony KT0NY
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Re: [Elecraft] AC Pole Interference

2011-11-21 Thread Jim Wiley


Seriously wrong move.  Several reasons:


The pole is the utility company's property, not yours.  If whacking 
the pole causes any sort of damage, you are liable, for both direct 
costs and and damages caused to other users due to your actions.  It is 
dangerous. 


Electrical noise can be caused by failing hardware on the pole.  
Assaulting the pole could cause the entire pole, or anything connected 
to it, to fail completely, dropping live wires on you or others - again 
with serious consequences. 


Also, if someone from the utility company discovers your activities,  
they can reasonably claim your actions were the cause of any failures 
associated with the pole for years to come.  Not kidding about this - it 
can happen. 


Report your suspicions to the utility company, that's for sure, but stop 
there.  Let them fix it.  If they don't act in a reasonable time (2 
weeks to 30 days max),  then you can call in the FCC.   They WILL help 
you, but like any government agency, it may take a while.Better 
results may be obtained if other neighbors are having problems with 
interference to their  TV or radio reception.   Several complaints from 
different sources will cause faster action.


- Jim, KL7CC



Tony Estep wrote:
 However, if it is something loose on the pole, you may be able to verify it
 by whacking the pole with a sledge hammer (seriously). If that makes the
 noise start and stop, you can prove it to the electric company guy when/if
 he comes out.

   
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Re: [Elecraft] AC Pole Interference

2011-11-21 Thread Tom W8JI
Hi Mark,

 Hello fellow K3 Owners.  I have finally discovered that AC Interference 
 from the pole across the street is getting into my antenna and then of 
 course I see it on my S-meter on the K3.  On Saturday I had this 
 interference all day and I finally went out with a portable AM Radio and 
 found out that it was that particular pole.  What's amazing is that at 
 10:15 PM the noise was gone and I went out to the pole again with my AM 
 radio and the noise was gone.  I have reported this to Philadelphia 
 Electric Company.  But the problem is that the interference is sporadic in 
 nature and doesn't happen all the time.

 See this:

http://www.w8ji.com/power_line_noise.htm

any of that look like your pole?

 Does anyone know if there is a filter that one can hook up to there 
 antenna that would eliminate this interference before it gets into my K3? 
 When I don't have the interference HF is a wonderfull thing, but when I 
 have the interference I get a lousy S-5 to S-7 reading on my S-Meter.  And 
 suggestions would be much appreciated!!  Mark KB3Z

No. Noise of short pulse width and low duty cycle can be blanked, but any 
noise reduction, other than phase cancelation methods, always causes a 
penalty on receiving.

It is best to fix it at the source.

73 Tom 

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Re: [Elecraft] AC Pole Interference

2011-11-21 Thread Bob K6UJ
Mark,

If you noise source is in one main direction which it sounds like then the MFJ 
1026 noise canceler works wonders.  If it is coming from 
other directions too then it wouldn't be the ticket.  
I have used the 1026 to null out the noise from an offending power pole that is 
about 100 yards from my house.  My noise was about s8 to s9plus
with spikes.  Operating on CW with a narrow filter setting and finding the best 
 NB and NR settings on my K3 gave me reasonable results 
on reducing the noise enough to copy DX CW.  Very weak CW sigs were still 
impaired however.  
I had our power company come out two times to remedy the noise situation.  When 
they came out the noise wasn't there (naturally) my noise was
intermittent like yours.  I purchased the 1026 and successfully used it to 
combat the noise.  In the mean time I decided to do some detective work
on my noise situation myself hoping to show the power company the source 
myself.   I have a Kenwood handheld that receives the aircraft AM band
and I have a 4 element 2 meter beam unused so I clamped the beam on a one foot 
long wood round bar and velcroed the handheld to the bar.
I was able to zero in quite easily to the offending pole aiming the 2 meter 
beam and walking back and forth. ( I was a source of entertainment for my 
neighbors, hihi.)
I called the power company and told them I had located the noise source with my 
specialized RFI equipment ( I had to tell them something to get them out here 
again. hihi)
 and would like to show them if they could come out.  
The power company technician came out and as luck would have it the noise was 
there when the was there !   He was impressed with the zeroing in with 
my set up.   I had narrowed it down to the offending pole but  couldn't zero in 
any closer.  He had a small hand held dish and noise receiver combo with him 
and 
was able to pinpoint the source even closer.  Some of the old hardware was 
arcing.  He put in a ticket and 2 weeks later the hardware was replaced on this 
pole.
Noise went away !  
Now I have another new source of noise coming from our city park in the 
opposite direction. (it never ends)  Not as bad as the previous source but  
with a little 
luck I can eliminate it also.
 Your situation may be different than mine but if the noise is coming from one 
direction it is a lot easier to deal with.
(Using the MFJ 1026 for instance.)   What I would do first is to make sure it 
isn't coming from inside your home.  Run your HF rig off a 12 volt battery 
temporarily 
and shut off the main breaker to the house.   Then if it still is there, take a 
portable radio that receives AM and start walking around your neighbor hood 
noting the 
signal strength of the noise.  The power lines act as antennas for radiating 
the noise so it will be carried for quite a ways down the lines.  Hopefully you 
will find the noisy
pole which will be much louder than the rest.  If you have a handheld with the 
Aircraft AM band I would use it even with the rubber duck antenna.  The 
radiated noise doesn't carry as far  on VHF so you will be able to narrow it 
down easier to the offending pole.  It could be coming from a neighbors house 
also,  the AM portable radio approach is good 
in either case to start your sleuthing.
Good luck on solving your noise problem.  Hope this helps a little.

