Re: [PSES] input current rating

2015-05-17 Thread Rich Nute
Dear Bostjan:


One of the uses of current rating on equipment is to determine that the 
equipment, with all of the other equipment, would not overload the mains 
circuit.  If the actual current exceeds the marked current, then the equipment, 
with all of the other equipment, can overload the mains but there is no means 
to identify the culprit equipment.

Note, however, that there is no limit on lower current than rated current.  I 
suspect this is because much equipment has an idle mode during which the input 
current is minimum.  


Best regards,
Rich

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Re: [PSES] UL 60950-1 clause 2.2.3

2014-09-08 Thread Rich Nute
HI John:


As mentioned in my first response, you will have the same
problem (half the mains on the enclosure) if you use a 
Class II power supply.  

If you talk with your NRTL, I'm sure he will accept your 
construction based on 60950-1, 5.1 rather than 60950-22.

Your equipment is not unsafe with the ground open if it
complies with 5.1.  (And it will!)


Best regards,
Rich




- Original Message -
From: John Cochran jcoch...@strongarm.com
Date: Monday, September 8, 2014 8:04 am
Subject: Re: [PSES] UL 60950-1 clause 2.2.3

 It appears that I can only meet this requirement for outdoor 
 enclosures by either using a Class 2 power supply, or require the 
 installer to use the external ground connection in addition to the 
 internal PE ground.  The system is safe under normal conditions, 
 but only has hazardous voltages on the enclosure when the PE ground 
 is broken.  Are there any opposing opinions?
 
 John Cochran
 STRONGARM Designs
 425 Caredean Drive 
 Horsham, PA 19044
 PHONE: 215-443-3400 X193
 FAX: 215-443-3002
 
 -Original Message-
 From: John Woodgate [mailto:j...@jmwa.demon.co.uk] 
 Sent: Monday, September 08, 2014 2:42 AM
 To: EMC-PSTC@LISTSERV.IEEE.ORG
 Subject: Re: [PSES] UL 60950-1 clause 2.2.3
 
 In message f6d1e59f218e.540c8...@bendbroadband.com, dated Sun, 7 
 Sep 2014, Rich Nute ri...@bendbroadband.com writes:
 
 I believe the authors of 60950-22 expected that user-accessible 
 parts 
 would comprise SELV circuits rather than grounded parts.  See 
 2.1.1 and
 2.2 in 60950-1.
 
 Grounded parts would be subject to 5.1 in 60950-1.
 
 Thank you. So what can the OP do? Does this need to be taken into 
 account in a revision or replacement of 60950-22?
 --
 OOO - Own Opinions Only. With best wishes. See www.jmwa.demon.co.uk 
 Quid faciamus nisi sit?
 John Woodgate, J M Woodgate and Associates, Rayleigh, Essex UK
 
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Re: [PSES] UL 60950-1 clause 2.2.3

2014-09-07 Thread Rich Nute
Hi John:


I believe the authors of 60950-22 expected that user-accessible parts would
comprise SELV circuits rather than grounded parts.  See 2.1.1 and 2.2 in 
60950-1.  

Grounded parts would be subject to 5.1 in 60950-1.


Best regards,
Rich




- Original Message -
From: John Cochran jcoch...@strongarm.com
Date: Sunday, September 7, 2014 1:42 pm
Subject: RE: [PSES] UL 60950-1 clause 2.2.3

 Actually I need to meet the standard for outdoor enclosures, UL 
 60950-22, and clause 6.1 refers back to UL 60950-1 clause 2.2.2 and 
 2.2.3.  The difference is the voltage limits are reduced, due to 
 contact resistance of the body being reduced when subjected to wet 
 locations.  The clause states the voltage difference under a single 
 fault must not exceed 30 V ac, without any mention of current.  Am 
 I reading this correctly?
 
 John Cochran
 STRONGARM Designs
 425 Caredean Drive
 Horsham, PA 19044
 PHONE: 215-443-3400 X193
 FAX: 215-443-3002

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RE: RF What-if (was: RE: Another Cancer Scare?)

2008-08-06 Thread 'Rich Nute'
Back in the old days -- say mid-50's
or earlier, broadcast transmitters were 
required to be monitored full-time by 
a qualified engineer.  High-power AM
transmitters bombarded these guys with
all kinds of stuff.

Many of these old-timers reported 
effects on the brain, but I can't 
remember the details.  But, they did
survive to tell the tales!  (For 25
years or so, I worked side-by-side
with a former transmitter engineer.)

Different frequency, different power,
probably different effects on the 
human body.  We still have public
concerns that transmitter radiation
at the periphery of the site is too
much.  Paul Brodeur's book, Currents
of Death, (based on faulty research)
popularized the notion of cancer from 
any transmitter as well as power
transmission lines and video display
terminals.


Rich
 

 -Original Message-
 From: emc-p...@ieee.org [mailto:emc-p...@ieee.org] On Behalf
 Of Chris Wells
 Sent: Wednesday, July 30, 2008 6:26 PM
 To: Oscar Overton
 Cc: emc-p...@ieee.org; k...@earthlink.net
 Subject: Re: RF What-if (was: RE: Another Cancer Scare?)


 Oscar - I spend a lot of time debugging systems and
 separating coincidence
 from cause so I appreciate your skeptic stance.
 I would agree that it was not a controlled experiment but it was my
 experience that I wanted to share.
 My exposure was over a good part of a month and my flu like symptoms
 happened at the exposure time and stopped ~ 4hrs+ later after
 leaving the
 area.
 I would estimate ~ 15 exposures events over that month and
 then many months
 before and after without any problems.
 As  a result of my experience I am being cautious, limiting
 unnecessary
 exposure and since I work with power being observant of other
 situations.

 Chris Wells



 From: Oscar Overton oover...@lexmark.com
 Chris,

 Until you can do this repeatedly and the results are the
 same, you have only demonstrated a coincidence.

 Oscar Overton
 Product Safety


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RE: IEC 62368

2008-07-21 Thread 'Rich Nute'


Hi Brian:


 1. What is the status of IEC62368 and the associated and 
 infamous IEC62441 ? Ultimately, when are 60950-1 and 60065 
 projected to be replaced by 62368 ?

CDV2 will be issued to National Committees for voting
this or next month.  (You can get a copy from your National
Committee.)  Voting will be complete in 5 months.  If the 
vote is yes, then a FDIS will be issued.

Regarding replacement of 60950-1 and 60065, the CDV2 
states:

The attention of National Committees and National bodies 
who prepare national standards is drawn to the fact that 
equipment manufacturers and testing organizations may need 
a transitional period following publication of a new, 
amended or revised IEC publication in which to make 
products in accordance with the new requirements and to 
equip themselves for conducting new or revised tests. It 
is the recommendation of TC108 that the content of this 
publication be adopted for mandatory implementation 
nationally not earlier than five years from the date of 
publication of this standard.

 2. As there have been several industry groups that have 
 stated that an 8 year transition period is not adequate, has 
 there been any response from CENELEC or other national groups ?

The transition period is the result of input from National
Committees.  (CENELEC is not a member of IEC TC 108 or any
other IEC committee.)  If you do not like the 5-year 
transition period, comment to your National Committee with
both why you object and with your proposal.

(I have not heard a National Committee state that an 8-
year transition is not adequate.  I have heard National
Committees state that an 8-year transition is too long.)

 3. The oft-heard quote about HBSE is that it is a radical 
 new approach. Other than a new way to draw 
 hazard/protection/product dependency diagrams, what is so 
 'radical' about 62368 and HBSE ?

The new standard introduces models for injury and models 
for safety.  The models allow for prediction of injury.
No past standard has used models for its requirements.  
I suppose one could call this radical.  (In the past, 
most requirements were based on preventing recurrence of 
a safety incident, i.e., the inversion of a bad experience.)  

The new standard introduces the concepts of safeguards
as the means for protection against injury.  If you are
not being injured, then one or more safeguards are in 
place.  For many, identification of safeguards is a 
difficult concept.

All of the required safeguards and safeguard parameters
are based on engineering analysis.

The clauses are organized according to the type of 
injury.  For example, openings for control of electric 
shock are specified in the electric shock clause.  
Openings for the control of spread of fire are specified 
in the fire clause.  And, they are different as the
safeguard functions are different.  If your product 
poses a fire hazard but not an electric shock hazard, 
then only the fire openings are required.  And vice-versa.
Such organization of requirements yields more freedom 
for the design of equipment.

Once you understand the concepts, the new standard is not
radical.  It is a new and logical way of thinking about
safety.  Once this new way of thinking is mastered, 
safety becomes an engineering discipline, much less
arbitrary, and not a standards check-off process.

 4. To those that have attended the UL seminar on HBSE, and 
 that have previous experience with IT and AV safety, did the 
 seminar enable you to understand and implement any additional 
 or new requirements, documentation, and/or procedures ?

No comment.


Best regards,
Rich

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RE: A Disk To Reduce EMI from Cell Phones?

2008-07-05 Thread 'Rich Nute'
Hi Scott:


So, I went to the web sites you cited.  Then, I went to
the citations.  For one of the citations, the abstract
says:

Levels of DNA single-strand break were assayed in brain cells from rats
acutely exposed to low-intensity 2450 MHz microwaves using an alkaline
microgel electrophoresis method. Immediately after 2 h of exposure to pulsed
(2 s width, 500 pulses/s) microwaves, no significant effect was observed,
whereas a dose rate-dependent [0.6 and 1.2 W/kg whole body specific
absorption rate (SAR)] increase in DNA single-strand breaks was found in
brain cells of rats at 4 h postexposure. Furthermore, in rats exposed for 2
h to continuous-wave 2450 MHz microwaves (SAR 1.2 W/kg), increases in brain
cell DNA single-strand breaks were observed immediately as well as at 4 h
postexposure. C 1995 Wiley-Liss, Inc.

The FDA limits cell phone SAR to the head to 1.6 W/kg.

Cell phones operate at about 824-829 MHz, and 1850-1910 MHz.
I'm not sure how to compare 1.2 W/kg SAR at 2450 MHz with 
1.6 W/kg SAR at 1910 MHz or 829 MHz.  These frequencies are
from:

http://www.privateline.com/PCS/Frequencies.htm

The Quantum Biology Research paper reports cell phones 
operating at 2450 MHz.  I could not confirm that cell phones
operate at 2450 MHz.  See:

http://www.aulterra.com/en-US/pdf/index/QBResearch2006

This paper indicates the 2450 MHz is from a wireless phone,
not a cell phone.

Another web site says that the Neutralizer is made from 
homeopathically enhanced or crystalline matrix mixed into
the ink of the Neutralizer patch. These finely ground 
minerals and trace elements are derived from a rock 
discovered in Utah...

Here are several interesting reports on testing the 
Neutralizer:

http://www.shieldemf.com/files/1690372/uploaded/IIREC_Report.pdf
http://www.aulterra.com/en-US/pdf/index/Sun
http://www.aulterra.com/en-US/pdf/index/UCIrvine

Lots of information out there.  Seems like Aulterra has
been shipping their Neutralizer around for testing and
reports.  I wonder if the inventor knows how it works?


Best regards,
Rich



 -Original Message-
 From: emc-p...@ieee.org [mailto:emc-p...@ieee.org] On Behalf 
 Of Scott Douglas
 Sent: Saturday, July 05, 2008 12:58 PM
 To: 'EMC PSTC'
 Subject: A Disk To Reduce EMI from Cell Phones?
 
 
 Oh Mighty List,
 
 Received an email from my sister with information about a 
 product called 
 the Neutralizer which uses a proprietary organic compound 
 composed of 
 natural earth elements which neutralizes the effect of man-made EMF 
 exposure on human DNA. This product comes in the form of a 
 sticker you 
 can apply to your cell phone, computer monitor, etc. such that human 
 DNA can be protected from the damaging effects of RF/EMF. 
 Somewhere I 
 read that it does not block or absorb EMI, but transforms it into 
 coherent and non-harmful radiation emulating organic radiation (my 
 words here). I also read something about a holographic disk. 
 All in all 
 I was rather confused, like I was going in circles.
 
 I am not doing a great job of explaining this product so I ask you to 
 visit: http://www.energeticnutrition.com/hi/neutralizer.html 
 and see for 
 yourselves. Scroll down to read all the material, especially 
 the FAQ at 
 the end. I also read one or two of the research papers here: 
 http://www.aulterra.com/en-US/welcome/research.
 
 I am not connected in any way with this product, except my 
 sister bought 
 some disks. I am really curious to know if anyone on the list 
 has ever 
 heard of this product? Or would someone else go check out these web 
 sites and let me know what you think? On the one hand, it sounds like 
 the holy grail of EMI fixes. On the other hand, maybe I need 
 to take out 
 a selling license for the product and plan to retire early.
 
 All comments welcome, on or off list.
 
 Best regards,
 
 Scott Douglas
 sdoug...@ptcnh.net
 

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CCC processes

2008-07-01 Thread 'Rich Nute'
Is there a good document (in English) on 
CCC processes?  How to do it?

Are there any agents in England who can 
assist or get CCC? 


Thanks for your help,
Richard Nute
San Diego

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RE: like your eggs raw /// mobile phone safety

2008-06-19 Thread 'Rich Nute'
 Six Parisian libraries have already been the subject of a campaign of 
 measurements of electromagnetic waves, showing that electric 
 fields were 
 80 to 400 times below the regulatory limit. The city is aware of 
 concerns and wants to remain vigilant, said Anne Hidalgo, the first 
 deputy mayor of Paris.
 
 In November 2007 a moratorium on Wi-Fi in libraries in Paris had been 
 voted by the committee hygiene and safety, and the direction 
 of Cultural 
 Affairs of the City of Paris. The same month, the ministry of ecology 
 and health had ordered a report on radiation, therefore 
 including waves 
 Wi-Fi, report whose publication is scheduled to appear at the 
 end of the 
 year.

Will the report include the emissions of the TV
transmitters at the top of the Eiffel Tower?

I would guess that radio and TV emissions at 
almost any location would exceed those of Wi-Fi.


Richard Nute
San Diego

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RE: 60950-1:2006 clause 2.5 - Limited power sources

2008-06-19 Thread 'Rich Nute'
Hi Jim:


 I don't understand why electromechanical devices cannot be 
 proven to have reliable cycle life.  There are 
 electromechanical devices tested for 6,000 cycles and 100,000 
 cycles commonly available, and there may be other classes 
 with even higher cycle life. 

For a circuit-breaker, why do we need 6,000 or
100,000 cycle reliability? 

Circuit-breakers probably are not operated even
100 cycles during their lifetime. 

A circuit-breaker need only be reliable for one
cycle -- provided that it fails safely (open circuit).
The marketplace will demand reliability, not the
safety standards.


Best regards,
Rich

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Turkish Tabloid -- Spiegel -- Sober -- a brief explanation

2005-05-19 Thread Rich Nute




Since May 16, worldwide spam messages have been sent
containing links to the Spiegel web site.  One of those 
messages found its way to emc-pstc.  

The spam uses a variant of the mass-mailing worm Sober.
This worm taps into inboxes and then sends out infected
mail to everyone listed.  

If emc-pstc is listed in the mailbox, then our emc-pstc
listserver will treat the message as a valid posting 
from a valid subscriber.

According to the Spiegel web site, the spam attack 
was apparently conducted by Germany-based neo-Nazis.
You can find a complete explanation at the Spiegel web
site under newsletter.

Details of the re-appearance of the Sober worm can be 
readily found on various web sites using a search engine 
such as Google.

I trust you find this explanation acceptable, and will
not blame subscribers for this worm-caused breach of 
our postings rules.

If you have any further questions or comments, please
contact me off-line.


With best regards,
Richard Nute
Co-Administrator, IEEE PSES emc-pstc Listserver
c/o Hewlett-Packard Company
San Diego






Virus confirmed,

2004-08-09 Thread Rich Nute



With thanks to Jim Eichner, the virus is confirmed.

Delete the message from RPICKARD.

For a complete description of the virus, see:

http://vil.nai.com/vil/content/v_127423.htm

Note that it spoofs the sender.

Also note that the virus was discovered today,
August 9.  Perhaps that is why the IEEE anti-virus
missed the attachment.  

Also, it seems that not everyone on the listserver
mail list received the virus message, which may 
be due to local anti-virus.


Good luck, and best regards,
Rich





Re: Security Problem?

2004-08-09 Thread Rich Nute



Please treat the attachments to Ron Pickard's 
message as a virus.

