RE: machinery directive related questions

1998-11-03 Thread Gary McInturff
Moshe,
If you are having safety related problems at the test site I
would recommend that be your first priority not documentation catch up.
You may want to try taking an ESD gun to you customer site and run ESD
tests on the cables to start with. Try taping a conductor along each
cable. Ground one end to the ESD gun and discharge to the other. Use a
meter or so of cable. That should show you any cable weaknesses.
Next I would kick up the ESD levels at all the other ports and
see what's happening. But foremost if you are having trouble in the
field I think you need to jump on that immediately. Somebody gets hurt
and the only doucmentation you need is a check to the injured party.
Just an opinion,  mind you.
Gary

-Original Message-
From:   mvald...@netvision.net.il
[SMTP:mvald...@netvision.net.il]
Sent:   Monday, November 02, 1998 7:59 PM
To: emc-p...@ieee.org
Subject:machinery directive related questions

Hello Everyone,

here are 2 questions:

1. Is Risk/hazard Analysis required as part of formal
documentation (TCF?). Which standard 
defines the format of the analysis?

2. The machine complies with ESD (up to 8KV) immunity, but still
I have safety related 
incidents at customer sites, which are obviously related to ESD
(they are simulated at 
10KV). What are my options? Should I do nothing? Should I fix
the design (up to ?KV)? Should 
I just document the issue, require antistatic
carpets/humidifiers etc from the user?

Thanks in advance
Moshe

Name: moshe valdman
E-mail: mvald...@netvision.net.il
Phone: 972-52-941200
Telefax: 972-3-5496369
Date: 2/11/98
Time: 19:58:48
You are most welcome to visit my homepage at:

http://www.geocities.com/CapeCanaveral/5233/



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RE: IEC 320 APPLIANCE COUPLER APPLICATION

1998-11-03 Thread Gary McInturff
One other point. Make sure you know what current you're handling. 8 a
and 120 Vac is 960 VA drop that to 30 Vdc and the equipment still needs
the power delivered but now your're talking 32 amps. Just an example but
it makes a point.
Gary

-Original Message-
From:   Robert Johnson [SMTP:robe...@ma.ultranet.com]
Sent:   Monday, November 02, 1998 7:01 AM
To: Stewart, Judd
Cc: 'EMC-PST'
Subject:Re: IEC 320 APPLIANCE COUPLER APPLICATION

There are two concerns about the (mis)use of the connector you
discussed. I
assume you are talking about the IEC 320 C13 (female, 10A, 70C)
and C14 (male),
although it probably doesn't matter which IEC 320 connectors you
are talking
about. Note that there are some 22 different connectors
currently and probably
more to come. The very first sentence of the IEC 320 standard
states that these
are for ac only.

The first concern is the consequence of plugging a cord into
your product which
carries (up to) 250 Vac into your 24 volt input. You must assure
that should
this happen, the product will remain safe (not necessarily still
functioning,
but safe).

The second concern is the consequence of plugging your 24 volt
source into a
product expecting 120 or 240 Vac. This is a tough one since you
don't know the
product. It could be a transformer load, in which case you would
be likely to
overheat and burn out the winding. If you can figure out the
consequences of
this for all products you are a much better engineer than I.

The consequence is that your design is pretty likely to be
unsafe under
conditions of forseeable misuse, and is in violation of
standards in those
countries which have adopted the use of IEC standards. I
recommend you try
something else.

Keep in mind it may be reasonable to come up with a hybrid
connector useful for
combined ac/dc use. For example it is reasonable to have a
product which can
operate on 40-250 V ac/dc. Such a device would work on 48 Vdc
central office
supplies as well as typical ac supplies. A modified IEC 320 C13
connector with
projections to prevent its use in a normal C14 connector could
carry dc into
such a product and still meet the above two concerns, while
allowing the product
to accept normal ac cordsets as well. It also solves the problem
of having to
guard live unused connections intended for the alternate supply
source.