73,
Bob
K6UJ




On Nov 21, 2011, at 7:57 AM, pastor...@verizon.net wrote:

 Hello fellow K3 Owners.  I have finally discovered that AC Interference from 
 the pole across the street is getting into my antenna and then of course I 
 see it on my S-meter on the K3.  On Saturday I had this interference all day 
 and I finally went out with a portable AM Radio and found out that it was 
 that particular pole.  What's amazing is that at 10:15 PM the noise was gone 
 and I went out to the pole again with my AM radio and the noise was gone.  I 
 have reported this to Philadelphia Electric Company.  But the problem is that 
 the interference is sporadic in nature and doesn't happen all the time.
 
 Does anyone know if there is a filter that one can hook up to there antenna 
 that would eliminate this interference before it gets into my K3?  When I 
 don't have the interference HF is a wonderfull thing, but when I have the 
 interference I get a lousy S-5 to S-7 reading on my S-Meter.  And suggestions 
 would be much appreciated!!  Mark KB3Z
 
--
Sent using Verizon.net Mobile
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Re: [Elecraft] AC Pole Interference

2011-11-21 Thread Terry Schieler
Mark,

Your utility company knows about intermittent noise from their poles.  They 
should be on top of your complaint and you really should not have to provide 
anything yourself if the pole in questions is for sure the culprit.

Noisy insulators on utility poles can change from time to time during the day 
and usually follow warm or moist conditions pretty predictably.  Give PEC time 
to do their thing.  The FCC requires it of them.

73,

Terry, W0FM

-Original Message-
From: pastor...@verizon.net [mailto:pastor...@verizon.net] 
Sent: Monday, November 21, 2011 9:58 AM
To: elecraft@mailman.qth.net
Subject: [Elecraft] AC Pole Interference

Hello fellow K3 Owners.  I have finally discovered that AC Interference from 
the pole across the street is getting into my antenna and then of course I see 
it on my S-meter on the K3.  On Saturday I had this interference all day and I 
finally went out with a portable AM Radio and found out that it was that 
particular pole.  What's amazing is that at 10:15 PM the noise was gone and I 
went out to the pole again with my AM radio and the noise was gone.  I have 
reported this to Philadelphia Electric Company.  But the problem is that the 
interference is sporadic in nature and doesn't happen all the time.

Does anyone know if there is a filter that one can hook up to there antenna 
that would eliminate this interference before it gets into my K3?  When I don't 
have the interference HF is a wonderfull thing, but when I have the 
interference I get a lousy S-5 to S-7 reading on my S-Meter.  And suggestions 
would be much appreciated!!  Mark KB3Z

--
Sent using Verizon.net Mobile

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Re: [Elecraft] AC Pole Interference

2011-11-21 Thread Tim Tucker
I've used the MFJ-1026 combined with the NB/NR in the K3 to greatly
reduce all kinds of strange noise from the city.  Often I need to
start with the MFJ-1026, to null out as much as possible and then I
hit the NB to get the rest.  It's a fairly powerful combination.