At the moment, we cannot confirm whether the
attachment contains a virus.  The file passed
through the IEEE virus filters, which are 
*VERY* good.  Also, at least one subscriber
checked the files with Norton and did not 
discover a virus.

However, the posting by Ron Pickard, one of
our administrators, was NOT deliberate.  So,
the behavior of the posting as well as the
format of the contents suggest a virus.

It is possible that the message contains a
new virus for which there is no anti-virus.

Please do not post further messages about 
the alleged virus.  Such postings dilute 
the value and service of this listserver.

If you have comments about the message or
its contents, please direct them to me or 
another administrator.  This is our job, and
we are addressing it.

As mentioned, please treat the message as
containing a virus.  


Best regards,
Richard Nute
co-administrator, emc-pstc
ri...@ieee.org
858-655-3329
San Diego





emc-pstc Administrative Message

2004-04-14 Thread Rich Nute



We are changing our listserver software from Majordomo
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We anticipate no interruption in service; the changeover
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After the change, we will provide instructions on how
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Re: How do I do this test?

2003-12-01 Thread Rich Nute




Hi Vic:


   I have a Class 1 product. It has a double insulation barrier between
Primary
   and earthed SELV, and basic between primary and the metal enclosure.
   
   How can I perform an electrical strength test across the primary/SELV
   barrier? 

The construction you describe has two insulations in 
parallel:

1)  basic insulation between mains and earth, and
2)  double insulation between mains and earthed SELV.

Since the insulations are in parallel, the basic 
insulation must be disconnected in order to test the 
double insulation.

One could simply test the double insulation together 
with the basic insulation and accept the consequences of 
potential failure of the basic insulation during the test.  

This is not as horrific as it might sound.  

Typical solid insulations have electric strengths in the
order of 10 kV and more.  Air insulation is the weakest
insulation in the system, but is renewable so no damage
is done to the air (or product) if it should break down.

In performing an electric strength test, one can only 
damage solid insulation.  So, the issue is whether or not 
the solid insulation employed as basic insulation is good 
enough to withstand the double insulation electric 
strength test.  Almost any solid insulation should readily 
withstand the double-insulation electric strength test 
voltage without degradation.

In our products, the only solid basic insulations are:

1)  the IEC 320 appliance inlet;
2)  the printed wiring board;
3)  Y-caps.

We use Y1 caps, which are equivalent to doube insulation.

The only solid insulations that would be subject to over-
voltage are the appliance inlet and the PWB.  We've not 
seen any indication that these insulations are degraded
by the double-insulation electric strength test.

In my experience, the weakest insulation is the air between
the pads of the Y-caps on the back side of the PWB.  
Typical breakdown voltage is 4500-5500 V rms.

The minimum clearances required by most safety standards
have a great deal of margin between withstand voltage and
breakdown voltage.  For example, a 2 mm purely 
inhomogeneous-field clearance (basic insulation) breaks 
down at 1.68 kV rms.  Most constructions have a field 
that is much better than purely inhomogeneous.

For the production-line, we use 4300 V dc, mains-to-earth.
Dc tends not to ionize the air as quickly as ac, and 
therefore is less stressful to solid insulation than ac.


Best regards,
Rich





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Re: EN 61000-3-2:2000

2003-11-10 Thread Rich Nute




Hi Josh:


   This standard has been adopted by China and Japan.  Japan has added a
source impedance for the test setup, but it implies to me that this is a
world-wide issue.

The question I was attempting to answer was 
John's question if 61000-3-2 is not an EMC
standard, then what kind of a standard is it?

The standard was written and promulgated to
the IEC by a European committee to solve an
anticipated European voltage distortion
problem.  

My contention is that the committee assigned
the standard to EMC for the purpose of coming
under a Euro Directive that would make the
standard mandatory in Europe.

I am not familiar with the motivation for
other countries adopting the standard as a
National standard.


Best regards,
Rich






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Re: EN 61000-3-2:2000

2003-11-10 Thread Rich Nute




Hi John:


   Some have questioned whether 61000-3-2 is even an EMC standard! 
   
   If not, what do you think it is?

I fall into the group that question whether 61000-3-2
is an EMC -- Electo-Magnetic Compatibility -- standard.

The objective is to prevent reduction of peak voltage
on the public supply mains (in Europe) due to rectifier 
and similar non-linear loads.

The method chosen is to require all loads to be near-
linear.  

I suppose this is a compatibility issue -- a compatibility
between the source and the load.  

And, it is electrical.  

And, one can consider the harmonic content of the current 
waveform as being an emission from the product.  

But, this is purely a current emission.  It is not measured 
with a receiver as are the other 61000-series emissions.
Unlike radio-frequency emissions, incompatiblity affects 
no one but the electricity supplier.  (Don't argue that
other users on the public supply are affected; this is
only true if the electricity supplier does nothing at
his end.)

Non-linear current is not at all similar to the electo-
magnetic emissions issue addressed by the other standards 
in the 61000-series.  

If harmonic currents are an EMC issue, then so, too, is
x-radiation from cathode-ray tubes -- which is a MUCH 
closer fit.  Why isn't x-radiation emission included in 
the 61000-series?  Or laser emissions?  Both of these are 
much better fits to the 61000-series than is a non-linear 
current.

Lastly, this is a Euro-centric issue, not a world-wide 
issue.  It shouldn't be in the IEC scheme.

Next thing that will happen is that the 61000-series will
include requirements against voltage emission (voltage on
accessible parts) to achieve compatiblity with people to 
prevent electric shock!  EMC!!!  

:-)

61000-3-2 should be a stand-alone standard.  But, if it
was a stand-alone standard, there would be no Directive
behind it to enforce it.  So, in a self-indulging mode,
and by stretching the definition of EMC, 61000-3-2 is 
enforced by the EMC Directive.  That is why it is an
EMC standard.  


Best regards,
Rich







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Re: Class 1 AC/DC adapter

2003-11-06 Thread Rich Nute




Hi Peter:


   The body shape and dimensions, the pin sizes shapes,
   dimensions and orientations where they interface with an
   appliance coupler I know are defined.  I don't have copies
   of all of the IEC60320 documents and am unaware that the
   product interior side of the appliance inlet is defined in
   those standards.

The IEC 60320 does not specify the interior side of
the inlet.  However, IEC 60320 does specify a minimum
spacing of 4 mm between mains and the PE anywhere on
the inlet.

In the best case, the interior would also meet the
same spacings, 5 mm, as the mating face.  Some 
manufacturers include a ridge between all terminals 
so as to guarantee the spacing is at least 5 mm.

   Do these standards also control the form-factors so that
   that one SMD has the same foot print as another?  Same for
   through-hole devices?  How the conductors are routed  and
   the other shapes not addressed by a standard could
   conceivable contribute to DB at a finite potential greater
   than 2kVac specified in IEC60320-1.

No, the form factor and foot print are not specified 
in IEC 60320.

The distance and the conductor shape determine the
electric strength of any pair of conductors or 
conductive parts.

The greater the distance, the greater the electric
strength.

The more homogenous the electric field (created by 
the shape of the conductors), the greater the 
electric strength.


Best regards,
Rich




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Re: Class 1 AC/DC adapter

2003-11-06 Thread Rich Nute




Hi Peter and Raymond:


   To verify the veracity of my memory, I went to my lab and
   took two manufacturer's C14 appliance inlets and applied
   5kVac from both poles to the earthing terminal for 7 mins.
   each, with the instrument sensitivity adjusted to its
   maximum (eg, minimum current flow tripping the indicating
   circuit).  Both showed no signs of breakdown, except for a
   misapplied lead on one of the EUTs (which was corrected as
   soon as DB was noted as the test potential approached 4.8kV;
   reapplying the leads more carefully and retesting proved
   very successful).
   
   No typographical error: 5kVac for 7 mins.

The C14 inlet has 5 mm between mains and PE.  This
is a constructional requirement based on the location
of the pins relative to each other.

As a stand-alone, and having something better than
a purely inhomegeneous field, the C14 inlet should
readily withstand 5 kV -- forever.

However, when wires are attached to the terminals,
the clearances are necessarily reduced.

Likewise, when the appliance inlet is soldered to 
a PWB, the traces on the PWB will reduce the 
spacings to less than 4 mm, and we can expect 
breakdown in the neighborhood of 5 kV.


Best regards,
Rich






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Re: Class 1 AC/DC adapter

2003-11-06 Thread Rich Nute




Hi Peter and Raymond:


   In the sake of fairness, it should be noted that both of my
   EUTs had solder loops and were not intended for surface or
   through-hole mounting to a PWB.  For the sake of our mutual
   edification, it would be interesting to see how the
   appliance inlet in Raymond's customer's power supply might
   perform, desoldered from the board and tested to determine
   its ultimate breakdown potential outside the power supply.
   This would be a good exercise for Raymond to also provide
   his customer with the best possible advice.

Raymond doesn't have to do this.

The dimensions of the standard C14 specify 5 mm
between mains and PE.  The dimensions of the pins
determine the field shape.  These two sets of
dimensions set the withstand/breakdown of the
C14.

Therefore, each and every C14 will withstand 5 kV.

The breakdown in Raymond's unit is not the C14 itself,
but probably on the back of the main PWB, either
where the C14 is soldered to the board or where the
Y-caps are soldered to the board.


Best regards,
Rich





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Re: Class 1 AC/DC adapter

2003-11-05 Thread Rich Nute




Hello Chengwee:


   Whether customer can accept his adaptor with only 1500Vac hipot tested
where
   other power supplies can withstand 3000Vac?

This is an interesting question as it implies 
that the higher the withstand voltage the better
the unit.  The statement may even imply that a
double-insulation scheme provides a better
safeguard against electric shock than does a PE
scheme.

In fact, the two schemes provide equal protection
against electric shock.  There is no *inherent*
advantage of one over the other.

The 1500-volt withstand value is derived from 
the normally-occuring mains-to-earth overvoltages 
plus margin.  In other words, the 1500-volt test
represents an acceptable insulation that will not
fail when subjected to mains-to-earth overvoltage.

The 3000-volt withstand value is derived from 
testing two 1500-volt insulations in series.  The
3000-volt test tells us that the two insulations,
as a system, are acceptable, assuming that the 
voltage divides equally across each insulation.  
(The two insulations will never see overvoltages 
as high as 1500 volts.)

There is no inherent advantage to a unit that
passes a 3000-volt withstand test versus a unit
that passes a 1500-volt withstand test.  The only
thing that the 3000-volt withstand test tells us
is that the double-insulation system is intact.

If I recall correctly, Raymond Li said that the
unit in question passes 3000 volts primary-to-
secondary, fails 3000 volts primary-to-earth, 
but passes 1500-volts primary-to-earth.

This tells us that both the basic insulation and
the double insulation are acceptable.

   Would that affect his customer Safety testing, because his customer unit
   with his power supply only meet 1500Vac hipot after heating test? 

If the customer wants double-insulation throughout
the unit, then the adapter is unacceptable.

If the customer wants a unit that is certified to
a safety standard, then the adapter is acceptable.

   Or what if Safety agency require his customer unit to do grounding test to
   accessible metal part?

Based on Raymond Li's description and on my own
experience, I believe there should be no problem
passing the production-line grounding test at 
25-amperes.

*

Despite the preceding comments, such an adapter 
should easily pass double-insulation requirements
between primary and ground, and between primary 
and secondary.  In my experience, adapters designed
to IEC 60950 can easily achieve more than 4500 V 
rms withstand.  And, they can easily achieve 25
amperes dc-to-PE.

So, I am a bit disturbed that the unit does not
pass 3000 V rms to earth.  This says to me that 
there is a clearance within the unit that does not
meet the IEC 60950 requirements.  I would further
guess that the clearance is likely to be an 
operator-dependent clearance that is determined
during the assembly of the unit.  (The IEC 60950
clearance dimensions are quite conservative, and
should not break down below about 5000 V rms.)


Best regards,
Rich






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Re: Class 1 AC/DC adapter

2003-11-05 Thread Rich Nute




Hi Peter:


I have and continue to advocate (in IEC TC 108)
that such classes should apply to CIRCUITS, not
to products.
   
   If this is endemic in IEC (as your statement implies), it
   may require a elephantine effort.  Good luck.

Yes.  And thank you.

The IEC Class I and Class II is an attempt to 
categorize products according to the supplemental 
safeguard, i.e., earthing or supplemental 
insulation, respectively, against electric shock.

The IEC Committee that developed the class
definitions is an electrical installation 
committee, not a product committee.  I would guess
that they had electrical installations, not 
products, in mind when they developed the 
definitions.  Its fairly easy to encase an outlet
box in metal or plastic and thereby get *pure*
Class I or Class II products.

With the advent of TC 108, supplemental safeguards
will be treated as independent supplemental
safeguards without reference to the IEC classes.  
I believe this will demonstrate that the IEC class
designations actually confuse product design and
evaluation rather than help.  (This string is an
example of how we get tied up with the issue of
IEC Class versus actual construction!)


Best regards,
Rich





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Re: Class 1 AC/DC adapter

2003-11-04 Thread Rich Nute




Hi Chengwee:


   In my years working in power supply industry, I have never done the ground
   continuity test between Earth terminal to the DC output for adaptor.
   Normally I wouldn't trust the PE path with anything less than 18AWG or
   equivalent. 

There are two kinds of tests that I have in mind.
First is the type test which is done during the
evaluation of the unit.  Second is the production-
line test.

For the type test, the test point can be at the 
site where basic insulation is interposed between
the mains and the earthed conductor or part on an
unassembled unit.  This test does not subject the 
functional earth to the high current.

Many cert houses require production-line ground
continuity tests; some require the test current to
be 25 amps.  So, this test must be performed on 
the assembled unit and necessarily subjects the
functional earth circuit to the same current as
the PE circuit.  

   In addition to that, agency such as UL have ramp up the test current to
40A,
   for 2 min according to the standard 2.6.3.4
   for 20A circuit in U.S.

As previously mentioned, as a type test, 40 A can be
applied only at sites where basic insulation exists
between mains and the earthed conductor or part.

*

The ability of the circuit to withstand high current
is a function of the various resistances.  The
resistances, in turn, are a function of the heating
that results from the current.  When small conductors
are used, the conductors must be short (to reduce the
resistance) and heat-sunk.  

The construction described by Raymond Li likely uses 
short lengths of 18 AWG between the main board and 
the EMC shield.  The EMC shield provides a good heat-
sink for the wire.  The main board also proveds heat-
sinking.  So, for a circuit that comprises a 
functional earth circuit, it can easily withstand the
25-amp production-line test.

Clearly, a PE circuit requires 18 AWG or bigger wire.


Best regards,
Rich





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Re: Class 1 AC/DC adapter

2003-11-04 Thread Rich Nute




Hi Peter:


   No where does the standard state that by simply providing a
   Functional Earth, even through an appliance inlet (implying
   use of a power supply cord), the equipment is not considered
   Class II.  One is simply limited to not marking with the
   aforementioned symbol.
   
   I'd appreciate hearing more from you on this Rich.

Unfortunately, the IEC scheme of safety, Class I,
Class II, and Class III, applies to products, not
to circuits.

I have and continue to advocate (in IEC TC 108) 
that such classes should apply to CIRCUITS, not 
to products.

The IEC 60950-1 standard recognizes that Class I 
equipment may include some Class II construction.
Indeed, the standard expressly states that SELV 
circuits may be separated from other circuits by 
double or reinforced insulation and tested 
accordingly (although the standard does not
provide guidance on segregrating Class I and Class
II circuits for such testing).  

With regard to testing the complete product that
includes both Class I and Class II construction, 
i.e., hi-pot and grounding continuity, the applied 
tests are for Class I, not Class II.  This is the
point I was trying to express to Raymond Li.


Best regards,
Rich





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Re: Class 1 AC/DC adapter

2003-11-04 Thread Rich Nute




Hi John:


   I do have one question for the group just for my own knowledge...back in my
   TUV days I worked almost exclusively with IEC60950 and seem to remember
that
   a class II product can have a functional earth connection provided Primary
   and other hazardous voltages are insulated from earth by reinforced
   insulation. In this scenario even thought the product has an earth
   connection would it still be considered class II with regards to the
   IEC60950 standard and have to be marked as such?
   Maybe it is semantics as you reference protective earth so it must be
   class I as opposed to functional earth which is not relied upon for
   safety.

Yes, a Class II product may have a functional earth.

However, the standard does not define whether that
functional earth may be by means of the PE in the
power cord.

I have always presumed that the functional earth of
a Class II product is by means of signal (functional)
interconnections to other products that have their
functional earth connected to their PE terminal.

