Hi Brian:
In 1998, I wrote a column, Technically Speaking,
in the Product Safety Newsletter that addresses
this topic. See attached.
(Since the listserver does not accept attachments,
subscribers should e-mail a request to me.)
Best regards,
Rich
From: Kunde, Brian
In the field of compliance, we are not looking so much for an accurate
measurement (where measurement uncertainty would be important), but rather to
determine if the equipment is under the limit. Most of the time, the equipment
should be comfortably under the limit so that uncertainty of
Hi Brian:
It sounds to me as though you have an “impedance-protected” transformer. A
common example in the USA is a doorbell transformer. The output can be shorted
all day, and the transformer will not overheat (exceed the insulation
temperature ratings). The transformer cannot
> Can AC brushless motors (in this case 230V~ 3-phase
> 3hp motors) that are rated "60HZ" be used in products
> going to countries that have 50HZ power?
Ask the motor manufacturer.
In addition to running slower, the motor probably does not have enough iron to
produce enough power, and will
52-1201
<mailto:p.perk...@ieee.org> p.perk...@ieee.org
From: Richard Nute [mailto:ri...@ieee.org]
Sent: Wednesday, September 21, 2016 6:57 PM
To: 'Pete Perkins' <peperkin...@cs.com <mailto:peperkin...@cs.com> >;
EMC-PSTC@LISTSERV.IEEE.ORG <mailto:EMC-PSTC@LISTSERV.I
Hi Pete:
Are the non-copyrighted papers (such as the UL “Bulletins of Research”) in the
TC64/WG4 library available for public distribution?
Rich
From: Pete Perkins [mailto:0061f3f32d0c-dmarc-requ...@ieee.org]
Sent: Wednesday, September 21, 2016 2:29 PM
To:
Hi Doug:
Thanks! Any other Bulletins of Research sources? Any topic.
Rich
From: Douglas Nix [mailto:d...@mac.com]
Sent: Wednesday, September 21, 2016 12:32 PM
To: Rich Nute
Cc: IEEE EMC PSTC
Subject: Re: [PSES] ELECTRIC SHOCK AS
I would seriously consider pointing out to your customer that their specified
supply voltage is not a common one
I suspect your customer already knows this. The issue is determining that the
product is safe, given that the mains ratings exceed those in many safety
standards. While
Underwriters Laboratories did basic research in
the field of safety and published the results of
that research in a series of "Bulletins of
Research." At least 58 bulletins were published
relating to fire, explosion, and electric shock.
One of those Bulletins, "Electric Shock as it
Pertains to
I was wondering if anyone was aware of any guidance documents that provided
acceptable levels of uncertainty when conducting various tests.
I didn’t know what “uncertainty” is, so I did a Google search and found this
reference:
Hi Scott:
Thank you for the reference. The one from Texas Tech was quite enlightening.
Rich
-
This message is from the IEEE Product Safety Engineering Society emc-pstc
discussion list. To post a message to the
I have already voted no for the amendment.
The proposed amendment and rebuttals are:
http://www.ieee.org/about/corporate/election/amend
ment.pdf
The rebuttals are worth reading. They convinced
me to vote no.
Best regards,
Richard Nute
Life Fellow, PSES IEEE
Bend, Oregon
> 'Live versus recorded' demos (with good results)
date way
> back to the early
> 1950s, first in USA and soon after in Britain.
Yes. In the '50's, I attended such a demo by
Ampex and the San Francisco Symphony at the SF War
Memorial Opera House. I was on the main floor
about 2/3 back from the
If you put a carefully-chosen fuse in series with a loudspeaker, you can
measure intermodulation distortion in the voice-coil current due to the element
changing its resistance with temperature.
What would be the parameters of a fuse that would minimize the element changing
its
Link doesn't work for me. I'm devastated. (;-)
Try:
http://www.synergisticresearch.com/
and scroll down to “Synergistic Research Quantum Fuses.”
Enjoy the other products such as power cords that make a difference in the
sound you can hear!