Stewart, Judd wrote:

 Good afternoon everyone,

 Problem-

 A universal battery charger that I am reviewing is powered by
AC 110-220  or
 24VDC.

 The 24 VDC enters the device via a male IEC 320
connectorOUCH!.

 The AC enters via a non-detachable recognized power cord with
NEMA- 5-15
 molded  male connector.

 Commons sense would tell you not to use this connector for the
DC but they
 did...The  likely hood that someone would plug AC into it is
extremely high.
 I am looking for a regulation/standard to reference that would
prevent this
 sort of application...

 any Ideas?

 Thanks in advance,

 Judd Stewart
 619.623.6639

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Re: Polarized Plug; Grounding Type Receptacles

1998-11-03 Thread Rich Nute



Hi Peter:


1.  Can someone explain a polarized plug.

A polarized plug (and mating socket) is one which
maintains the neutral conductor of the power 
source through the socket/plug to the product.

A polarized plug can be either 2-wire or 2-wire
plus grounding.  (For the most part, polarization 
is independent of grounding, although some 
grounding plug/socket configurations would seem 
to force polarization.)

In North America, all socket-outlets, regardless
of voltage or current rating, are polarized.  For
the 120-V socket-outlet, the building neutral 
conductor is always connected to the wide hole.
(In some older homes, you may find non-polarized
-- equal hole size -- 2-wire socket-outlets.)

In the U.K., all BS 1363 socket-outlets and plugs
are polarized.  (This socket/plug requires a
ground or a dummy pin to obtain polarization as 
well as un-shutter the mains connections.)

But, in Europe, the Schuko socket-outlet and plug 
are not polarized.

The Australian/New Zealand plug is polarized
independent of ground.

In North America, polarized plugs are required for
any product that has an Edision-base lamp socket.
The neutral is required to be connected to the screw 
shell.

Likewise, polarized plugs are required for any 
product that might otherwise have assymetrical 
leakage current (e.g., some heating appliances, some 
motor-driven appliances).  (Assymetrical leakage
current is where the leakage current differs 
significantly as a function of the polarity of the 
connection.)

Polarized plugs are also required for any appliance
that has an immersion detection device or individual
appliance leakage interrupter.

2.  Does a product with such a plug considered equivalent 
protection (against risk of elecric shock) to a 
grounded (earthed) product or a double-insulated 
product?

Absolutely not!

Polarization is very limited as a scheme for protection
against electric shock.  As mentioned, it principally
applies to Edison-base lamp sockets, and to assymetrical
leakage current (so as to minimize leakage current).

Polarization implies a 2-wire connection (i.e., no 
ground connection).  This means that accessible metal
parts are subject to leakage current.  Polarization is
a means for minimizing the leakage current, regardless
whether double-insulated or not.

3.  Can a product for use in bathrooms or laundry room be 
provided with a polarized plug?

Yes.

In fact, in the USA, most products for use in bathrooms 
are 2-wire polarized products (e.g., hair dryers).  
However, they are also double-insulated or equivalent.  
Almost all hair dryers are provided with an appliance 
leakage current interrupter -- which requires 
polarization for correct safety operation.

Most products for use in laundry rooms (especially large
appliances) are grounded (e.g., washing machines).
However, there is no rule against a 2-wire product,
polarized or not.

4.  Is a grounding type receptacle readily available in all 
homes in North America?

No!

Probably as many as 1/3 of all homes in the USA were 
built before grounding requirements became effective.
Only those older homes that have been remodeled have
been upgraded to grounded socket-outlets.  (This number
is based on several straw polls I have conducted among
HP employees here in San Diego.)

For this reason, we, HP, build all products for the home
with double-insulation or equivalent -- even though the
product may include a ground wire (usually for EMC or 
ESD compliance).