We don't have functional earthing through a power
cord and appliance coupler.  These are always built
as PE conductors.  The appliance coupler has basic
insulation between the mains and the PE terminal.
So, the use of an appliance coupler REQUIRES that
the earthing circuit at the appliance coupler be a
PE circuit.  (Reference IEC 60950-1, sub-clause 
2.6.2, last dashed paragraph.)

If the product has an earthing connection via the
power cord, then how do we tell the user that the 
earthing scheme is functional, not PE?  We cannot
mark the unit with the double-insulation mark.
(Reference IEC 60950-1, sub-clause 2.6.2, last 
dashed paragraph.)

My conclusion is that any product with a PE 
conductor or terminal (i.e., 2-wire + earth) is a 
Class I product.  

Any product without a PE conductor or terminal 
(i.e., 2-wire) is a Class II product.


Best regards,
Rich






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Re: Class 1 AC/DC adapter

2003-11-04 Thread Rich Nute




Hi Raymond:


   If the dc output is connected to the PE terminal, 
   then the dc output could become live in the event 
   of a fault in the basic insulation between mains 
   and the PE terminal.
   
   I think it may not be the case in practice.  Even the dc output is 
   connected to the PE, if the basic insulation in the earth terminal should 
   fail, the dc output still safe. It is because the leakage current will go 
   to the earth path (low impedance) rather than the dc output + human body 
   path where has much higher impedance.

Agreed.

The situation is that the PE must be able to carry the
fault current in the event of a failure of basic
insulation.  Consequently, the PE circuit from the
furthest point where a failure of basic insulation may
occur must be capable of carrying the fault current --
up to 25 amperes (according to the standard) until the
mains circuit overcurrent device operates.

If the PE is connected to earth, then the dc output will
not rise to the mains voltage.  This is the principle of
protection in the event of a fault.  

My reference to live in the event of a fault is the
principle behind the determination of what conductors 
must be connected to the PE terminal and must be 
capable of carrying 25 amperes for 1 minute.

   If the adapter is sealed, then the only way to
   test for earth continuity is to check from the
   dc output side to the appliance coupler earth
   terminal.
   
   There is a comment from the supplier that the secondary components are not 
   supposed to handle 25A current and unforeseen damage (early failure) may 
   happen.  Any comments?

The supplier is correct.  

However, the issue is that of testing the PE circuit
after the unit is assembled.  This can only be done by
testing between the dc output and the PE terminal.

This means that the secondary circuit path must be
capable of 25-amperes for 1 minute in order to test the
PE circuit.

In practice, the construction you describe can indeed
pass this test.  The single-sided PWB earth plane has
sufficient cross-sectional area to carry the 25-ampere 
current.  The leads to the PWB from the dc output to
the PWB and from the PWB to the PE terminal must be
reasonably robust (e.g., 22 AWG) and short length.  
This prevents these conductors form overheating during 
the test.

I've dealt with a number of these adapters and have had
no problems with the 25-amp test, dc output to PE
terminal.


Best regards,
Rich







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Re: Class 1 AC/DC adapter

2003-11-03 Thread Rich Nute




Hi Raymond:


   1.  Earth continuity test
   As the class 1 is due to the additional earthing plate, how can I ignore 
   the earth continuity test?

Class I is due to the adapter having an appliance
coupler with a PE terminal.

   Without this earthing plate, the unit is in fact a class 2 construction. 

No.  

If the unit has a PE terminal, then the unit is 
Class I.

The unit may be Class II construction, but if it
has a PE terminal then it is a Class I product.

   Thus, I am a bit confused with such construction and should I follow the 
   required safety tests for class 1 or class 2.

For the purposes of testing for compliance to a
safety standard, the test for Class I apply.

For the purposes of true safety, then the primary-
secondary insulation should be tested for Class II.

   I have another thought that actually, the earthing plate and the DC output 
   plug earthing are functional earthing, not safety earthing, so electrical 
   continuity test using multitester is sufficient and earth continuity test 
   using low voltage and 25A current is not applicable.

Yes, the earthing plate and dc output earthing are
indeed functional earthing.

However, they are connected to the PE, which is 
insulated from the mains be basic insulation.  If
the basic insulation should fail, then the PE 
becomes live.  If the dc output is connected to the
PE, then the dc output will become live in the event
of a fault in basic insulation.

In a sealed unit, the only way to test the PE portion 
is via the functional earthing plate and dc output 
terminal.  So, a 25-ampere current is required to be
applied between the dc functional earth terminal and
the PE terminal.

   2.   Hi-pot test
   The unit passes the hi-pot test at 3,000Vac if the grounding plate and the 
   bridging capacitor are removed.  If only the bridging capacitor is 
   removed, the test voltage goes upto about 2,100Vac max.  I note that there 
   is breakdown around the grounding plate and the pcd side of mains female 
   connector at the max. voltage.

If the unit fails the hi-pot test between the mains
and the grounding plate, then the insulation between 
the mains and the grounding plate is basic insulation.

Therefore, the grounding plate (because it is connected
to an accessible part, i.e., the dc output terminal) 
must be connected to the PE and must pass the 25-ampere 
test.

   It seems once the production of the converter is completed, proper earth 
   continuity test and hipot test are unable to be done at IQC of receiving 
   warehouse.  Any suggestion to do some extend of safety test without 
   destruction of the finished goods is appreciated.

The construction you describe will easily pass the tests
for Class I construction, i.e., 1500-V hi-pot, and 25-
ampere earthing continuity.

Unfortunately, you cannot test the double insulation 
between mains and the dc output.


Best regards,
Rich
















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Re: Class 1 AC/DC adapter

2003-11-03 Thread Rich Nute



Hi Chengwee Lai:


   2. Earth Continuity or ground bond testing with 25A or higher is not
   applicable with plastic case and not applicable at the DC output side. It
   was meant to check the earth protection continuity of a metal chassis. 

Protective earthing is required for any conductive
part that is susceptible of becoming live in the
event of a fault.  The fault is that of basic 
insulation.

At the mains appliance coupler, the insulation 
between the mains and the PE terminal is basic
insulation.  Depending on the individual unit
construction, there may be other points within the
unit that comprise basic insulation between the
mains and the PE terminal.

If the dc output is connected to the PE terminal, 
then the dc output could become live in the event 
of a fault in the basic insulation between mains 
and the PE terminal.

If the adapter is sealed, then the only way to
test for earth continuity is to check from the
dc output side to the appliance coupler earth
terminal.

   3. I believe you will have to use 3000Vac or 4242Vdc between primary and
   secondary side, unless you have a failure, then there are steps to go
   through to isolate the failure. 

The adapter has basic insulation between mains
and the PE terminal, and reinforced insulation
between mains and the dc output.  

If 3000 V rms is applied between mains and the
dc output (which is grounded), then 3000 V rms is
also applied between mains and the PE terminal.
This may lead to early failure of the basic
insulation. 

For this reason, Class I equipment is subject to
only 1500 V rms hi-pot.

(If care is taken in the design such that the
basic insulation has an electric strength 
exceeding 3000 V rms, then the 3000-V test can
be applied.)


Best regards,
Rich





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Re: Class 1 AC/DC adapter

2003-11-03 Thread Rich Nute




Hi Raymond:


Any product with a PE (ground) connection is, by
definition, a Class I product.  The common adapters
you describe, despite being encased in plastic, are
Class I products.

   1.   Function of the grounding plate
   The primary and the secondary is reinforced insulation and withstands over 
   3000Vac.  Is this plate to change the whole safety protection system from 
   class 2 to class 1?  Or the plate is primarily for EMC suppression?

The single-sided ground-plane PCB you describe is
used to control EMC emissions.  It may also be used,
as you describe, to electrically ground the dc output.  
The ground plane has no safety function, per se.

While the safety standards require a product to be
Class I or Class II, it is physically impossible to
build a purely Class I product.  Every Class I product
necessarily includes Class II construction.  You have
accurately described the adapter Class II construction
(reinforced insulation, primary-to-secondary).

In other words, the adapter has both Class I construction
and Class II construction.  

Safety standards ignore this physical true-ism.  Any
product with a PE is Class I, and is evaluated only to
the Class I requirements.

   2.   Earth continuity test
   After the unit is completely assembled, should we conduct the test between 
   the earth terminal of the mains plug and the earth of DC output plug?

Yes.

The earth continuity test is required for any accessible
metal part that is susceptible of becoming live in the
event of a fault of basic insulation.

Within the adapter, the Class I part of the construction
has basic insulation between the mains and grounded 
conductors.  Such grounded conductors must be subject to
the earth continuity test.  

Because the dc output is connected to the grounded 
conductor, the dc output could become live in the event 
of a fault of basic insulation.

So, an earth continuity test must be conducted between 
the dc ground and the PE terminal of the mains connector
(because the unit is sealed, the test cannot be made
directly to the conductors where the fault would occur).

   3.  Hipot test
   As the unit is classified as class 1, 1,500 Vac is applied between the 
   earth terminal of the mains female connector and the earth of the DC 
   output plug.  Actually, the primary and secondary can withstand 3000 Vac. 
   Is it correct test voltage to apply after the unit is completely 
   assembled?

Because the unit is Class I, the hi-pot test voltage is 
1500 V rms.

The hi-pot test is always performed on a fully-assembled
unit.

You are correct that the primary-secondary reinforced
insulation must withstand 3000 V rms.  Note also that
the primary-foil (wrapped about the outside of the
adapter) must also withstand 3000 V rms (because the
plastic comprises reinforced insulation to accessible
surfaces).

While the unit will probably withstand 3000 V rms, you
should not production-line test to 3000 V rms because 
this may overstress the primary-ground insulation.


Best regards,
Rich






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Re: FW: Y caps

2003-09-30 Thread Rich Nute




Hi Brian:


   Does a cap rate Y2 IAW EN132400 and IEC 60384-14 meet all requirements for
   the UL CCN for EMI filters (FOKY2, UL1414)?

Only if the Y-cap bears the UL mark.  Look
for the mark on the cap.

   Is the UL CCN FOKY2 based on UL1283?

UL 1414 applies to capacitors which can be 
used in an EMI filter as well as other
safety-related applications.  In the UL
scheme of the world, the CCN is FOWX2.

UL 1283 applies to a complete EMI filter,
including chokes, capacitors, enclosure,
etc.  The UL CCN is FOKY2.

To confirm UL CCN and standards data, see
the UL web page and use the search tool.
(That's what I did to answer your questions.)


Best regards,
Rich





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Re: Impulse for Hi-Pot

2003-09-29 Thread Rich Nute




Hi Bryan:


   I have a request from the design community to implement a routine impulse
   test in lieu of a Hi-Pot test. This product is evaluated to 61010-1 and the
   reason for the request is that a measuring circuit connected to the
affected
   output circuit contains a resistor string that cannot withstand the power
   delivered by the Hi-Pot test [4.6 kVdc across a mom resistor = 4.2 Watts.
   (this is greater than the 1 Watt resistor rating)].

I am a bit surprised that the hi-pot test would
be required in this circuit.

Generally, hi-pot is applied to insulations between
electrically-isolated circuits.  The resistor string 
you describe bridges the insulation and appears to 
be sufficiently low that I question whether the two
circuits are isolated for the purposes of safety (in
particular, protection against electric shock).  

Or, if the circuits are isolated for safety, then I
question whether the hi-pot voltage is too high for
this specific application.  (If I recall correctly,
the hi-pot for measuring circuits depends on the 
external circuits for which the product is rated to
measure.)

If you can provide more details about the measuring
circuit and the function of the product, perhaps we 
can give you a better answer.


Best regards,
Rich





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Re: Hi-Pot testing

2003-09-19 Thread Rich Nute



Hi Sam:


   Correct me if I'm wrong, but the point of the type-level hipot test is not
   to simulate a real-life condition (like surge protection), but to simulate
   years of insulation degradation, which happens with or without surge
   protection.

I disagree.

Primary circuits are subject to overvoltages due 
to switching of inductive loads such as motors.

These overvoltages are NORMAL and, to some extent,
predictable.  Many studies have been published on
the magnitude, duration, and repetition of these
overvoltages.

Safety insulations in primary circuits must be
able to withstand these NORMAL overvoltages.
Hence, the hi-pot type test is one measure of the
adequacy of the primary circuit safety insulations
to withstand these NORMAL overvoltages.

The hi-pot type test does not in any way imply 
reliability of the solid insulation.  Failure of
solid insulation due to impressed voltage starts
with partial discharges in voids in the insulation.
Reliability is a function of the magnitude of 
voltage across any void.  The smaller the void,
the more reliable the insulation.  A perfectly
homogeneous solid insulation is very reliable 
with respect to the impressed voltage.  (Many 
solid insulations approach perfect homogeniety.)

An overvoltage limiting device, i.e., surge
protector, can limit the magnitude of voltage
across a safety insulation.  This in turn limits
the magnitude of voltage across any void in the
insulation.  The lower the voltage across any
void, the lower the magnitude of partial 
discharge and the longer the life of the solid 
insulation.

In practice, however, for typical mains over-
voltages, the magnitudes, durations, and 
repetition rates together with the homogeniety
of the insulation are such that damage due to
partial discharge almost never causes 
catastrophic solid insulation failure in the
lifetime of the product.


Best regards,
Rich






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Re: Hi-Pot testing

2003-08-28 Thread Rich Nute




Hi Chris:


   During safety testing at the lab, the unit passes HiPot 
   testing.  However, the unit is broken by the testing.  
   
   Rigorously, the unit passes its type testing because 
   it doesn't become unsafe by the Hipot.  However, it isn't 
   functional after the test; and it requires repair.  

I have two questions:

1.  Is the functional failure due to over-voltage
of a component?

Or

2.  Is the functional failure due to the hi-pot 
leakage current between primary and secondary?

If 1, then you should be able to disconnect that 
component during the test.  Or, you could use the
solution for 2.

If 2, then the problem becomes much more complex.
We test the board before it goes into the product
using a bed of nails that equalizes the potential
on throughout the primary and throughout the 
secondary.  This prevents current through the 
components, yet tests the isolation between primary 
and secondary.

Of course, such a test does not test the board in
the end-product, which is a problem if the enclosure
is metal.

Without more details of your circuit and the parts
which are broken, I cannot give you further advice.


Best regards,
Rich





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Re: fuse replacement markings

2003-08-27 Thread Rich Nute




Hi Peter:


 Is anyone aware of any CTL decisions for
 IEC60950:2000 or -1, where operator accessible
 fuse replacement marking requirements may be
 waived, based on the fuse not being required for
 safety reasons (did not open during any test
 under any conditions of test) and where of the
 fuse may be replaced by an operator/user?

If the safety tests were successfully conducted 
with the fuse shorted, then there are no marking 
requirements.  The fuse becomes a functional part, 
not a safety part.

However, safety standards assume a fuse is only 
used for safety.  So, the safety standard marking 
requirements automatically apply to all fuses.

CB certification houses are reluctant to deviate
from the standard for fear of being criticized by 
other certification houses who will use the CB.
So, to avoid possible criticism, they will take
the conservative position and impose the marking 
requirement and will be highly reluctant to 
deviate from the standard.

You MAY be able to get the cert house to explain 
in the report that tests were conducted with the 
fuse shorted, and therefore a fuse replacment 
marking was not required.


Best regards,
Rich





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Re: 94V-0 question

2003-08-12 Thread Rich Nute





Hi Dave:


   I need a sheet of plastic that goes between a PCB 
   and a metal enclosure. This is to make a creepage 
   spec. What plastics are good for this? Will 
   polycarbonate be suitable and have a 94V-0 rating? 

With respect to IEC 60950...

A plastic material used as an electrical 
insulator (creepage) has no flame-rating 
requirement.

Rather, the material must be a suitable
insulating material.  Most plastics are
suitable insulating materials.  Check the
UL electrical ratings for your candidate 
materials.

If you are seeking UL certification or
equivalent, then the material must be a 
UL-recognized plastic.

If the material is within a fire enclosure,
then the material must be V-2 or better. 

If it is not within a fire enclosure, then 
there is no flame rating requirement.

If you are placing the material between the
PCB and the metal enclosure, then I suspect
you really mean clearance, not creepage.  A
creepage is a distance along the surface of
an insulator.  If the PCB abuts the metal
enclosure, then it would indeed be a 
creepage (as well as a clearance).  If the
PCB does not abut the metal enclosure, then
it is a clearance.

This is a very important distinction.  If
the clearance does not meet the necessary
distance, and if the metal enclosure is
grounded, then the sheet insulator 
comprises Basic Insulation (and there is 
no thickness requirement).  If the metal 
enclosure is not grounded, then the sheet
insulator comprises Reinforced Insulation,
in which case the material thickness must
be 0.4 mm or more.