On Mon, Nov 21, 2011 at 9:33 AM, Bob K6UJ k...@pacbell.net wrote:
 Mark,

 If you noise source is in one main direction which it sounds like then the 
 MFJ 1026 noise canceler works wonders.  If it is coming from
 other directions too then it wouldn't be the ticket.
 I have used the 1026 to null out the noise from an offending power pole that 
 is about 100 yards from my house.  My noise was about s8 to s9plus
 with spikes.  Operating on CW with a narrow filter setting and finding the 
 best  NB and NR settings on my K3 gave me reasonable results
 on reducing the noise enough to copy DX CW.  Very weak CW sigs were still 
 impaired however.
 I had our power company come out two times to remedy the noise situation.  
 When they came out the noise wasn't there (naturally) my noise was
 intermittent like yours.  I purchased the 1026 and successfully used it to 
 combat the noise.  In the mean time I decided to do some detective work
 on my noise situation myself hoping to show the power company the source 
 myself.   I have a Kenwood handheld that receives the aircraft AM band
 and I have a 4 element 2 meter beam unused so I clamped the beam on a one 
 foot long wood round bar and velcroed the handheld to the bar.
 I was able to zero in quite easily to the offending pole aiming the 2 meter 
 beam and walking back and forth. ( I was a source of entertainment for my 
 neighbors, hihi.)
 I called the power company and told them I had located the noise source with 
 my specialized RFI equipment ( I had to tell them something to get them out 
 here again. hihi)
  and would like to show them if they could come out.
 The power company technician came out and as luck would have it the noise was 
 there when the was there !   He was impressed with the zeroing in with
 my set up.   I had narrowed it down to the offending pole but  couldn't zero 
 in any closer.  He had a small hand held dish and noise receiver combo with 
 him and
 was able to pinpoint the source even closer.  Some of the old hardware was 
 arcing.  He put in a ticket and 2 weeks later the hardware was replaced on 
 this pole.
 Noise went away !
 Now I have another new source of noise coming from our city park in the 
 opposite direction. (it never ends)  Not as bad as the previous source but  
 with a little
 luck I can eliminate it also.
  Your situation may be different than mine but if the noise is coming from 
 one direction it is a lot easier to deal with.
 (Using the MFJ 1026 for instance.)   What I would do first is to make sure it 
 isn't coming from inside your home.  Run your HF rig off a 12 volt battery 
 temporarily
 and shut off the main breaker to the house.   Then if it still is there, take 
 a portable radio that receives AM and start walking around your neighbor hood 
 noting the
 signal strength of the noise.  The power lines act as antennas for radiating 
 the noise so it will be carried for quite a ways down the lines.  Hopefully 
 you will find the noisy
 pole which will be much louder than the rest.  If you have a handheld with 
 the Aircraft AM band I would use it even with the rubber duck antenna.  The 
 radiated noise doesn't carry as far  on VHF so you will be able to narrow it 
 down easier to the offending pole.  It could be coming from a neighbors house 
 also,  the AM portable radio approach is good
 in either case to start your sleuthing.
 Good luck on solving your noise problem.  Hope this helps a little.

 73,
 Bob
 K6UJ




 On Nov 21, 2011, at 7:57 AM, pastor...@verizon.net wrote:

 Hello fellow K3 Owners.  I have finally discovered that AC Interference from 
 the pole across the street is getting into my antenna and then of course I 
 see it on my S-meter on the K3.  On Saturday I had this interference all day 
 and I finally went out with a portable AM Radio and found out that it was 
 that particular pole.  What's amazing is that at 10:15 PM the noise was gone 
 and I went out to the pole again with my AM radio and the noise was gone.  I 
 have reported this to Philadelphia Electric Company.  But the problem is 
 that the interference is sporadic in nature and doesn't happen all the time.

 Does anyone know if there is a filter that one can hook up to there antenna 
 that would eliminate this interference before it gets into my K3?  When I 
 don't have the interference HF is a wonderfull thing, but when I have the 
 interference I get a lousy S-5 to S-7 reading on my S-Meter.  And 
 suggestions would be much appreciated!!  Mark KB3Z

            --
            Sent using Verizon.net Mobile
 __
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 Home: 

Re: [Elecraft] AC Pole Interference

2011-11-21 Thread Fred Townsend
Jim I might agree with you except whacking poles is an industry standard
method. (It gives you some sort of manly satisfaction too.) I have seen the
power company do it. If the pole is so fragile that whacking it causes a
problem it needs to be replaced anyway. Better to do it when the sun is
shining than when the storm is raging. I have heard some companies use pole
shakers but I have never seen one.
Some utility districts are very responsive to RFI complaints and other
districts within the same company will just blow you off. You will get much
better results if you tell them 'I see sparks up there when the wind blows'
than 'You have an RFI problem'.
One problem I have seen that is easy to fix is the ground coming down the
pole for the transformer. You can sometimes spot them by visual inspection.
Point it out to the power company and they will jump on it.
73
Fred, AE6QL 

-Original Message-
From: elecraft-boun...@mailman.qth.net
[mailto:elecraft-boun...@mailman.qth.net] On Behalf Of Jim Wiley
Sent: Monday, November 21, 2011 8:38 AM
To: Tony Estep
Cc: elecraft@mailman.qth.net
Subject: Re: [Elecraft] AC Pole Interference



Seriously wrong move.  Several reasons:


The pole is the utility company's property, not yours.  If whacking 
the pole causes any sort of damage, you are liable, for both direct costs
and and damages caused to other users due to your actions.  It is dangerous.