Best regards,
Rich



-
 Richard Nute  Product Safety Engineer
 Hewlett-Packard Company   Product Regulations Group 
 AiO Division  Tel   :   +1 619 655 3329 
 16399 West Bernardo Drive FAX   :   +1 619 655 4979 
 San Diego, California 92127   e-mail:  ri...@sdd.hp.com 
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Re: Earthing at PWB for UL508 Power Supply

1998-11-03 Thread Rich Nute



Hi Peter:


I'm not an expert in UL 508, and have been only 
peripherally involved in some product certifications.
So, my comments may not be highly accurate.

As a general rule, UL almost always allows testing
in lieu of constructional requirements.  This is
specifically stated in the Foreword to every UL
standard:

D.  A product employing materials or having forms
of construction differing from those detailed with
the requirements of this Standard may be examined
and tested according to the intent of the requirements
and, if found to be substantially equivalent, may be
judged to comply with the Standard.

However, under some UL engineers, such testing may be 
resisted.  Usually, this means he doesn't understand 
the intent of the requirements and cannot come up with
a suitable test.  Some proposals on your part should
soften this attitude.  Personally, while I've encountered
resistance, I've never been held to construction, and
I've always been able to test.  But, it usually takes a 
test proposal from me before it will work.

The issue of the PWB being capable of carrying fault 
currents is not easy.  Its a function of cross-sectional
area.  Often, PWB construction does not adequately control
the copper thickness.  So, UL is justifiably reluctant to 
rely on the PWB to carry the fault current.

If the product is cord-connected, insist on testing with
the power cord and fuse in place.  18 AWG power cords will
limit the current to the range of 200 amps due to the wire
resistance and contact resistance.  This makes it easier
for a PWB to pass the test.

The UL test is a justifiably tough test.  You should be
looking at very wide traces to carry the fault current.
Before you submit for testing, you should be confident 
that the PWB will indeed carry the fault current without
damage!


Best regards,
Rich



-
 Richard Nute  Product Safety Engineer
 Hewlett-Packard Company   Product Regulations Group 
 AiO Division  Tel   :   +1 619 655 3329 
 16399 West Bernardo Drive FAX   :   +1 619 655 4979 
 San Diego, California 92127   e-mail:  ri...@sdd.hp.com 
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NPSS, Inc. 4th Annual Vendors' Night (18 NOV)

1998-11-03 Thread Art Michael
Hello all,

If you are going to be in the Boston area on 18 NOV, don't miss the
Northeast Product Safety Society's 4th Annual Vendors; Night.  40 Tables
full of product safety and emc resources.  The best show of it's kind in
the USA; For full details see our website at: www.safetylink.com/#NPSS

Deli-Deluxe Buffet: Free to NPSS members (with reservation), $10.00 in
advance to others (with reservation) and $15.00 at the door. 

Regards, Art Michael, for the committee






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New Argentina Product Requirements

1998-11-03 Thread pitteri


Dear Group:

Our company manufactures commercial food equipment designed primarily for
60 Hz applications and is, almost without exception, UL Listed. We also
export this equipment to many countries around the world and many times it
is modified to work at different voltages and at 50 Hz. The latter versions
not being submitted to UL.

We've just recently become aware of new product regulations in Argentina
which require products to be designed and evaluated to IEC-based standards.
Products marked with the CE symbol would seem to meet these new
requirements. As few of our products have been designed to the IEC
standards, our sales into Argentina will shortly be seriously impacted.

Have any of you been involved in these regulations and, if so, how are you
dealing with them? Are you aware of any effort to rescind or delay
implementation of such?

Thanks for any information you can share.

Regards,

Richard Pittenger
Agency Approval Engineer
Food Retail QA
PMI Food Equipment Group
Troy, Ohio
Ph: (937)332-2621
Fax:(937)332-3125
e-mail: pitt...@pmifeg.com



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Re: IEC-320 coupler in non-standard use

1998-11-03 Thread Egon H. Varju
Greetings,

Please note that IEC 950 and all its clones, specifies in Clause 2.3.8,
last dashed paragraph:

--SELV CIRCUITS shall not use connectors compatible with those specified in
IEC 83 or IEC
320.

Very straightforward requirement.  It doesn't mention or imply any
exclusions, so this applies to all SELV circuits.