Good luck, and best regards,
Rich





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Re: NARTE safety engineer certification

2003-07-02 Thread Rich Nute





Hi Peter:


   Out of curiosity, I wrote NARTE directly regarding the
   below, to see what benefit they believe NARTE certification
   would offer someone who already has experience in product
   safety and a PE Registration.  It's been a week and they
   have not responded.  Perhaps that's their answer.

I asked for their registration forms. 

I have yet the hear from them.


Best regards,
Rich






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Re: The transformer screen/shield conundrum

2003-07-01 Thread Rich Nute




Hi John:


   If the breakers are 230 V/16 A and 120 V/15 A, then
   the power distributed at 230 V is roughly twice that
   at 120 V.
   
   But your '120 V' is also '240 V' for some equipment. Besides, I think I
   was being 'generous'; electrical energy consumption per head in USA is
   probably greater than in Europe.

In North America, the 240 V is supplied to high-power-
consumption equipment such as water heaters, electric
ovens, electric cook-tops, electric clothes dryers,
electric furnaces, and air conditioners.

The 240-V circuits are rated 20, 30, and 50 amps.

In North America, typical equipment is not rated for
use on 240 V, but 120 V.  While 240 V is supplied to
each home, use of 240 V for applications other than 
those I mentioned, would require a special electrical 
installation.  This is extremely rare.

So, you can't really consider North American 240 V
mains circuits in this discussion.  We don't.

*

I do agree that electricity consumption per head in 
North America is probably greater than in Europe.

Having lived in Spain, I believe that North American 
appliances are bigger and therefore consume more 
electricity.  Also, NA electrical appliances tend to 
be less efficient than Euro appliances.  NA clothes 
and dish washers use much more water than Euro 
versions.

*

Neither of these topics has anything to do with the
current available into a fault before the circuit
breaker operates.


Best regards,
Rich







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Re: The transformer screen/shield conundrum

2003-06-30 Thread Rich Nute




Hi John:


   For 3% voltage drop at maximum rated load, the 
   source resistance is about 0.2 ohm.  So the 
   maximum rms current would be system nominal 
   voltage divided by 0.2 ohm, or 600 amps for 120
   V and 1150 amps for 230 V.  
   
   For 230V, there are two modifications. One is that roughly the same
   *power* is distributed as at 120 V, so the system impedance would be
   doubled. But, in addition, the supply voltage tolerances are greater
   than 3%: in Europe the tolerance is about double, so, overall, the
   system impedance could be four times that 0.2 ohm. But in fact, 90% of
   supplies are below 0.47 ohms (see IEC 60725, under amendment).

I disagree that the same power is distributed at
230 V and 120 V.

If the breakers are 230 V/16 A and 120 V/15 A, then
the power distributed at 230 V is roughly twice that
at 120 V.

My subject was *not* supply voltage tolerance, but 
system *design* goal for percent voltage drop at max
rated load (the circuit-breaker rating).  

I really believe that EEs in Europe design supply 
systems to 3% voltage drop at rated current, 16 A,
just as they do in North America.  The reason I so 
believe is that the wire sizes for 15 A (NA) or 16 A 
(Euro) circuits are nearly the same.  The same size 
wire at (nearly) the same current would give (nearly) 
the same percent voltage drop.

(If the system source impedance is 0.47 ohms, then, at
230 V, the system voltage drop would be slightly more
than 6% at maximum rated load.)

We really weren't talking about voltage, but about 
the maximum current into a fault in cord-connected
equipment.  The voltage tolerance can be ignored for
this purpose.

   That still gives 490 A, which would be embarrassingly big, but it apples
   at the 'point of common connection', not at the wall socket and still
   less at the equipment. 

My comments were for the current available at the
wall socket.  In North America, building wiring is 
designed for maximum 3% voltage drop at maximum 
rated current.

In NA, at the point of common connection between the 
building and the electicity supplier, the electricity 
supplier maintains a nearly constant voltage.  He 
does so not only by his system design, but also by 
dynamically adjusting the voltage of the source.


Best regards,
Rich






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Re: The transformer screen/shield conundrum

2003-06-28 Thread Rich Nute




Hi Richard:


   You mention a few times the 25 Amp test. The designs I have seen that try
   and use this approach (and I don't ever recall seeing a design I was happy
   with) were all switch mode power supplies where there was an input fuse of
   about 2A, meaning that the test would be performed at 3A in the past (and
   will be performed at 4A in the future, if the CDs go through un-changed).

I'm surprised that, today, a SMPS would used screen/
shield construction.  

The effectiveness of a SMPS transformer is a function
of the physical proximity of primary and secondary
windings.  All of the SMPS transformers that I have
been involved with over the past 10 years or so use
reinforced/double-insulation between primary and 
secondary.

While I mentioned the 25-amp test, I fully concur 
that the test current is a function of the relevant
overcurrent device.  

   problem I am not convinced that it is the whole story.  For me, another
   chapter in this story is the part played by the very high surge current
that
   flows for a very short period of time.  It is here where we could usefully

I presume you are referring to the circuit prospective
current.  (I am not familiar with the proposal to 
WG8.)

I would agree that this current, at a very small 
contact area, is the driver for the hole in the
screen/shield.  

However, I believe that the circuit prospective
current is of little or no consequence when testing
a robust earthing circuit complying with the 
constructional requirements.  (Of course we should
test this hypothesis.)


Best regards,
Rich






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Re: CE without LVD?

2003-06-28 Thread Rich Nute




Hi David:


   In regards to your suggestions below, would it not be wise to take into
   consideration the future plans of the LVD?  

The original question was specific to the LVD.
My response was specific to the LVD.

You raise a new question with regard to a future
EU directive, the requirements of which may very
well be quite onerous, and possibly quite out of
line with the three-block models for injury and
safety, from what I've heard.

Each manufacturer should keep abreast of the EU
activity, and decide for himself as to what 
action he should take now in anticipation of a
future directive.


Best regards,
Rich





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The transformer screen/shield conundrum

2003-06-28 Thread Rich Nute




Hi John and Richard:


The transformer screen/shield between primary
and secondary windings is intended to carry
the fault current in the event of a failure 
of basic insulation between the primary and
the screen/shield.

The screen/shield must be capable of carrying
the full fault current and is often tested 
using the 25-amp test.  

The object of the test is to connect to the
screen/shield, and then pass the 25 amps 
through the shield to its transformer terminal 
and then to the PE terminal.

The difficult part is how to connect the
tester to the screen/shield.  When the screen/
shield is a copper foil, a special transformer 
must be wound with a wire connected (soldered) 
to the foil screen/shield and brought out for 
connection to the 25-amp source.  If this 
cannot be done, then a wire is soldered to the 
edge of the foil screen/shield by forcefully 
separating the sheet insulation that extends 
beyond the edge of the shield, inserting the
soldering iron tip, and soldering the wire.  

(A constructional problem is that the screen/
shield must extend BEYOND the primary winding
so that no part of the primary winding is 
exposed to the secondary winding.) 

(Another constructional problem is that the
ends of the foil must be overlapped, but with 
insulation inserted between the overlaps;
otherwise, the screen/shield would constitute 
a shorted turn and cause all kinds of 
electrical, magnetic, and thermal problems.)

The connection of the tester to the foil
screen/shield typically has a very large 
contact area.  Any thickness of foil screen/
shield passes the test.

The conundrum is that the failure of basic
insulation could result in a point contact
between the primary winding and the shield.
The point-contact, because of its small area,
has very high current density, and will blow
a hole in thin foil (that otherwise passes
the 25-amp test).  

With the hole in the screen/sheild, the fault 
to the foil opens, and the fault no longer 
exists -- even though there is a failure of 
basic insulation.  The connection of the foil 
to the PE remains intact, and there is no 
shock hazard.

(Of course, the heat of the point-contact 
fault may very well cause failure of the foil 
screen/shield-to-secondary functional
insulation, which might very well result in a 
shock hazard from the secondary SELV circuit.)

The point is that the test does not 
necessarily test what can occur within the
transformer, yet will pass the transformer
screen/shield construction.

Nevertheless, when the basic insulation fault 
occurs, the hole in the screen/shield may very 
well end the event safely.


Best regards,
Rich





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Re: CE without LVD?

2003-06-27 Thread Rich Nute





Hi David:


   It is being suggested that this product does not need safety testing and
   does not need to include the reference to EN 60950 and the LVD in the CE
   DoC, since it is SELV circuits only.  

The LVD applies to products with voltage ratings
between 50 and 1000 V ac and between 75 and 1500
V dc.

SELV does not exceed 30 V ac and 60 V dc.

Therefore, the LVD does not apply to a product
that operates from a SELV source of supply.  (We 
may be able to say that the LVD does not apply 
to a Class III product.)

However, it is appropriate to indicate in the DoC
that the LVD does not apply to the product because
the product voltage is below the lower limits of
the LVD.  

HOWEVER... EN 60950 applies to products powered
from a SELV source of supply.  The electric shock
requirements do not apply to such products, but
the other EN 60950 requirements do apply to such
products.  These other requirements include the 
so-called energy hazard requirements, mechanical 
requirements, and fire requirements.

So, the product does indeed require safety testing,
but not with respect to the LVD.  The DoC should 
indicate compliance with EN 60950.  

Pragmatically, since you must test for compliance 
to EN 60950 for these other requirements, it is 
just as easy to indicate compliance to the LVD via 
EN 60950 and thereby avoid any future argument 
whether the LVD applies or not.

Most of our inkjet printer products are powered
by an external SELV source of supply.  We test
to EN 60950 and declare compliance with the LVD.


Best regards,
Rich


 


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Re: PCB marked for UL 94V-0

2003-06-19 Thread Rich Nute




Hi Doug:


   The question is, how do I independently validate the material used, since a
   vendor could theoretically choose whatever they want and stamp it as V-0?

I interpret your question as to how to determine
whether or not a PCB is counterfeit or not.

A UL-certified PCB would have the following markings:

PCB manufacturer's indentification;
manufacturer's grade designation;
UR mark;
flammability rating, e.g., V-0.

So, it is not just a matter of the V-0 mark; all four
marks must be included on the board.

I suppose a vendor could counterfeit all four marks.

If I had a suspect PCB, I would first confirm the PCB
manufacturer and grade designation as being in the UL
Yellow Book.  If they are not in the Yellow Book,
then that confirms that the PCB is counterfeit.

If the marks are confirmed by the Yellow Book, then
the problem of determining a counterfeit is much more
difficult.

Unfortunately, testing the board to V-0 requirements
will not tell you if the board is V-0.  The problem
is that the copper traces provide effective heat-sinking
for the board material such that even an HB material
may pass the V-0 test!  (I've actually tested an HB
board where the HB material did not extinguish in 10
seconds or 30 seconds, but extinguished in less than
60 seconds!)

The only way to confirm V-0 is to test a board with no
copper.  This means you must peel off the copper from
a 1/2-inch by 5-inch section, and then test the section
per UL 94.  (You must also remove the solder resist.)

You can't remove the copper and solder resist by 
chemical means as this may change the properties of 
the board material, and you would not be able to 
confirm the flammability rating.

In my experience, I've never had occasion to suspect
a PCB as being counterfeit.  We've never bought a
board from a non-UL vendor.  While I suppose there
are non-UL vendors, I suspect there are very few.

Good luck!


Best regards,
Rich



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Re: Bad Fuse vs. Good Fuse

2003-05-27 Thread Rich Nute




Hi Dan:


Thank you for giving us straight answers and helping us
to overcome the conventional wisdom about fuses.

Several years ago, I put together an article addressing
fuses, their operation, and how to select the fuse rating.
See:

http://www.ewh.ieee.org/soc/emcs/pstc/psn/

Then, download file 90v03n3.pdf.

Clearly, this is out of date, but the principles I believe
are still valid.


Best regards,
Rich





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Re: Safety testing after equipment repair

2003-05-23 Thread Rich Nute




Hi Richard:


   is the below information true
   for both the AC and DC hipot methods?
   Some companies have contractors,subcontractors,
   incoming and final hipot...
   so it does and can occur at least 4 times,
   before its shipped to a customer.

The theory says that the onset of the breakdown
process starts with partial discharge in voids
within solid insulation.  

Partial discharges occur more rapidly with change
of voltage.  Therefore dc voltages have a lower
deteriorating effect than ac voltages.   I have
a colleague who, for this reason, insists on dc 
voltage for production-line tests.


Best regards,
Rich






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Re: Safety testing after equipment repair

2003-05-23 Thread Rich Nute





Hi John:


   There is a justification for a high-current test **where it won't cause
   any new damage**. The justification is that it will find bad joints in
   the PEC path, and stranded PEC and bond wires that have only one or two
   strands still intact.

The high-current test will NOT find bad joints.

The high-current test WILL find bond wires that
have only 1 or 2 strands, and marginally for 3
strands.  Finding strand damage is a function of
the heat sinking provided to the remaining 
strands.  

See:

http://www.ewh.ieee.org/soc/emcs/pstc/psn/

Download:

97v10n1.pdf
97v10n2.pdf

These describe the experiments I performed on 
both strands and joints.


Best regards,
Rich





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Re: Safety testing after equipment repair

2003-05-23 Thread Rich Nute




Hi John:


   I don't think you can draw universal conclusions from just one
   experiment. In addition, the rate of increase of voltage is limited in
   the test procedures. In your experiment, there was only one increase of
   voltage, whereas in repeated testing, there are many. At best, we don't
   know if that matters or not.

My test involved several different units from different
manufacturers connected in parallel.

The applied voltage was 60 Hz, so there was continuous
change of voltage, which is the worst-case for inducing
dielectric breakdown (compared to dc or an impulse).

If you do a web search, you will find that the numbers
I mentioned are in line with those published in web
articles and research.  For example, see:

http://www.quin-t.com/pdfs/cequinvaramid.pdf
http://www.wmea.net/partial_discharge_theory.htm
http://literature.agilent.com/litweb/pdf/5965-5977E.pdf

This last web site has curves showing wear-out curves 
for optocoupler insulation, both steady-state and 
impulse.  These curves correspond to my findings from
my tests (which were power supplies for IT equipment).  

I stand by my statements.


Best regards,
Rich






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Re: Safety testing after equipment repair

2003-05-22 Thread Rich Nute




Hi John:


   My last (3) employers have required all repaired or modified units to
be 
   hi-potted. If a unit has been repaired, then the cover was removed,
and 
   the unit is no longer controlled by the oroginal production hi-pot.
   
   
   I think this is too stringent. Repeated hi-pot tests must be
   *minimised*, because of the possibility of progressive degradation of
   insulation.

Yes, indeed, repeated hi-pot tests must be minimized.

However, significant degradation of modern insulations 
at these low voltages and durations is doubtful for the  
lifetime of the equipment.

Some years ago, I undertook a test to determine when
an insulation would fail if subjected to a continuous
hi-pot voltage.  I connected several units to the hi-pot
voltage for 8 hours/day.  The units started failing
after about 10 days.  That would be about 48,000 minutes.

So, we can say that we should probably not exceed 1/1000th
of 48,000 minutes, 48 minutes, of hi-pot test time for
the equipment lifetime.  That would be 48 1-minute hi-pot
tests.  I don't believe any equipment would be so tested.

Now, the transients are only 50 microseconds.  1.2 million 
transients would comprise one minute of degradation.  As
I recall, an industrial site would incur 5-10 such 
transients per day.  That means, about 120,000 days for
an accumulation of 1 minute of overvoltage.  That's over
300 years.

While repeated hi-pot tests must be minimized, the 
degradation due to repeated hi-pot tests is not likely
to have an effect for the lifetime of the equipment.


Best regards,
Rich


  


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Re: Safety testing after equipment repair

2003-05-22 Thread Rich Nute




Hi Gregg and Barry:


   Australia has an actual standard which lists the tests and procedures for
   the regular testing of equipment in use, and equipment that has been

   So has the UK. it was called (something like) The Electricity at Work
   Act generally a good thing put a dangerously and poorly implemented
   concept that allowed untrained unprofessionals to destroy a huge amount of
   IT equipment and charge the customer for it. 

   As a result we had several thousand monitors damaged by 25 Amps being
passed
   between the RGB Coax- grounds and PEG 

Another anecdote (read horror story) from the UK 
requirement for periodic safety testing...  