Electrical noise can be caused by failing hardware on the pole.  
Assaulting the pole could cause the entire pole, or anything connected to
it, to fail completely, dropping live wires on you or others - again with
serious consequences. 


Also, if someone from the utility company discovers your activities, they
can reasonably claim your actions were the cause of any failures associated
with the pole for years to come.  Not kidding about this - it can happen. 


Report your suspicions to the utility company, that's for sure, but stop
there.  Let them fix it.  If they don't act in a reasonable time (2 
weeks to 30 days max),  then you can call in the FCC.   They WILL help 
you, but like any government agency, it may take a while.Better 
results may be obtained if other neighbors are having problems with 
interference to their  TV or radio reception.   Several complaints from 
different sources will cause faster action.


- Jim, KL7CC



Tony Estep wrote:
 However, if it is something loose on the pole, you may be able to verify
it
 by whacking the pole with a sledge hammer (seriously). If that makes the
 noise start and stop, you can prove it to the electric company guy when/if
 he comes out.

   
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Re: [Elecraft] AC Pole Interference

2011-11-21 Thread Tom W8JI
 Jim I might agree with you except whacking poles is an industry standard
 method. (It gives you some sort of manly satisfaction too.) I have seen 
 the
 power company do it.

When I ran the difficult noise problems for a few utility companies, that 
indeed was a standard method for finding loose hardware. The only really 
dangerous thing was shaking a pole by pulling on a guy line. :-)

This does not mean a non-employee should do it. I have seen a whack start a 
fire though, when a loose hot clamp dropped molten metal. That also hurts 
the top of your head, or your eye. :-)

The best idea is to not mess with their property. 

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Re: [Elecraft] AC Pole Interference

2011-11-21 Thread Ted Bryant

...whacking the pole with a sledge hammer... - Seriously!

In a presentation last September by noise expert K3RFI, he STRONGLY urged
people not do this.  It is DANGEROUS!! If there IS loose hardware and you
whack the pole that hardware could come down on you...and maybe along with
some hot conductors.

73, Ted W4NZ



-Original Message-
From: elecraft-boun...@mailman.qth.net
[mailto:elecraft-boun...@mailman.qth.net]On Behalf Of Tony Estep
Sent: Monday, November 21, 2011 11:23 AM
To: elecraft@mailman.qth.net
Subject: Re: [Elecraft] AC Pole Interference


On Mon, Nov 21, 2011 at 9:57 AM, pastor...@verizon.net 
pastor...@verizon.net wrote:

 ...found out that it was that particular pole.  What's amazing is that at
 10:15 PM the noise was gone...

===
I had a similar situation. Unfortunately, the problem wasn't with the pole.
It was some neighbor's appliance whose hash was being re-radiated from the
pole. Neither I nor the power company could ever figure it out.

However, if it is something loose on the pole, you may be able to verify it
by whacking the pole with a sledge hammer (seriously). If that makes the
noise start and stop, you can prove it to the electric company guy when/if
he comes out.

Good luck. Noise is the frustrating bane of the HF op.

73,
Tony KT0NY

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Re: [Elecraft] AC Pole Interference

2011-11-21 Thread Jim Brown
On 11/21/2011 8:22 AM, Tony Estep wrote:
 I had a similar situation. Unfortunately, the problem wasn't with the pole.
 It was some neighbor's appliance whose hash was being re-radiated from the
 pole. Neither I nor the power company could ever figure it out.

YES!  I've seen the same thing.  Trash is very often generated by 
electronics, and by the power supplies for electronics, in a building, 
carried to the AC power line (made worse if the home is poorly 
grounded), and radiated by the power line.  If the home IS well 
grounded, radiation of the trash is primarily limited to the wiring 
inside the home (and to outside wiring like telephone, CATV, and 
satellite TV cables). .

73, Jim Brown K9YC
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Re: [Elecraft] AC Pole Interference

2011-11-21 Thread Jim Brown
On 11/21/2011 11:04 AM, Tom W8JI wrote:
 When I ran the difficult noise problems for a few utility companies, that
 indeed was a standard method for finding loose hardware. The only really
 dangerous thing was shaking a pole by pulling on a guy line.:-)

 This does not mean a non-employee should do it. I have seen a whack start a
 fire though, when a loose hot clamp dropped molten metal. That also hurts
 the top of your head, or your eye.:-)

I agree. There's also the matter of HOW you whack the pole.  Many years 
ago, I spent time on a service bench fixing things, and later spent time 
doing field service.  Banging on things can be a good way to find 
intermittent problems, but HOW and WHERE you choose to do your banging 
can be a bit of an art.

73, Jim K9YC
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