Egon :-)


At 10:02 AM 02/11/1998 -0500, you wrote:
Greetings!

I used to work for Lucent Power Systems which is a MAJOR supplier of
DC-powering equipment for telecom systems.  We used IEC-320 connectors
in some of our products in non-AC roles.  For instance:  we used them as
input connectors to rack-mounted DC-to-DC converters (input: 48Vdc;
output: 24Vdc) where the IEC-320 inlet on the converter mated to
shelf-mounted mating connector.  Because the product is used in a
limited-access, trained installation personnel environment, UL accepted
this application.  VDE also accepted this with the caveat that this
system be inside of a cabinet with doors.

Admittedly, this is a fairly narrow application, but it does demonstrate
some flexibility in the use of these connectors which is acceptable to
the regulatory agencies.

-Jeff Haney
Alcatel


__

 Egon H. Varju, P.Eng.
 CSA Pacific Region
 Tel:   1-604-244-6640   HAVE MODEM  -  WILL TRAVEL
 Fax:   1-604-244-6600
 E-mail:eva...@csi.com
var...@csa.ca
e...@varju.bc.ca
__




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machinery directive related questions

1998-11-03 Thread Peter E. Perkins
Moshe, PSNet

to answer your 1st question...

The MD specifically calls for a risk assessment of the machine. 
The drafters of the technical aspects of the MD give this guidance: The
manufacturer must therefore identify the hazards associated with his
machinery and the corresponding requirements; he alone is in a position to
do so.  The technical file referred to in Article 8 and Annex VI must
include a list of the requirements and the means to meet them...  The
general principles - which cover all of the areas that must be considered
are laid out in EN 60292-1 (was EN 292) Basic concepts, general principles
and -2 Technical principles and specifications.  The methodologies used are
laid out in EN 61050 (was EN 1050) Risk Assessment.  The use of Annex 1 of
the MD as a guide helps in ensuring that appropriate consideration is given
for the usual hazards encountered.  

I usually use a format where the specific hazards are identified,
then they are rated as to probability and severity (which is used to rank
order them from the most severe to the least) and, finally, the mitigation
applied to each is noted which brings it into conformance with the
appropriate requirements. 

This documentation becomes part of the Technical File.  

- - - - -

Peter E Perkins
Principal Product Safety Consultant
Tigard, ORe  97281-3427

+1/503/452-1201 phone/fax

p.perk...@ieee.org  email

visit our website:

http://ourworld.compuserve.com/homepages/peperkins

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RE: New Argentina Product Requirements

1998-11-03 Thread Russell, Ray
Dear Richard,

I understand that UL is working on an MOU with Argentina. With that in mind,
you might want  to contact the Technical Assistance to Exporters office at
your UL location.

Good Luck,

Ray Russell
ray_russ...@gastmfg.com


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Re: CAN Bus system

1998-11-03 Thread Brian Jones
Martin Johnson wrote:
 
 Any pointers to good information for EMC related problems on CAN bus
 systems would be appreciated
 Ideally looking towards ESD, transient immunity and radiated emissions
 etc.
 
 Martin
 

Martin

I am not sure where you are located, but there is a one day seminar on 
EMC of Software in London, England on 12 November, organised by the 
IEE.  One of the papers will deal with CAN bus insecurities.

Details are available from Neil Sharp at the IEE, e-mail

nsh...@iee.org.uk

If you can't get to the seminar, you can purchase a copy of all the 
papers from the same source.

Best wishes

Brian Jones
EMC Consultant and Competent Body Signatory
+44 1564 773319 Telephone  Fax


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Re: IEC-320 coupler in non-standard use

1998-11-03 Thread Robert Johnson
Which brings up the question about whether central office DC supplies which in
some countries or circumstances run up to 70 volts should be considered SELV
circuits.

We do not treat the central office supplies as SELV at Motorola. Isolation is
provided in switching supplies as with ac mains circuits.