We had the unfortunate experience of the same UK 
requirement for periodic testing of Class III 
equipment for 25 amps from accessible conductive 
parts.  This test destroyed a run on the circuit 
board, which was a failure of the 25-amp test, 
which resulted in destruction of the unit!  The
customer demanded replacement of the units because
they failed the test!  He did not realize that the
test itself was causing the failure, nor that the
test was causing destroying the unit.


Best regards,
Rich





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Re: Glow Wire test vs. UL94 - flammability rating

2003-05-19 Thread Rich Nute




Hi Ilan:


   I was looking for a viable comparison between glow wire and the UL94
   flammability rating. The point of this little comparison is to bypass the
   glow wire test for materials, which are properly rated for UL94.

There is no comparison between the glow-wire test and 
the flame test.

The glow-wire test is an attempt to ignite the material
from a non-flame source.  I would guess that ignition 
of a material largely depends on the type of flame-
retardant additive, i.e., whether or not it operates in
the gas phase or some other mechanism.

The UL 94 test is a measurement of the burning time 
and the glowing time after flame ignition of the 
material. In this test, all materials ignite; they 
differ in the duration of burning after ignition. 


Best regards,
Rich





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Re: reinforced insulation - EN60950

2003-05-08 Thread Rich Nute



Hi Alexandru:


   1. Is the combination of Basic Insulation + FuseTransorb(15V) equivalent
to
   Reinforced Insulation?

No.

The scheme of protection against electric shock relies on
passive devices, not active devices.

As a general rule, active devices, e.g., transorb, are not 
allowed as equivalent to one element of a two-safeguard 
scheme, i.e., basic insulation and supplementary insulation.

For example, a GFCI/RCCB/ELCB could not be used as a 
substitute for supplementary insulation because it is an
active device.

Active schemes are permitted where additional enviromental
conditions may exist that could bypass either or both Basic 
Insulation and Supplementary Insulation (or Reinforced 
Insulation).  For example, GFCI/RCCB/ELCB is required for 
environments might be wet, where that wetness could bypass
the insulation.

Another general rule is that deliberate operation of a fuse
is not permitted.  (I do not have the rationale for this
rule.)

(Your characterization of Basic Insulation + Fuse  Transorb
as equivalent to Reinforced Insulation is incorrect.  
Reinforced Insulation is defined as a single, robust insulation 
equivalent to Double Insulation.  The fact that your scheme
includes Basic Insulation as an element means that the system
cannot be Reinforced Insulation.  A better characterization 
would be equivalent to Double Insulation.)

   2. Does the transorb have to comply with a specific EN safety standard
(like
   one applicable to Y caps)?

Yes, if one exists.

In the situation you describe, the transorb must be able to
dissipate the full mains voltage and current, where the 
current is the circuit prospective current, for the maximum
duration of the fuse, and still be operative for the next
such event.  

Additionally, the transorb would need to dissipate the mains
current at a current just below the fuse operating point, and 
do so indefinitely.  

And, there would be additional requirements.


Best regards,
Rich







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Listserver delays -- Re: reinforced insulation - EN60950

2003-05-08 Thread Rich Nute





   Strange behavior of the list-server. Although I got some out-of-office
   replies, neither I or my fellows in the office (members of the list) have
   received the message posted 24 h ago. I'll try again...

We are still experiencing delivery problems from
the listserver.  The IEEE gurus are at work trying
to solve the problem.  We thought it had been 
solved last week, but we're still experiencing
difficulties.

Basically, the difficulties show up as very late
delivery (and occasional duplicate delivery) to the 
subscribers near the end of the list (which includes
me).  Very late can mean DAYS late.

Normal time for delivery to the full subscriber list
is 3-4 hours.  Messages are sent in sequence to the
subscriber address list, where long-time subscribers
near the head of the list get their messages first,
and so forth through the address list.

At the moment, it appears that subscribers near the
head of the list have normal service.  However,
subscribers near the end of the list (~700 and above,
which would be those who subscribed in the past year
or so) are experiencing significant delays, more than 
24 hours.

If the subscribers near the head of the list set their
mailer with an Out Of Office message, then that message
is sent immediately to the person posting the message.
For posters near the end of the list, the OOO message 
will be received BEFORE the listserver message.  (Indeed, 
this is the case even when the listserver is operating 
normally.)

Please bear with us while we solve the problem.

If you have further questions or comments, please send
them directly to me or any of the administrators at 
the bottom of this message.


Best regards,
Rich


Richard Nute
IEEE emc-pstc Listserver Administrator
ri...@ieee.org








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Re: DERIVATION OF CREEPAGE AND CLEARANCES

2003-04-28 Thread Rich Nute




Hi Gordon:


   Does anyone know from where the values for creepage and clearances given in
   EN61010-1 (safety requirements for electrical equipment for measurement,
   control and laboratory use - part 1 general requirements) are derived i.e.
   are there other standards below 61010 in this respect?

From my review of an early version of IEC
61010, the creepage and clearance values 
in that early version were derived from IEC 
664.

Why are you asking?


Best regards,
Rich




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Re: Symbols vs. text - was EN61010-1, Symbol 14 - validation

2003-04-25 Thread Rich Nute




Hi Pete:


   This usually means developing a focus group and getting them to pick it out
   of a group of symbols when asked to identify the symbol for 'XXX'.  

I take this to mean that the group is given the
definition and then asked to identify the symbol
that matches the definition.

Isn't this backwards?

Shouldn't a symbol be validated by showing the group
the symbol and then asking for the meaning?


Best regards,
Rich







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Re: Symbols vs. text - was EN61010-1, Symbol 14

2003-04-19 Thread Rich Nute




Hi Richard:


Products should be designed so that no safety symbols/words are required
   (at least for the user/operator).  

   A very laudable viewpoint and one that is easily achievable in the examples
   you provided.  However, with certain products there has to be a residual
   risk or the product simply will not function.  Show me an electric chainsaw
   that has no residual risk and I'll show you a piece of worthless junk.  

I don't recall my gas chainsaw as having any safety
symbols on it.

The example of a chainsaw necessarily invokes, under
the HBSE scheme of the safety world, behavioral 
safety.

Behavioral safety is when the safety of both you and
others is dependent on your behavior.  The prime
example is that of driving a car on a public road.

Behavioral safety necessarily assumes training in 
the equipment operation, including safety operation.

Our discussions are directed towards equipment 
safety, especially in regard of insidious hazardous
energy sources.  This topic is very much different
than safety of obvious hazardous energy sources.

Symbols are mostly used to provide information 
about insidious hazards rather than obvious hazards.


Best regards,
Rich


ps:  I assume your reference to residual risk 
 is the same as defined in ISO/IEC 51.  If you
 are interested, I have a comparison of this
 document to HBSE which I would be happy to
 send to you.




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Re: Symbols vs. text - was EN61010-1, Symbol 14

2003-04-18 Thread Rich Nute




Hi Richard:


   You said We in the product safety industry must be very careful that we
use
   symbols in strict accordance with their definitions.  No issue with you
   there.  However, the paper states that some of these misuses were
   perpetrated by people not even connected with electrical engineering, let
   alone safety.  

Indeed.

We need to keep such people from learning about
our safety symbols (except when we use them in 
the proper venue and context).  :-)

   This brings me to another of your statements The fact of misuse of symbols
   dilutes the meaning of the symbol.  The more the misuse, the less valuable
   the symbol is for safety purposes.  Perhaps this is true, let's assume it
   is for the moment.  What then are the options available to us?  Either we
   have to find a way of policing the use safety symbols or we have to face
the
   possibility that every symbol described in IEC 60417 could become unusable
   due to misuse. Any suggestions on how to police (internationally, of
course)
   the incorrect use of IEC and ISO symbols?

We need to first make sure our house is in order.

First, do we have clear, unambiguous definitions
for our safety symbols?  Based on the very short
definitions in 417, I think not.  I believe we
need much more work on the definitions.

Second, we need to make sure we only use the 
symbols in accordance with the definition.  We
can police ourselves through our traditional
third-party safety certification of products.

   So what do we do as regards written words?  We look at the context in which
   the word is used.  If I were to pronounce that an object is cool then the
   chances are that I would mean that it is below room temperature - but if my
   daughter were to pronounce an object cool then the chances are that it
   would be the latest 'in thing'. Confusing? In theory maybe, in practice not
   really.   Of course, the standards for word definitions (which, for the
sake
   of simplicity, I'll call dictionaries) do describe multiple common uses of
   individual words (including examples of their contextual usage, if they're
   any good). 

The preceding is a very good statement of the
problem of multiple definitions for both words 
and symbols.

Let's back up a step and ask the purpose of the
symbol (or even the set of words).  

I submit that the purpose is to invoke an action 
on the part of the reader.  If the symbol/words
is in regard of safety, then I submit that the
action invoked is because of lack of a suitable
safeguard.

Products should be designed so that no safety 
symbols/words are required (at least for the
user/operator).  

If you look at your monitor, keyboard, and
computer, you probably will see no symbols or
words relating to safety.  So, products CAN be
designed without the need for safety symbols.

You ask So what do we do as regards written 
words?  My response is design the product so
that no words or symbols are needed insofar as
safety is concerned.


Best regards,
Rich








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Re: EN61010-1, Symbol 14

2003-04-17 Thread Rich Nute




Hi Richard:


   As you say, this web site provides a discussion on the exclamation symbol.
   However, the discussion is slanted in one direction that not everyone in
the
   safety fraternity would necessarily subscribe to.  For instance, I have
seen
   the 'high voltage flash' sign used as a symbol in an internet cafe' - among
   other misuses.  I'm sure that others have examples of symbols defined in
IEC
   60417 being misused: does this mean that they are no longer usable for
   safety purposes?

The fact of misuse of symbols dilutes the meaning
of the symbol.  The more the misuse, the less 
valuable the symbol is for safety purposes.

Multiple uses (or misuses) implies multiple meanings.
Multiple meanings create confusion in the mind of the 
beholder.  

To quote the paper:

The power of the safety alert symbol to highlight
a safety concern is diluted when the symbol is 
used for a myriad of lesser tasks.  Each non-safety
appearance of the symbol produces an anti-teaching
effect.

We in the product safety industry must be very careful
that we use symbols in strict accordance with their 
definitions.  

   Perhaps you were not intending to endorse the viewpoint expressed?  Please
   confirm.

My comment was:

   For a history and discussion of this symbol, see:

This was nothing more than a reference.  I feel the
reference provides some interesting and useful 
information in regard of the symbol.  I would hope
that my statement did not imply endorsement of the
proposal presented in the document.

I feel the article provides some reasonable ideas for
general understanding of symbols along with specific
criticisms of the safety alert symbol.

I agree with some of the conclusions, but not all.

Conclusion 1:  Agree.
Conclusion 2:  Neutral, because the symbol is arbitrary.
Conclusion 3:  Not applicable; applies to lockout tags.
Conclusion 4:  Agree with first sentence; disagree with
   second sentence. 
Conclusion 5:  Emphatically agree.
Conslusion 6:  Agree.
Conclusion 7:  Neutral, because this is a proposal.
Conclusion 8:  Not applicable to endorsement.

I do not endorse the proposed international safety 
alert symbol presented in the paper.  I would guess
that few or none have endorsed the proposal as it is
2-1/2 years since publication of the paper and I have
seen no movement for adoption.

The characters (letters) that comprise this message 
are symbols.  We arrange these symbols into words.  
Each word has a definition; some words have more than 
one definition.  The more definitions a word has, the 
more chance for confusion as to which definition is 
applicable in a specific use.  Indeed, the definition 
of words is taken only in the context of a sentence 
(a group of words) or even a paragraph (a group of 
sentences).  Without a definition and a usage, a word 
is simply a group of letters.  (Stare at one of these
words for a few moments and you'll see what I mean.)

(Actually, letters and words represent sounds that we
utter.  Misspelling of words without loss of the 
sound does not lose the meaning of the words.  There
is a famous poem about a pea sea spell-checker that 
demonstrates this concept.  A symbol does not 
represent a sound that we utter; therefore, a symbol
is highly subject to misunderstanding.)

So, too, for safety and other non-word symbols.  Each
symbol has a definition.  As with words, many of us
simply don't look up the definition before we use the
symbol (or word).  Consequently, symbols are often
misused.  The more the misuse, the less useful the 
symbol (or word).

Symbols usually don't represent a single word, but
rather a phrase or even a complete sentence.  Abstract
and arbitrary symbols simply don't/can't have obvious 
definitions.  For this reason, we in the safety 
industry must be very careful to only use safety 
symbols in strict accordance with their definition.

A personal note:  Having lived in Spain for almost
two years, my wife and I had appliances with nothing
but symbols on them.  Not having grown up with these
symbols as would a local person, we found ourselves
quite confused by many of the symbols on our washing
machine, dryer, dishwasher, TV, and stereo.

Symbols are NOT a panacea for non-language conveyance 
of information.  Nor do the comprise an international 
language.


Best regards,
Rich






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Re: EN61010-1, Symbol 14

2003-04-14 Thread Rich Nute





For a history and discussion of this symbol, see:

http://www.triodyne.com/SAFETY~1/sb_v17n2.pdf


Best regards,
Rich






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Re: Non-Compliant Products

2003-04-01 Thread Rich Nute




Hi Enci:


   Only this morning have I just tested a competitive product from a 
   manufacturer in Germany,  which failed miserably (+40dB) on conducted 
   emissions testing and earth leakage, to be fair only 2mA, but the standard 
   clearly states 1mA!.

What standard specifies 1 mA?

The irony is that leakage current is largely due to
Y capacitors in the EMC filter.  Higher leakage 
current suggests higher value Y capacitors.  Higher
value Y capacitors implies lower conducted emissions.


Best regards,
Rich


ps:  IEC 60950 is the applicable standard for IT 
 equipment.

 The leakage current limit values in IEC 60950 
 are:

 0.25 mA for parts and circuits that are 
 not connected to protective earth, and 

 3.5 mA (0.75 mA for handheld equipment) for 
 parts and circuits that are connected to 
 protective earth.





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Re: Non-Compliant Products

2003-04-01 Thread Rich Nute




Hi Enci:


   How about as a consumer, buying a PC, then 6 months later (with no 
   modifications) finds it is non-compliant (highly likeyl!!).. Can the 
   consumer return it/demand correction/!?!?

The consumer can always attempt to return a 
product or demand correction of a non-compliant
product.

The real question is whether the store or the
manufacturer will agree to refund or correct
the product.


Best regards,
Rich





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Administrative message: allegations of non-compliance

2003-03-31 Thread Rich Nute




The recent string with the subject OK, what's going on?
alleges that a named manufacturer's product does not
comply with a requirement.

We feel that, in the case of a negative or derogatory
comment or allegation (in this case non-compliance), the 
manufacturer (or individual) should NOT be named.

We take this from the good manners adage, If you can't 
say anything nice, don't say anything at all.

Similarly, we feel that our subscribers should not
publicly announce (read threaten) in this forum that
they intend to turn in non-compliance to regulatory 
authorities.  Rather, we suggest that any alleged 
non-compliance matters should first be brought to the 
attention of the manufacturer -- privately.  

We're all friends in this group.  We help each other
with various technical problems.  Non-compliance is a
technical problem for which there are several solutions,
fix the product, fix the standard, or fix the measurement.  
In arriving at a solution, please don't denigrate a 
colleague or a manufacturer (or anyone else, for that 
matter!).

If you want to discuss this matter further, please do 
so off-line.


Best regards,
Richard Nute
Co-administrator, IEEE emc-pstc listserver.










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Re: product safety audit scenario

2003-02-18 Thread Rich Nute




Hi Gary:


Your comment triggers another comment:  Leadership.

Typically, we tend to let the inspector be the
leader for the duration of the inspection.

The host can be the leader.

The host can set the agenda (in advance, although
the inspector need not be notified).  First, is to
decide what products to be inspected.  Then, 
decide whether everything will be inspected, or 
just some individual items, i.e., what does the
inspector want to see (decided before going to the 
factory floor).

On the factory floor, the host can then find each
item and show it to the inspector.  Point-by-point
through the whole FUS document.

It works well.  Some inspectors may tend to feel
as though they are being railroaded, so you need 
to be sensitive to this.


Best regards,
Rich





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Re: Measuring Power Supply Output Current

2003-02-17 Thread Rich Nute




Hi Rick:


   On the surface it seemed like a simple exercise of putting a DC current
   meter in series with each of the outputs. Given that the current demand
   for each of these outputs is dynamic, corresponding with the processing
   activity, does it make sense to measure this output current with a True
   RMS meter? 

Since you said you wanted to baseline output power,
then you would want to use a true-rms meter.  