(The specs don’t indicate whether the
The “proper” fuse can make a difference in audio quality (sarcasm). See the
audio review of replacing an ordinary fuse with a Black Quantum fuse (for only
USD 119):
http://www.synergisticresearch.com/sr-quantum-fuses-review/
Rich
-
Can someone recommend a lab that can do BSMI and Korean approvals please?
UL has testing offices in both countries. I used them for BSMI.
Rich
-
This message is from the IEEE Product Safety Engineering Society
> my 'tactic' has been to
> prove that the code is NOT a safety-critical
component
Amen!
Rich
-
This message is from the IEEE Product Safety Engineering Society emc-pstc
discussion list. To post a message to the list, send your
I have virtually no experience in software safety.
I'm a hardware guy.
I suggest simulating failures in the sensors
(hardware) that gives the software info about what
state the battery is in. And, simulating failures
of the hardware controlling the charging,
discharging, and
At least Walmart has a policy regarding the safety of the products it sells:
http://corporate.walmart.com/suppliers/minimum-requirements
http://cdn.corporate.walmart.com/d1/7e/ee6f5c8942f69ad4183bc0683771/standards-for-suppliers-manual.pdf
The manual covers a lot of stuff, and is simply stated.
> I cannot see a reason not to have a federal installation
> code for all 50 states. The hodgepodge of local rules
> and regulations seems, on the surface, unnecessarily
> complicated.
NIH.
Rich
-
This message is from the
Hi Scott:
Regarding local requirements in a state, county or city, how can they buy a
product for particular state, county or city? Normally we sell the product to
whole country and it sounds strange to me. What is the normal practice to
restrict the movement of the imported
What is the best practice for the suppliers/importers to demonstrate the
compliance with relevant requirements?
NRTL certified.
Rich
-
This message is from the IEEE Product Safety Engineering Society emc-pstc
Hi Scott:
For consumer and household products, compliance with CPSC requirements is
required.
No. Only products considered “substantial product hazards” such as hair dryers
need comply with CPSC requirements. However, any consumer product that injures
someone is subject to CPSC
Within EU, most of electrical products are covered by LVD and GPSD. In US,
which body, law and standards are responsible for the similar regulatory?
In the USA, we have a number of entities that oversee electrical safety:
AHJ, enforcing the local (state, county, or city) electrical
When I worked at an NRTL, a story circulated
(veracity never verified, but useful for hawking
testing services) about a person in Oregon who
purchased a non-approved exercise stroller
appliance from overseas via the Internet. It
subsequently caught fire and burned the house
down.
The
ISO 8373 defines robot as "An automatically controlled, reprogrammable,
multipurpose manipulator programmable in three or more axes, which may be
either fixed in place or mobile for use in industrial automation applications."
My Roomba doesn’t fit this definition. First, it is only
The NEC is a model standard and intended to be adopted by local and state AHJs.
In doing so, the AHJs often take exception to some requirements, and add some
requirements. In adopting the NEC, the AHJs must specify what “listing” means
– what third-party certifiers are acceptable to the
> So are you working on a proposal to ACOS (via ANSI
> and SMB, of course) to start the process?
Step by step. Small steps.
One step is to convince this august group. And you. Can't propose to SMB or
ACOS without support from their members and member countries.
Not (yet) many are willing
> One standard for each energy source is a good idea, but
> there are six or more sources, so it would not be swiftly
> done.
Here are the energy sources that are commonly addressed in product safety
standards:
1) Electric shock (electrically-caused injury).
2) Electrically-caused
> how long would it take to turn the 111 standards in
> 60335 into one?
I envision a standard for each energy source, for example electric shock.
Electric shock from a toaster, or cooker, or microwave, is the same as electric
shock from a TV, or computer, or voltmeter. This is largely
]
Sent: Monday, July 11, 2016 7:15 PM
To: EMC-PSTC@LISTSERV.IEEE.ORG; Richard Nute <ri...@ieee.org>
Subject: Re: [PSES] Oscilloscope probe calibration
Hi Rich,
Although useful, the literature from measurement companies and be misleading
and rarely descirbe the situation completely. M
We're seeing an issue with scope probes, and I'd
appreciate suggestions, or just information on how
others handle calibration.