Bob

Egon H. Varju wrote:

 Greetings,

 Please note that IEC 950 and all its clones, specifies in Clause 2.3.8,
 last dashed paragraph:

 --SELV CIRCUITS shall not use connectors compatible with those specified in
 IEC 83 or IEC
 320.

 Very straightforward requirement.  It doesn't mention or imply any
 exclusions, so this applies to all SELV circuits.

 Egon :-)

 At 10:02 AM 02/11/1998 -0500, you wrote:
 Greetings!
 
 I used to work for Lucent Power Systems which is a MAJOR supplier of
 DC-powering equipment for telecom systems.  We used IEC-320 connectors
 in some of our products in non-AC roles.  For instance:  we used them as
 input connectors to rack-mounted DC-to-DC converters (input: 48Vdc;
 output: 24Vdc) where the IEC-320 inlet on the converter mated to
 shelf-mounted mating connector.  Because the product is used in a
 limited-access, trained installation personnel environment, UL accepted
 this application.  VDE also accepted this with the caveat that this
 system be inside of a cabinet with doors.
 
 Admittedly, this is a fairly narrow application, but it does demonstrate
 some flexibility in the use of these connectors which is acceptable to
 the regulatory agencies.
 
 -Jeff Haney
 Alcatel

 __

  Egon H. Varju, P.Eng.
  CSA Pacific Region
  Tel:   1-604-244-6640   HAVE MODEM  -  WILL TRAVEL
  Fax:   1-604-244-6600
  E-mail:eva...@csi.com
 var...@csa.ca
 e...@varju.bc.ca
 __

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Location of Bob German

1998-11-03 Thread POWELL, DOUG
Hello all,

I am seeking the whereabouts of Bob German who is (was?) an EMC consultant
for Henry Ott  Assoc. in the Boulder Colorado area.  Any help is
appreciated and may be sent directly to my email address.


==
Doug Powell, Compliance Engineer
Advanced Energy Industries, Inc.
1625 Sharp Point Drive m/s 2018
Fort Collins, Colorado 80525 USA 

Phone:  970-407-6410
eFax:   970-407-5410
email:  do...@ftc2.aei.com
doug.pow...@aei.com (new address)
==

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Re: IEC-320 coupler in non-standard use

1998-11-03 Thread Egon H. Varju
Bob,

At 01:31 PM 03/11/1998 -0500, you wrote:
Which brings up the question about whether central office DC supplies
which in
some countries or circumstances run up to 70 volts should be considered SELV
circuits.

No, if they're over 60 V dc, they shouldn't.  By definition, SELV must less
than or equal to 60 V dc.

We do not treat the central office supplies as SELV at Motorola. Isolation is
provided in switching supplies as with ac mains circuits.

I agree that this is a sound approach.  If you provide reinforced
insulation from input to output, then it really doesn't matter if the input
is SELV or not.

But the original question involved a 48 V dc circuit, which could be
regarded as SELV, depending on the actual insulation to the output.  If so,
then IEC 320 connectors are not allowed.

On the other hand, if this input is not considered to be SELV, then there
is an exception in IEC 950, if the connector is only accessible by service
personnel:

Clause 4.3.17:Within a manufacturer's unit or system, plugs and sockets
likely to be used by the OPERATOR or by SERVICE PERSONNEL shall not be
employed in a manner likely to create a hazard due to  mismating.  Keying,
location or, in the case of connectors accessible only to  SERVICE
PERSONNEL, clear marking are permitted to meet the requirement.

Please note, however, that IEC 320 connectors are clearly specified as
being intended for ac applications only.  Clause 4.3.17 may be used as an
excuse, but it's still basically a poor design.  I would strongly
*recommend* another connector.

Regards,

Egon


__

 Egon H. Varju, P.Eng.
 CSA Pacific Region
 Tel:   1-604-244-6640   HAVE MODEM  -  WILL TRAVEL
 Fax:   1-604-244-6600
 E-mail:eva...@csi.com
var...@csa.ca
e...@varju.bc.ca
__




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