Power is a measure of the electric energy that could
be converted to thermal energy.  Consequently, you
must measure any ac component with a true-rms meter.

A true-rms meter will measure both dc and ac.

However, this may not give you what you want if the
dynamic periods of current change are longer than the
period of the meter measurement.  However, if you get
a constant current reading, then you are getting an
accurate measure.

   If this is the case, I would assume that the True RMS meter takes the
   measurement based on some type of a time weighted average or sample
   time. Do any of you have a feel for how this is calculated?

There are basically two kinds of true-rms meters.

The first kind essentially converts the energy to
thermal energy, and measures the temperature.

The second kind does an analog-to-digital conversion,
and then calculates, point-by-point, the rms value
of the waveform.

If you have access to an electronic instrument museum,
you can use any analog meter that has an iron-vane
meter movement.

RMS  =  Root of the Mean of the Squares of each 
increment of the waveform.

   How do manufacturers of these PC supplies address the maximum output
   current ratings for each voltage. Does this rating take into account
   PEAK demands for current (or over current)?

Most power supplies are rated according to the maximum
continuous load.  The ratings for multiple-output 
supplies is when all outputs are loaded to their 
maximum continuous load.  

(Typically, if any one output is loaded and all others 
are not loaded, then that one output can be quite a bit 
higher than its rating.  But, this is taken as a fault 
condition in the load.)

Peak ratings are specific to the power supply and its
application.  Essentially, the peak rating (and its
repetition) are determined by the output storage
capacitor, both discharge time and charge time.


Best regards,
Rich





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Re: product safety audit scenario

2003-02-17 Thread Rich Nute




Hi Alice:


   Scenario : Component A with rating mentioned in the UL's product report as
   90-135/180-265 Vac, however in the phyical unit is written as 115/230 V .
   Q1 : Is this a non conformity ? Should a VN be raised ?

Yes, this is a non-conformity.

In this case, the report should be revised to match 
the marking on the component.

Whether or not a VN is issued depends on the zeal
of the individual inspector.  

If a VN is issued, then you have a formal duty to 
request a revision to the report.

If a VN is issued, it should not include a production
hold.  If it does, then you should refuse to sign
the VN.  Instead, telephone or FAX your UL engineer
and request a waiver until the report is revised.

   Scenario : In the report, it mentioned component B carries many safety
   agency certification, however i the actual physical unit, it only containes
   one or two safety agency logos.
   Q3. Is this a non conformity ? Should a VN be raised ?

Maybe this is a non-conformity, and maybe it is
not.  Clearly, one mark is not many, as many
implies more than one.

If the report uses the word many, then the report
is wrong.  This is because the report should either
specify the cert marks required for this application,
or it should not mention the cert marks.  In any
case, the report should not force the inspector to
decide how many marks comprises many marks.

If a VN is issued, then you have a formal duty to 
request a revision to the report.

If a VN is issued, it should not include a production
hold.  If it does, then you should refuse to sign
the VN.  Instead, telephone or FAX your UL engineer
and request a waiver until the report is revised.

   Q4. When an IPI ( Initial product inspection ) is carried out, should the
   UL's product report been approved by the UL ?

Absolutely.  

A UL inspection, whether an IPI or a quarterly 
inspection, is basically a process of comparing
the product to the description in the UL report
describing the product.

Otherwise, there is no inspection as there is
no report to compare the product with.  An IPI
cannot be made to a non-UL product report.

If a discrepancy is found, the inspector is not 
technically qualified to decide whether or the 
report is wrong or the product is wrong.  The VN
formally initiates the process to correct one or the 
other.

   Q5. Should the report used during IPI is a detailed report with Sec general
   and condition of testing been included ?

At each inspection, whether IPI or quarterly, the
inspector is entitled to inspect to both Sec General
and to the Sec with the specific product.  

For an IPI, I would especially expect an inspection
to Sec General.  This is because this is UL's first
visit to your facility, and they will want to 
examine all aspects.

   Q6. Can anyone share with me the correct ways the product report/FUS
   procedure for a product should be written
   so that we are not caught up with it, particularly on the rating,model and
   safety agency certification requirement for the product ?

When the UL report arrives, you should conduct your
own inspection.  Go to the production-line, and 
compare the product to the report.  Identify all
discrepancies, and make the appropriate corrections
to either the product or the report.  

Then, using a marked-up copy of the report, send the
report to UL along with your request to make the 
indicated changes.

If you keep a calendar of UL inspections, you can 
generally predict the next inspection within a week.
A week or so before each UL inspection, you should
perform your own inspections, and make appropriate
corrections to either the report or the product.

On your UL inspection calendar, keep a chart of VN 
issues per inspection date.  Set a goal of 0 VNs.  
If you do pre-inspections, you can drive the VNs 
to 0.

By doing your own pre-inspections, you will get a
feel for problems in the written report.  Then you
can write reports that will not result in VNs.

Speaking from experience, this process works!

An inspection is a simple process of comparing the
product to the report.  Anyone can do this.  A VN 
can be issued for any discrepancy.  Do not sign a
VN that does not identify a report statement for
which the VN is being issued.  (Sometimes, this
will reveal secret, unpublished requirements!)  


Best regards,
Rich






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Re: North American Production-Line Tests; ANSI or Other

2003-02-13 Thread Rich Nute




Hi Peter:


 I am trying to find the rationale why production-line ratyhing tests
 in North America are usually done with a simple ohmmeter and without
 passing a current of say 25 A through the circuit.  There must be some
 rationale of doing it this way somewhere.

I can't answer that question.

But, I can provide you with data that says that
the production-line 25-amp test is no better than
a simple continuity test.

See:  http://www.ewh.ieee.org/soc/emcs/pstc/psn/

Then, view the following files:

97V10n1.pdf
97v10n2.pdf

In each document, turn to Technically Speaking.

For more than you ever wanted to know about grounding,
including the 0.1 ohm value, see:

http://www.ewh.ieee.org/soc/emcs/pstc/tech-spk.htm 

Then click on: 

Equipotentiality and Grounding (PDF 118K) 


Best regards,
Rich





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Re: North American Production-Line Tests; ANSI or Other

2003-02-13 Thread Rich Nute




Hi Peter:


 Anyone knows of ANSI or other North American production-line test
 procedures/requirements for electrical/electronic equipment?  Some UL
 and CSA standards specify the procedures for roduction-line tests, but
 what I am looking for is the source of these procedures/requirements.

I don't believe any North American standard specifies 
production-line tests.

For UL, production-line tests are specified in the 
front of each Volume of the UL Follow-Up Services 
(FUS) procedure.

For CSA, I believe production-line tests are specified 
in the product report.


Best regards,
Rich




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Defamation

2003-02-13 Thread Rich Nute





A message was posted that defamed another
subscriber.

That subscriber has been un-subscribed and
notified as to the reason.  


Richard Nute
Administrator, IEEE emc-pstc listserver






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Violation of IEEE emc-pstc advertising rule

2003-02-12 Thread Rich Nute





A message was posted by the EMC Compliance 
Management Group that was a blatant violation 
of our rules against advertising.

The subscriber has been un-subscribed and
notified as to the reason.  


Richard Nute
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Re: EN60950 protective conductor test (was Re: Circuit Breaker Tripping Dring Fault Tests)

2003-02-06 Thread Rich Nute




Hi Peter:


My comments were based on the proposed requirement to
test the PE path with the circuit prospective current
transient, e.g. 200 amps from a 10,000-amp source for 
the period of time required to operate the overcurrent 
device  -- say less than a second or so.

(The 200 amps is a function of the contact resistances 
and the wire resistances, independent of the fault; 
the duration is a function of the overcurrent device.
200 amps is a reasonable number for plug-and-socket
cord-connected products.)

In order to get this maximum current, the fault must
be near zero ohms for the duration of the current
transient.  

To achieve near-zero ohms, the fault must be a large-
area fault.  A small-area fault is likely to fuse
open due to the current density and resistance at the
contact.

(I had the unfortunate experience that such a test by
a cert house used a small-area contact at a point where
no basic insulation fault could occur; the PWB PE path
was destroyed.  We repeated the test at a large-area
contact where basic insulation could fault, and the
PWB PE path passed.)

   What if the over current device operates, the earthing path
   is compromised by the fault, but not destroyed?  

I believe this is the objective of the proposal -- to
test the PE path with the circuit prospective current.
I would expect the compliance criterion to be no damage 
to the PE path.

   What if the fault is of nonnear-zero impedance, the earthing
   path is damaged, but not opened, and resetting of the
   breaker does occur, but at some point the breaker holds due
   to the relatively high impedance?

This scenario moves from withstanding the circuit 
prospective current to withstanding the steady-state
current just below the operating point of the over-
current device.  

I suggest that this is the objective of the existing 
requirement to test at twice the overcurrent device
rating or 25 amps, whichever is less.

   a relatively complex earthing path, I have prepared a
   separate e-mail that includes some construction details and
   empirical data for a product in my lab.  To be sent soon.

I appreciate you sharing this data.


Best regards,
Rich






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Re: Unity power factor

2003-02-05 Thread Rich Nute





Hi Neil:


   All I get on visiting the site is 404 Page not found error on their 
   home page. Access to all other pages seems to be ok. Using their search 
   engine facility does not seem to find anything with respect to 
   application notes or harmonics. Anyone else have this problem?

Sorry about the bad reference.  Try:

http://www.fluke.com/ElectricalPower/El
ctrical_register.asp?AGID=3SID=103redir=/electricalpower/appnotes.asp

If this doesn't work, go to the home page:

http://www.fluke.com/

Then, just work your way through the site
until you find electrical power application
notes.  The title of the app note is:

In Tune with Power Harmonics.


Good luck and best regards,
Rich






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Re: EN60950 protective conductor test (was Re: Circuit Breaker Tripping Dring Fault Tests)

2003-02-05 Thread Rich Nute




Hi Peter:


   Not quite.  I^2·t will tell you the let through current of
   the copper trace, but will not necessarily tell you if the
   construction will be compliant.  The compliance criteria for
   this test include:
   
   * no damage to the trace (no lifting, probably no
   discoloration)
   * no damage to the PWB (no delamination, burning; I don't
   know if this includes burning off of solder mask)
   * before and after earthing impedance must comply with the
   0.1 Ohm maximum impedance
   * no change in earthing impedance greater than 10% of the
   before and after earthing impedance results

This test implies a near 0-ohm fault to the
PE, where the PE circuit includes a PE trace 
on the PWB.

If there is a zero-ohm fault, an over-current
device, somewhere, will operate.  (Indeed, this
is the function of the PE circuit!)  A zero-ohm
fault implies a large-area contact with a fair
amount of contact pressure for at least the 
period of time to operate the overcurrent device.

(A point-contact fault would blow a hole in the
copper trace due to very high current density
at the point of contact.)

Consequently, the product must be removed from
service and repaired before being returned to
service.

If the 0-ohm fault is on the PWB, then the PWB
will need to be replaced.  It is difficult to
imagine a fault of 0-ohm proportions that could
be repaired without replacing the PWB assembly.
Indeed, if the PWB PE circuit carries the high
transient current, it may very well be that the
supply conductors on the PWB may be blown off
the PWB.  So, I question whether the compliance 
criteria need be applied.

   There is also the much more variable solder in the earthing
   path.  While manufacturing techniques have come a long way
   in terms of consistency, the amount of solder in a joint and
   the quality of the joint itself can play a significant role.
   It should be expected that a lower melting point solder will
   perform less well than a higher melting point solder.
   Appropriate process controls will have a positive effect.

An ideal solder joint involves an amalgam at 
the joint with the conductors.  The properties
of the amalgam are typically greater than 
the property of either material alone.  As in
copper plumbing joints, an idea joint has very
little solder between the two components being
joined.

My guess would be that the current path will be
that of least resistance, which will minimize
the current through the solder around the joint.
So, I would doubt that the solder (of a good
joint) would be much affected by the current
pulse.


Best regards,
Rich





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Re: EN60950 protective conductor test (was Re: Circuit Breaker Tripping Dring Fault Tests)

2003-02-05 Thread Rich Nute




Hi Chris:


   It seems funny to me that most equipment has been historically made with
18AWG protective ground pigtail wires; and 25A ground fault tests have been
used for years.  
   
   Now that PC  traces are being used for protective ground; we want to test
with 200A or greater impulse currents?  I'm curious about what would happen to
your typical 18AWG line cord during this test.  I'm wondering if the line cord
would fuse open? 

The 18 AWG readily passes the circuit prospective
current test.  This is because the current is
transient, and is cut off before the wire in the 
cord can reach fusing temperature.

   One is at www.kepcopower.com/nomovax2.htm this is a nomograph of maximum
operating current, AWG and IR drop in the conductor.  The point A is
generally considered the point of maximum IR drop.  If you draw a line from
point A, through a wire gauge size; you'll get a max current.  Of course
this is steady state current; and the nomograph assumes a single wire.  Wire
bundles would be a worse case.  It's too bad that this chart doesn't contain
the fuse values for the wires as well (the  I squared * T values).

Fusing currents for wires are published in:

Reference Data for Radio Engineers
International Telephone and Telegraph Corporation
67 Broad Street
New York 4, New York

This reference says Courtesy of Automatic 
Electric Company, Chicago, Illinois.

The approximate fusing current for 18 AWG copper 
is 82.9 amperes.

The approximate fusing current of wires can be 
calculated from:

I  =  (K) * (d**3/2)

where d is the diameter of the wire, in inches
  K is a constant that depends on the metal

Here are some values for K:

copper:10,244
aluminum:   7,585
silver: 5,230
iron:   3,148
tin:1,642

The Standard Handbook for Electrical Engineers
by Fink and Beatty has some additional data,
including curves of current and time for each
AWG.  A couple of points for 18 AWG:

   0.1 second:~720 amps
   1.0 second:~220 amps
  10.0 second:~ 82 amps
   
   3.  The third problem is mechanical.  Once Earth ground brought to a pad
on the circuitboard; then there is still the issue of getting a good
mechanical mate to the chassis with a wide surface area.  If the connection is
made through a couple of teeth on a star washer; then there is a potential for
localized heating.   I'm just going to maximize surface contact area for this
one.  I'm also considering using multiple board to chassis connection
locations.  Every screw that connects the board to chassis is a potential
Earth ground connection.

The problem with mechanical connections to PWBs 
by means of screws is that the PWB base material 
is a plastic and is subject to cold-flow under 
compressive conditions.  In the long-term, the
connection can loosen.  

Not everyone pays attention to this, and, in 
practice, it is rarely a problem.

One way around this is to use a wire from the 
board to the chassis.


Best regards,
Rich






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Re: EN60950 protective conductor test

2003-02-05 Thread Rich Nute




Hi John:


   Is it not permitted to express a personal preference on this group? I
   *prefer, personally*, not to use printed board traces as parts of the
   PEC. I'm not suggesting that should be in IEC 60950 or any other
   standard.

Of course we express personal preferences in
this group!  Almost every message is a personal
preference.  :-)

The point of my message is to argue against your
personal preference as there is nothing inherently
wrong with PWB traces as part of the PE circuit.

Some SMPS use a grounded heat sink -- on the PWB 
-- for the switching transistors.  In this case, 
the electrical circuit path from the heat sink to
the earth terminal of the IEC 60320 connector is
a part of the PE circuit, and must be capable of
carrying the fault current.  Running a wire from 
the heat sink to the terminal is a manual job, 
and introduces two connections that are operator-
dependent whereas the PWB connections are not.

Another point... which I hesitate to mention...
is that, while Y2 capacitors require connection 
to a PE return, some test houses require a PE 
return for Y1 capacitors!

In my experience, PWB PE circuits are common, 
and most difficult to obviate.


Best regards,
Rich






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Re: EN60950 protective conductor test

2003-02-01 Thread Rich Nute
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Hi John:


   short-circuit conditions. The printed-board mounting versions of the IEC
   60320 appliance connector encourage the use of board traces to carry the
   PEC; something that I would not be happy about, in principle. 

Such construction cannot be sloughed off in such
an off-hand manner.  This is solo BOGSAT 
engineering, which cannot be condoned.

Rather, the scientific method must be applied so
as to reach a conclusion that has a foundation
supporting the conclusion.

1.  Statement of the problem.  

Board traces to a board-mounted IEC 60320 
applicance connector cannot withstand the
prospective short-circuit current.

2.  Hypothesis as to the cause of the problem.

The cross-sectional area of the connection 
from the board trace to the 60320 connector 
is insufficient to withstand the prospective
short-circuit current.