Start by studying this pamphlet:
http://circuitslab.case.edu/manuals/Probe_Fundamen
tals-_Tektronix.pdf
http://www.ni.com/white-paper/14825/en/#toc1
If you
> You have touched on an interesting topic, and
one that
> IEC 62109-1,2 tries to address. Namely,
redundant
> hardware performing a safety function. The
hardware
> evaluated for single fault tolerance and the
software
> automatic controls used in a safety function
evaluated
> against Annex H of
> Why would they need to limit scope to just
business
> machines and the like? Why couldn't this be
applicable
> to a broad range of electrical equipment, from
television
> receivers to solar inverters?
Traditionally, product safety standards have been
written for a specific product. Few
the hard-copy to me; I will scan and return
the original to you.
Thanks,
Richard Nute
ri...@ieee.org <mailto:ri...@ieee.org>
-
This message is from the IEEE Product Safety Engineering Society emc-pstc
discussion list. T
Anchor the box, and do the 35 lb. test. If it passes, you’re done. If it
fails, you have the ammo to change to an appliance coupler. It’s a simple and
easy test.
The pull test proves that the anchor hole and cord diameter are the right
dimensions. We already know that the anchor
Software safety... what is it?
At the very least, it is software control of a
safeguard. In printers, software shuts down the
moving parts when the cover is opened. In CD
drives, software shuts down the spinning disc and
turns off the laser. No, these shut-downs are not
done with a physical
I agree that 62368 attempts to allow for more flexibility the process of
designing a safe product, but in the specific case of fire enclosures there is
in fact a considerable impact where some existing product can not be certified
to the new standard without significant product redesign.
Hi (the other) Brian:
> This subject is very interesting to me. If I
wanted to
> know more, is getting a copy of 62368-1 worth
reading
> or will I have to wait for the proposed changes
to
> 60950-1 to come out, or what do you recommend?
Sooner or later, you will need 62368-1. And, you
should
> Wires which can't document UL or any other
approval,
> will mean a potential
> fail verdict when a CBTL is doing the report.
Maybe. Wire insulation which does not need to be
basic insulation need not be UL-certified.
However, most CBTLs will not recognize this
aspect; they will insist that all
> I also know this. However some labs are not in
favor to
> this statement.They interpret it in different
way like this
> is only applicable to internal components of
sub-
> assembly that is IEC 60950-1 or IEC 60065
certified. In
> addition, it is only allowed during transition
period.
As far as
Hi Boštjan:
> What is your view to this statement? How should
we fill
> the verdict in the test report in this case with
pass or
> N/A?
I would say the verdict is "pass." The basis is
the paragraph I quoted.
No matter the standard, the PE circuit must be
capable of carrying the fault
Hi Boštjan:
Consider this IEC 62368-1, 4.1.1, paragraph:
"Components and subassemblies that comply with IEC
60950-1 or IEC 60065 are acceptable as part of
equipment covered by this standard without further
evaluation other than to give consideration to the
appropriate use of the component or
Hi John:
Also, it might be worth reminding folks that single-pole fusing is OK for
defined-polarity mains supply systems (e.g. the UK, and some N.American
systems) if it is in the Line/Live/”Hot” conductor, but not in
undefined-polarity systems as found on the European Continent and
AFAIK, that requirement does not apply if a correctly fused appliance inlet is
used because that should allow smaller gauge wiring from its outlet terminals
– and that is quite common (or at least it was) for 60950 equipment.
Wire rating (in 60950 equipment) is based on normal-condition
Insulated wires, like any other component, must be
used within their ratings. Voltage, temperature,
ampacity, etc. And, if the equipment is to be
certified, the wire must be certified.
These days, most wire is surface printed with its
ratings and certifications.
A typical PVC wire that is
Thanks for the URL to the AMA website.