3.  Experiments designed to test the hypothesis.

Design a set of boards with different 
cross-sectional areas of the connection of
the board to the 60320 connector.  Apply the
test to each board.

4.  Predicted results of the experiments.

Where the cross-sectional area equals or
exceeds that of the supply conductors, the
connection will not fail.

5.  Observed results of the experiments.

TBD

6.  Conclusions of the experiments.

TBD

The real purpose of the scientific method is to 
make sure that Nature hasn't misled you into
thinking you know something you don't actually 
know.  -- Robert M. Persig, Zen and the Art of
Motorcycle Maintenance.


Best regards,
Rich






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Re: Unity Power Factor

2003-01-31 Thread Rich Nute




Hi John:


   Thank you for that and the rest of the information, which could prove to
   be very helpful indeed. I would like to use it in my continuing efforts
   to defuse the arguments between the former TC74 experts in TC108 and the
   SC77A/WG1 people. May I say that the information came from you
   (personally, of course, not from HP)?

Fluke has a good explanation of the deleterious
effects of harmonics.  See:

http://www.fluke.com/ElectricPower/elec.asp

Click on Application Notes.  This will take you
to a registration page which you must complete
before you can get to the App Note.

After registering, click on In tune with harmonics.

This App Note covers a number of effects of 
harmonic currents that I have not discussed.


Best regards,
Rich





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Re: Unity Power Factor

2003-01-31 Thread Rich Nute




Hi John:


   Yes, delta-wye distribution transformer overheating 
   does occur due to the circulation and dissipation of 
   the triplen harmonics in the primary (delta) winding.
   
   Thank you for that and the rest of the information, which could prove to
   be very helpful indeed. I would like to use it in my continuing efforts
   to defuse the arguments between the former TC74 experts in TC108 and the
   SC77A/WG1 people. May I say that the information came from you
   (personally, of course, not from HP)?

Actually, I learned this and other facts about harmonics
from my participation, some years ago, in the CBEMA 
(now ITIC) ESC-3 committee.  The minutes of those 
meetings (whereever they may be) would support my 
assertions.

My understanding of the European situation is that up to
600 homes could be on one distribution transformer, and 
that the power is distributed as three phases with one
neutral.  The cumulation of harmonics on such a system 
would indeed tend to flat-top the voltage waveform for 
those homes that are far from the transformer.  Also, 
the harmonics would tend to overheat the primary of the 
distribution transformer, the failure of which would 
cause a much larger outage than in North America.

Likewise, in Europe, within commercial and industrial 
sites, the distribution transformer is comparatively 
large, and supplies a very much greater load.  


Best regards,
Rich





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Re: single fault conditions

2003-01-31 Thread Rich Nute




Hi John:


   The Bad: some FETs fail very violently, and can actually be a fire hazard
   and/or shock hazard in open-frame switchers;
   
   Really? There doesn't seem to be enough combustible material to cause a
   fire hazard, and an open-frame switcher always has to be in some sort of
   outer enclosure, doesn't it? So it's not clear how a shock hazard could
   arise.

In the case of switching FETs, the power dissipated
in the FET resistance can raise the encapsulent 
material to ignition temperature in which case it
will burn until consumed or until the power to the
FET is cut off.  (While the encapsulent material is
flame-retardant, flame-retardant materials burn as
long as thermal energy is applied to the material.)

Depending on the specific construction, the flame
from the burning encapsulent material could ignite
nearby materials.  However, the standards do not 
allow non-flame-retardant material near mains 
circuits and, ipso facto, near switching FETs.

The thermal energy from an overheated switching FET 
may damage basic insulation -- such as the insulation
between the FET and its heat sink.  Heat sinks are
either connected to one side of the mains, or are
connected to ground.  If connected to ground, the
connection should meet the requirements for a
protective ground.

So, the failure of switching FETs could give rise
to both fire and shock, but should not do so if the
equipment construction is according to our various
safety standards.  


Best regards,
Rich




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Re: single fault conditions

2003-01-30 Thread Rich Nute




   While s-c and o-c at device terminals do not simulate true
   fault conditions within components, testing must be
   practical.  If we are to begin considering simulation of
   true fault conditions within components, there may be no end
   to the number of tests.

We can easily put bounds on the number of
fault-condition tests.

First, there are no fault-condition tests
for electric shock.  The requirements for
electric shock presume the failure of basic
insulation, so we do not need to fault
basic insulation.

Second, fire only occurs under fault 
conditions (a priori).  So, we need to 
introduce those faults likely to cause 
heating sufficient to raise a fuel material 
to ignition temperature.

Electrical heating occurs in a resistance.
So, the faults that should be introduced are
those that will produce maximum heating in a
specific resistance for a prolonged period 
of time.  

This premise requires identification of
resistances capable of dissipating enough
power for a long enough period of time for
ignition of nearby materials.

Once this is done, then the faults that are
considered are those that will maximize
current in the resistances.

This process narrows down the number of
fault tests to a very reasonable number.

(By the way, this process is no different
than that for fault testing x-radiation from 
crts -- only those faults which will maximize
the anode voltage are considered.)


Best regards,
Rich







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Re: Unity Power Factor

2003-01-30 Thread Rich Nute




Hi John:


   Aren't you in the USA? If so, you must have imagined the peak-
   flattening. I am assured by the US experts on SC77A/WG1 that this
   phenomenon is unknown in USA, and the only effect of IEC/EN 61000-3-2 is
   that it increases the prices of PCs dramatically and keeps US products
   out of Europe. To which my answer is 'McEnroe!' (YCNBS!)
   
   At least, they argued that way for about 10 years. The present US chums
   are far more sensible. Even so, 'peak flattening' rarely figures in
   their vocabulary.

As Ken Javor described, in the USA, voltage 
distortion is largely a local (privately-owned 
wiring) premises problem due to excessive 
series resistance between the load and the 
point where the utility connects to the local 
premises wiring.

Voltage distortion at the point where the utility
(public network) connects to the local premises 
wiring is rare.

As mentioned in another message, the effect of
non-linear loads (in the USA) on the utility 
(public) network is very low due to our use of 
many small distribution transformers as compared 
to the large distribution transformers used in 
Europe.  The effects of non-linear loads in the
USA are highly localized, and, in commercial
and industrial sites, tend to be owned by the
site owner.

Voltage distortion on utility (public) networks
in the USA tends to occur near sites of aluminum 
smelting and electric blast furnaces.


Best regards,
Rich





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Re: single fault conditions

2003-01-29 Thread Rich Nute




Hi Brian:


   The environment being considered is a switching power supply. The technique
   that safety agencies use to simulate a SFC on a power FET does not seem,
   IMHO, to simulate the actual failure mode of the device. To wit: when the
   mosfet fails short, it blows itself open; so the amount of current sucked
   out of mains, e.g., the PFC FET, would probably open the component after a
   few input cycles. But if I apply a direct mechanical short (source to
   drain), current is being forced to flow until the fuse blows, or until some
   series trace or component opens.

The shorting of a component does not test that
component.  Instead it tests the remainder of
the circuit for (safety?) weaknesses in the 
event of a short (or near-short) of that 
component.

I suppose the opening of a circuit does test 
for the component failing in the open condition.
But, the effect of the open-circuit is to test
the remainder of the circuit for (safety?)
weaknesses.

So, shorting or opening of a component does not
test the component but other parts of the 
circuit.

In general, the termination of fault tests 
should be not only repeatable, but should be
understood so that the parameters that make
the termination repeatable are under control.

The operation of a fuse is a good termination
of a fault test.

A cascaded fault of another component may not 
be a good termination of a fault test because 
the safe termination may depend on unknown
or uncontrolled component characteristics.  

   The Bad: some FETs fail very violently, and can actually be a fire hazard
   and/or shock hazard in open-frame switchers; but if the FET itself does not
   provide the short circuit, we will never know

Switchers generally drive the switching FETs 
with a pulse-width-modulated waveform.  One
way to introduce a fault that tests the FET is
to simulate a 100% duty cycle pulse by applying
a dc voltage of the same voltage as the PWM
signal.  This will turn on the FET continuously,
and you should get your spectacular failure.

   The Good: providing a continuous (mechanical) short will reveal if there
   are other components in the current path that could be cause the unit to
   fail in an unsafe mode. Although, according to QA records, these components
   have never failed, so it can be both demonstrated by design equations and
   empirical evidence that the SFC test does necessarily demonstrate anything
   relevant...

Uh, no... I don't think you want to base your
fault-condition safety on empirical data that
the fault will not occur.  

I have never seen the fault of basic insulation
in the field, but we nevertheless account for
the failure of basic insulation with either 
grounding or supplemental insulation.

There is nothing like a test.

   The Ugly: Safety testing results in design corrections that do not increase
   product safety.

I would argue this point.  I have not seen undue
design corrections due to a fault test.

   So would it be legitimate to over-drive the gate, forcing short circuit
   current to flow through the FET, but not to apply a mechanical short across
   the component? 

Yes!

But, unfortunately, some components do not lend
themselves for such testing.  Capacitors are a
good example -- almost impossible to induce a
fault.


Best regards,
Rich





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Re: Unity Power Factor

2003-01-29 Thread Rich Nute





Hi John:


   The only other problem that I know of is distribution
   transformer overheating.  But, I believe such 
   transformers are very much larger than 3 kVA, so 3 kVA
   of non-linear loads would have very little effect. 
   
   I mean *concentrations* of loads, individually below 3 kVA or so.
   Distribution transformer overheating is the sort of effect that I am
   interested in. Are these MV/LV transformers, 'pole-pig' types or larger.

Yes, delta-wye distribution transformer overheating 
does occur due to the circulation and dissipation of 
the triplen harmonics in the primary (delta) winding.

As for the type of transformer, it is the first three-
phase transformer upstream from a commercial or 
industrial load.  (In North America, these transformers
are relatively small compared to Euro practice.)  Such 
transformers are usually a part of the (larger) 
customer premises wiring and installation, and are not 
a part of the public utility distribution system.  So,
harmonics in commercial/industrial equipment do not
appear on the public network.

In North America, this overheating problem due to 
triplen harmonics has largely disappeared with the 
advent of the distribution transformer K-factor
rating that was developed especially for this problem.

By contrast, homes in North America a supplied with 
single-phase from a single-phase distribution 
transformer (which is connected across two legs of a
three-phase delta supply).  So, harmonics in home
equipment do not appear on the public network.  (Each
distribution transformer supplies a maximum of 8 homes,
each with 200-amp service.)

In addition to overheating neutrals, some manufacturers
of partitions (for office cubes -- cube sweet cube!) 
included three-phase wiring.  The neutral connection 
of partition-to-partition connectors tended to overheat
due to harmonics, and several fires were reported.  
These, too, were fixed (I believe by doubling the
neutral or the neutral connection).


Best regards,
Rich





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Re: Unity Power Factor

2003-01-29 Thread Rich Nute




Hi John:


   In the USA, this has largely been fixed by a change in
   the USA National Electrical Code.  
   
   There must be quite a number of installations that are not yet upgraded.

Where a problem existed, it was fixed by pulling
another neutral.

   Are there any other problems appearing in the field which can be
   reliably determined as due to concentrations of non-linear loads of less
   than 3 kVA or so?

Probably not.

The only other problem that I know of is distribution
transformer overheating.  But, I believe such 
transformers are very much larger than 3 kVA, so 3 kVA
of non-linear loads would have very little effect. 


Best regards,
Rich





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Re: Circuit Breaker Tripping Dring Fault Tests

2003-01-28 Thread Rich Nute




Hi Peter:


   For safety, it is not clear from the standards whether 
   the main branch circuit breaker tripping during fault 
   conditions is an acceptable result.
   
   I see no reason why this should not be acceptable. What 
   is your view? Some third party labs find it acceptable 
   and others do not.

Some products are provided with internal overcurrent
protection and some are not.  

Clearly, those that do not have internal overcurrent
protection rely on the branch circuit protection.

If a product has an internal overcurrent protective
device, and the fault is on the load side of that 
device, then the internal device should provide the
protection and not the branch circuit device.  
(Otherwise, the internal device provides no 
protection, and might as well be removed.)

If the fault is on the supply side of the internal
device, then clearly the internal device cannot 
provide protection, and the branch circuit must 
provide the protection.  

The real question is whether or not the product is
safe when the fault current is just below the
operating point of the branch circuit device.  
Examining this question requires an understanding
of the fault and whether its resistance can be high
enough to not trip the branch circuit yet not create
a hazardous condition (such as a fire).  If the 
fault resistance always is no more than 120/20 = 6 
ohms, then I would say that the branch circuit 
could be relied upon to provide protection against
the fault.

Note that in the USA, a 120-volt branch circuit can
be provided with either a 15-amp or a 20-amp
overcurrent device.  Therefore, the product must be
safe when the fault current is 20 amps, just below
the overcurrent device operating point.  That means
that the product must be capable of dissipating 
2400 watts without catching fire or destroying 
internal insulation that serves a safety purpose.


Best regards,
Rich






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Re: Unity Power Factor

2003-01-28 Thread Rich Nute




Hi John:


   No, this is not much of an issue for the U.S. (unless your facility
is 
   actually affecting the utility);
   
   ... or frying the neutral conductors with third-harmonic current.

In the USA, this has largely been fixed by a change in
the USA National Electrical Code.  

When the load is largely electronic (off-line rectifiers)
the Code now requires a larger neutral conductor in three-
phase distributions.

Many constructions, while supplied from a three-phase source,
are wired as single-phase.  So, in this case, the neutral
only carries the current of one phase, and we don't fry
the neutral.


Best regards,
Rich





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Listserver Administrative Notice

2003-01-24 Thread Rich Nute




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jurisdiction, overlap, and delegation in USA rules.

2003-01-21 Thread Rich Nute




Hi John:


   The electrical safety legislation seems to be a bit more complicated in
U.S.
   compared to EU.
   
   A very great deal more complicated, because the practical requirements
   are not centralized but delegated down though the local government
   chain, and in some cases jurisdictions overlap or are not clearly
   segregated.

I'm not at all sure what you mean by 

the practical requirements are not centralized

Furthermore, in the USA, requirements are NOT 

delegated down though the local government chain

Furthermore, there are NO cases where 

jurisdictions overlap or are not clearly segregated.

Depending on the State, building codes are set and enforced by
either the State, the County, or the City.  These are the
jurisdictions.  There is no jurisdictional overlap or lack 
of clear segregation (at least insofar as building codes are 
concerned).

Within the Building Code, there is a subset, the Electrical 
Code.

These Codes comprise a Standard for the construction of 
buildings, including the electrical construction of the 
of the building.  Electrical codes typically require the  
individual materials used in the electrical construction,
including appliances, to be certified for safety (Listed)
by safety labs specified in the local code.  There is no 
delegation down through local governments. 

The USA Federal government Department of Labor has a 
separate and independent (from building codes) set of 
safety rules for employees.  One of the rules addresses 
electrical safety in the workplace.  Included in these 
electrical safety rules is a rule specifying that the 
electrical equipment used by employees be Listed (by
a NRTL).  

A jurisidictional overlap may APPEAR to exist between
the electrical code and the DoL OSHA rule.  However, in
practice, both organizations have been very careful not
to tread in the other's jurisdiction.


Best regards,
Rich





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Re: NRTL in the U.S.

2003-01-15 Thread Rich Nute




Hi Gregg:


I argue with some of your statements.  :-)

   Dave's question - Does this apply to in-house test equipment?
   
   Hi Dave -  Good question (Please see attached). I'm sorry about the file
   size but I took it from the Department of Labor web site several years ago
   when this topic first came up. (It repeats about every 6 months if my
memory
   serves)

I believe Dave's question was in regard to compliance
to local electrical codes, not to OSHA requirements.

Local electrical codes (e.g., NEC) require all 
electrical equipment that comprises an electrical 
installation to be approved for the purpose.
This is taken to mean listed or otherwise certified
for safety.  Codes are enforced by local inspectors
and by licensed electricians who perform the 
installation.

Department of Labor (OSHA) regulations require that
the electrical equipment used by employees be 
certified for safety by an NRTL.  Regulations are
enforced by the employer as well as by periodically
by inspectors from OSHA.

While these two sets of rules are independent of 
each other, one solution satisfies both rules:
listing.

   However - the BEST and MOST RELEVANT people to ask are your Corporate
   Insurers.
   
   It would be little good meeting the local code to find that there is small
   print in your corporate liability insurance leaves you with personal
   liability for any failure - injury or death!!!

   Even if you can avoid NRTL testing then you need to protect yourself - NOT
   YOUR COMPANY - (people go to jail - companies don't).

As a general rule, employees cannot be held 
personally liable if they are doing work in 
accordance with direction from the employer.

But, today's focus on profits motivates many
insurers to creatively find a way to prevent
payment of claims or to recover the loss from
some other source.  However, recovering from
the likes of you and me would not come close
to covering the loss.  There are bigger fish
and deeper pockets.

   Try to think of 'compliance' not as PASS or  FAIL; but as a continuum from
   DEPLORABLE  through ACCEPTABLE  to the UNATTAINABLE.

These abstractions, DEPLORABLE, ACCEPTABLE, and
UNATTAINABLE, are difficult to use because they 
are not very measurable.  PASS and FAIL at least 
provide a line by which to discriminate between 
acceptable and unacceptable.

We, at HP and Agilent, use a three-block model 
to evaluate safety:  

   +-++-++-+
   |hazardous|| || |
   |energy   |---|safeguard|---|   body  |
   |source   || || |
   +-++-++-+

We say that, for every hazardous energy source,
there must be one or more safeguards interposed
between the source and the body.

The safeguard has a number of parameters that
must be controlled such that the safeguard
remains effective for the equipment lifetime.

If we do a thorough job, then we have a safe
product -- unless the safeguard is subjected
to influences greater than the design level.

This is a practical, powerful, and measurable 
model for safety.


Best regards,
Rich




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Re: NRTL in the U.S.

2003-01-15 Thread Rich Nute




Hi Gary:


   Rich Nute (I think) wrote and excellent article or e-mail on this not 
 too
long ago and should be in the archives. Its pretty concise and clear but goes
into some pretty good specifics and the state laws and how they very and you
will find it very helpful.

Unfortunately, the archives are not available at
this time due to our web site transition from 
Akiva to Community Zero.

We hope to have the archives available in another
month or so.


Best regards,
Rich






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Re: NRTL in the U.S.

2003-01-14 Thread Rich Nute




Hi Dave:


   Does this apply to in-house test equipment? That is, equipment that is
built
   in-house and remains on site? In the past I have designed in-house
equipment
   to meet the safety standards but did not send the equipment out for testing
   and certification.

Yes.

If you check with your local electrical code inspectors
(or, if you have one, your in-house electrician ), you 
will find that custom-built equipment used in your
factory or site must meet the electrical code, which 
means it must be certified for safety.

Many of the certification houses offer on-site 
investigations of such equipment.  UL has a standard
(I don't recall the number) for such equipment.  Upon
successful completion of the investigation, the cert
house will put a sticker on the equipment, and the 
electrical code inspector will accept the equipment.

(Such certification also protects your employer against 
violation of OSHA rules.)


Best regards,
Rich





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Re: NRTL in the U.S.

2003-01-14 Thread Rich Nute




Hi Joe:


   As has been discussed in previous threads, NRTL Listing is not a
   requirement to sell electronic products in the U.S.  However, there are
   cities, counties, etc. within the U.S. that do require NRTL Listing.
   These include Los Angeles and Chicago.  Does anyone have a comprehensive
   list of all the cities, counties or states that do require NRTL Listing.

The list would be very much shorter if the
list contained those cities or counties that
do NOT require safety certification.

(I would venture to say there are none.)

You could probably get such a list from UL
or CSA or MET or ETL other safety 
certification house that has applied for and 
been accepted in those jurisdictions.  Just 
ask for a list of states, counties, and cities 
where their mark is accepted.

Personally, I know of no city, county, or
state that does not require safety certification
(listing) of electrical products.

Your mention of cities, counties, and states 
implies the local electrical code requirements 
(usually the NEC).   

NRTL is a concept of the Occupational 
Safety and Health Adminstration (OSHA).  OSHA 
is a federal government entity that addresses 
workplace safety, not local electrical codes.  
NRTL certification of an electrical product
used in the workplace satisfies an employer's
requirement (under OSHA) to supply a safe 
electrical device for use by employees.

There is no connection between local electrical
codes and NRTL.  But, we know what you mean!
:-)  


Best regards,
Rich





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Re: Alternatives to Brominated Fire Retardants

2003-01-14 Thread Rich Nute




Hi Richard:


   Does anyone know of web sites or other sources that describe feasible
   alternatives to bominated fire retardants in plastics?

There are a number of alternatives to brominated
fire retardants:

Phosphorus
Mineral

Phosphorus is probably the most-used.

There are some other up-and-coming fire retardants,
one of which, I believe, is sand (or silicon).

You might try:

www.polymeradditives.com

to get an idea of the various fire retardant
additives and manufacturers.

Or, you can buy a good book on flame-retardants:

International Plastics Flammability Handbook
by Jurgen Troitzsch
Hanser Publishers
ISBN 3-446-15156-7 Carl Hanser Verlag, Munich
ISBN 0-19-520797-1 Oxford University Press, New York

Finally, check out:

www.albermarle.com/saytexbrochf.htm

This web site discusses some of the hazardous 
products of combustion from various brominated
fire retardants.  This web site may not be 
impartial.


Best regards,
Rich







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Re: strange symbols (to me anyway)

2003-01-03 Thread Rich Nute




Hi Gary:


As a result of searching for my copy of the 
indoor use only symbol, I discovered that
I have a reference to the standard where the
symbol is published:

DIN 30 600 Reg. No. 02808-3

If one of our subscribers has a copy of this
standard, perhaps he could verify the 
reference.  If possible, I'd like a copy of
the page that describes this symbol.  

(Or, we could post the copy to our new emc-
pstc web site for all to see.)  


Best regards,
Rich









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Re: strange symbols (to me anyway)

2003-01-03 Thread Rich Nute




Hi John:


   It is not an ISO or IEC symbol.  
   
   It is either in IEC60417 already or will be in the future.

It is not currently in IEC 60417.

(I have no visibility as to future
adoption of this symbol into IEC
60417.)

Since one of our members could not
decipher the symbol, I question the
value of the symbol to laymen and 
therefore its inclusion in IEC 60417.


Best regards,
Rich






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comment worth a further look

2003-01-02 Thread Rich Nute



Hi Luke:


   This won't work.  If you want to look at how badly online forums work,
look at the IEE website.

Unfortunately, this requires a membership and a
login.

I really would like to know more about the 
success of web-based forums.


Best regards,
Rich






The listserver WILL continue.

2003-01-02 Thread Rich Nute





Thank you for all the comments on the listserver-
based service versus the web-based service.

The IEEE listserver WILL continue.

I apologize for not being clear on this point.

We started with listserver service.  However, the 
listserver does not satisfy all of the needs of 
our subscribers.  So, we supplement the listserver 
with a web service.

Some of our supplemental needs:

1.  Archive of listserver messages, with a search
function.

2.  A means for providing papers that cannot be 
sent via the listserver due to size limitations.

3.  A means for announcing local chapter activities
without sending the notice worldwide.

4.  A means for selective messaging (to eliminate
non-pertinent messages from your inbox).

5.  A means for providing papers of both general
interest and highly-specialized interest.

6.  A means for reporting IEEE EMC Society and 
emerging Product Safety Society activity.

7.  A means for threaded discussions.

etc.

The ideal scheme would include all of this in a 
single integrated scheme.  As explained in my 
previous message, for the moment we do not have
this capability.

Both the listserver service and the web-based
service provide discussions.  

Therein lies the problem:  Two discussion groups,
with no connection between them.  

The listserver discussions are readily transmitted
over all forms of connections.

The web-based discussions are largely impractical 
for slow (telephone) connections.

We recognize this.

For the moment, we have two discussion services.
Your usage of each will influence how we will 
resolve the two discussions into one.  Or maybe,
separate, user-selectable discussions based on our 
broad topics of EMC, safety, telecom, wireless, etc.


I welcome your comments and suggestions!


Best regards,
Rich





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Re: Death of the listserver

2003-01-02 Thread Rich Nute




Hi Jim:


Thanks for your message.

   The EMC Laboratory that I work for (Acme Testing Company in Acme,
   Washington) has the quietest open-field Emissions Sites (OATS) within a
1000
   mile radius.  We planned it that way.  The village of Acme has a total
   population of under 100 people.  My home in Glacier, WA (five miles from
the
   Canadian border) has a population of 90.  Cable and telephone companies do
   not run underground cable for 90 people.  Cable or broadband Internet is a
   wetdream that will never happen here.  It's 56k ... or nothing.
   
   I find this daily interchange of EMC-related topics to be very important in
   my work.  I will miss it if the participation dwindles.

Our intent is to provide more and better service
to our subscribers.

A few years ago, we surveyed our listserver subscribers.
One big feedback item was that many subscribers did not
want to get all of the messages, but only those that
were in their line of interest.

Two years ago, the IEEE engaged Mindcruiser to help
them set up e-communities.  EMC-PSTC was invited to 
participate as we have nearly what the IEEE envisioned 
as an e-community.

Mindcruiser would support selective e-mail distribution 
of messages.  

Jim and I and the IEEE worked with Mindcruiser to set
up an e-community web site.  Jim and I insisted that
the Mindcruiser site support the listserver function.  
Mindcruiser developed a listserver support function
that worked, but we had a number of other problems 
with Mindcruiser as did the IEEE.

So, the IEEE discontinued their contract with Mindcruiser
and changed to Community Zero, who already had a 
functioning e-community web application.  Community Zero
met the IEEE needs, but does not and will not support 
a listserver function.  

Your feedback is important to us.  Clearly, the C-Zero
web-based e-community does not meet all of our subscriber
needs.

At the moment, we are looking at two, separate schemes.
One is web-based.  The other is listserver based.  The
web-based scheme can notify the listserver subscribers
of items posted on the web site.  But, it does not work
the other way around.

We won't sacrifice our function to meet the IEEE needs.
Whatever scheme the IEEE arrives at, it will not drive
us to satisfy the scheme versus satisfying our 
subscribers.


Best wishes for the New Year!
Rich








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   To: emcpost emc-p...@majordomo.ieee.org
   Cc: Harry Hodes hhho...@yahoo.com
   Subject: Death of the listserver
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   Dear Richard and Jim [co-administrators]:
   
   The EMC Laboratory that I work for (Acme Testing Company in Acme,
   Washington) has the quietest open-field Emissions Sites (OATS) within a
1000
   mile radius.  We planned it that way.  The village of Acme has a total
   population of under 100 people.  My home in Glacier, WA (five miles from
the
   Canadian border) has a population of 90.  Cable and telephone companies do
   not run underground cable for 90 people.  Cable or broadband Internet is a
   wetdream that will never happen here.  It's 56k ... or nothing.
   
   I find this daily interchange of EMC-related topics to be very important in
   my work.  I will miss it if the participation dwindles.
   
   Regards,
   
   

Re: Leakage current test conundrum

2002-12-05 Thread Rich Nute




Hi Charles:


   a) Does anyone one know the genesis
   of the requirement to lift the Neutral
   AND the Ground simultaneously 
   during a leakage current test??
   (I am referring to UL6500)

While I am not familiar with UL 6500 per se,
I believe I can comment on the lift of the
neutral.

In times past, non-polarized products used a 
single-pole power switch.  Since the products
were non-polarized, the single-pole power
switch could be in the neutral rather than in
the phase conductor.  When the switch is in 
the neutral and is open, the leakage current
essentially doubles compared to the value when
the switch is closed (assuming the switch is
ahead of the line filter).  (Draw the circuit
and you can readily see why the leakage current
doubles.) 

Certainly, leakage current should be measured
(and controlled) for both the ON and OFF
positions of a power switch, especially a
single-pole power switch.

   b) What human body model is appropriate
   for UL6500? Can I use the one in UL1950??

Since you are referencing UL standards, the
correct measuring circuit (i.e, human 
model) is the ANSI circuit (C39.5?).  

In practice, just use an ordinary ammeter.
This will give you a slightly (~5%) pessimistic
measurement.  So, unless you are very close to
the leakage current limit, you need not use the
humand body model for leakage current 
measurements.

For more details on both these questions, see
my article in the Product Safety Newsletter,
Volume 7, Number 1, January-February 1994.

You can download a pdf version of this PSN:

http://www.ewh.ieee.org/soc/emcs/pstc/psn/

The file name is:

94v07n1.pdf


Best regards,
Rich





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Methenamine timed burning tablet

2002-12-05 Thread Rich Nute





Some fire tests use a methenamine timed burning
tablet.

This tablet is specified in USA government
standards for furniture flammablity testing.  
(See 16 CFR Part 1630.4 or CPSC standard FF 1-70.)
It is also specified in ASTM D2859.  I have also 
seen it used to test fire enclosures
in Europe.

Until February of this year, Eli Lilly supplied
this tablet as Catalog No. 1588.  In February, 
2002, Eli Lilly discontinued the tablet.  
According to Eli Lilly, no other US manufacturer 
has picked up this tablet; they did not know if 
a Euro manufacturer was making the tablet.

I am looking for a source for this methenamine
tablet.  If you can provide some pointers, I would
appreciate it.


Thanks, and best regards from San Diego,
Rich








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Administrative message -- posting formats

2002-11-11 Thread Rich Nute




Regarding postings, here is a re-statement of our 
guidelines that were sent to you when you
subscribed:

1.  No attachments (because many of our subscribers
use dial-up modems for which message size 
determines the download time).  

If an attachment is appropriate or necessary to
your message, then 

a)  offer to e-mail it separately upon request, or 
b)  make it available on an FTP site, or 
c)  post it to a web site and provide the URL in
your message.

2.  Post in ASCII plain text.  Do not use RTF, HTML,
or similar formats.  Not all mail readers are
compatible with these formats, but all mail 
readers are compatible with ASCII plain text.

In most cases (especially Outlook), you can set 
your mailer to always use ASCII plain text for 
messages sent to emc-pstc.

Also, please don't write messages without 
carriage returns.  Some mailer readers can't 
handle long lines, so the line is truncated and 
part of the line disappears.  If you use CR 
(ENTER) at the end of each line, then each 
reader will see the same format as the one you
wrote.

3.  Please don't re-post the entire message string
when replying to a message.  

Instead, pick out the passages to which you want 
to respond, enter your response, and delete the 
other text.

This makes your point easier to understand, and
helps keep the message size down for our modem-
connected colleagues.  

Don't forget to delete the emc-pstc footer!  

:-)  

(Each posted message gets the footer attached; 
multiple footers provide no useful information,
and just make downloads longer.)

4.  If appropriate, when responding to a message, 
change the subject line to agree with the major 
point or content of your contribution.  You can
append was 'original subject' to your subject
if you want to reference the original subject.

This will help us when the subject matter strays
from the original.

5.  If you want to attach a signature,  please do
so in ASCII (for the same reason as posting in
ASCII), not the business card format that is 
gaining popularity.


Best regards,
Richard Nute
Administrator, emc-pstc listserver

Tel: +1-858-655-3329
FAX: +1-858-655-4374
e-mail:  ri...@ieee.org



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docopocoss

2002-11-05 Thread Rich Nute




docopocoss 

This word was unknown to me.  I checked an
American dictionary and could not find it.

Then, I called up the Google search engine
and entered the word, hoping to find an 
English dictionary.

Google immediately came back with the 
definition.


Rich




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Re: Value of Using Non-NRTL Engineering Firms?

2002-10-29 Thread Rich Nute




Hi Chris:


OSHA rules apply to employers.

OSHA electrical rules require employers (1) to 
use only electrical products that have been 
certified by an NRTL, or (2) in the case of 
custom products, to test the product in place.

If you sell a non-NRTL-certified custom product 
to an employer who is subject to OSHA rules, then 
that employer must test the product in place, and 
file a suitable record of the testing.  

Few employers choose the test-in-place alternative.

A listing by a non-NRTL is useless to an 
employer subject to OSHA rules.  He can't use it
for proof that the product meets OSHA rules.

At the employer's discretion, you may be able to
convince the employer (your customer) that your 
listing test report will provide a suitable 
record of testing to OSHA requirements.  

See OSHA rules, Sub-part S for complete treatment
on OSHA electrical rules.  See especially 1910.303(a) 
Approval and the respective definitions.

http://www.osha.gov/pls/oshaweb/owastand.display_standard_group?p_toc_level=1p_part_number=1910p_text_version=FALSE


   Statement: Non-NRTL laboratories can provide Listings and publish the 
 customers (thus Listing) however, based OSHA law, NEC requirements, 
 Retailer specification, and other MOU/MRA with Canada/EU, it would not seem 
 to be a significant accomplishment if not an NRTL.

Except for NEC, I would agree with this statement.


Best regards,
Rich





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