Unfortunately, the AMA doesn't give any color temperature or intensity numbers
for "harmful human and environmental effects of high intensity street
lighting." So, how are we to know what is acceptable to the AMA?
As safety engineers, we cannot design a
> If it's not multimedia, why was 60065 applied?
Mr. McBurney "submitted a product for CB
certification to IEC/EN/UL 60065."
Rich
-
This message is from the IEEE Product Safety Engineering Society emc-pstc
discussion list. To
> There are differences, but I suppose citing
Guide 112
> would deal with that.
I don't believe that Guide 112 applies as this
equipment was not designated "multimedia"
equipment.
If it was multimedia, Clause 3 of 60065 would
apply, which references 4.2 and 4.3 of 60065 which
is the meat of the
I submitted the CB documentation for the power
supply along with the product to the safety
testing agency.
I am surprised that the testing agency decided to
dismantle the power supply and thoroughly evaluate
it even though it is already pre-approved.
While the power supply meets 60950
> This is my recollection of where 240VA came from and
> how it was used.
In a 1966 UL meeting with industry on the requirements in UL 478, the minutes
report:
"Where high current is available at potentials down to about 2 volts, enough
energy is available to melt and splatter metal from neck
> The 240VA "Energy Hazard" was not a
> consideration for the protection against Fire but a limit
> value for accessible parts by the User.
The energy hazard requirement (in the 950-series standards) is that the
conductors shall not be bridged by the test finger (which has a spherical tip).
If
> The 15W is the *dissipated* power level to determine if
> PIS. The standard is somewhat ambiguous because it uses
> the term 'location' in definition, but 'circuit' in 6.2.
Well... the intent was the maximum power available into a fault.
Rich
-
> Example: I measure and determine that an electrolytic
> capacitor temperature is compliant with the standard, but
> what happens when that capacitor eventually fails due to
> large ripple current and then overheats and catches fire.
> That's a single fault condition (a component fault), but
> So, for the protection against FIRE, we have two energy
> rates, 100VA and 240VA, used across quite a number of
> standards, and the units are wrong. Should be Watts.
Agree. But, for pessimism, use VA.
My experience and tests show that a product fire can be started by 15 watts!
The
> " Safety standards are not tested to see if they accomplish
> the objective"
>
> I'm not sure how one would go about doing that, other
> than gathering data from customer returns and from
> product recalls.
All safety standards include means to determine if the product complies with
the
240 VA (not W) is defined as "energy hazard" in UL/IEC 60950 and its
predecessors, UL 950 and UL 478. "Energy hazard" only applies if the potential
is 2 V or more.
(The dimension for energy is the Joule, not the volt-ampere.)
The standards state:
"A risk of injury due to an energy
> Not following instructions is foreseeable misuse...
Depends.
I define "misuse" as using the product for some use other than its intended
use. Standing on a chair is misuse of the chair.
Misuse (my definition) cannot be foreseeable because it depends on what the
user needs to do (and has
Hi John:
Thanks for your additional comments.
> Could it be that the scenarios which the standards
> committees envisage are not "the real deal"
In my opinion, this is the case.
> OR that the
> products which cause the fires just don't comply with the
> standards?
Of course, counterfeit and
Our most common and serious safety issue is that of product electrically-caused
fire. I subscribe to "In Compliance" weekly recall notices; most are fire.
As Gert Gremmen has stated, no fault-testing has resulted in a product fire in
the test lab, yet product fires continue to occur in the
Hmm. Thanks to Ted Eckert, the small tablet may have been methenamine.
Rich
-
This message is from the IEEE Product Safety Engineering Society emc-pstc
discussion list. To post a message to the list, send your
Thanks, Brian.
I recall now. I used hexamine tablets. I used two sizes, one about ½ inch
diameter and ¼ inch thick, and the other about the size of an aspirin tablet.
I placed the hexamine on top of the component I expected to catch fire, ignite
the pellet, put the enclosure back on,
Hi John:
Thanks for your comments.
In the end, the “solution” was a different sort of pragmatic approach because
the boards were always enclosed in hermetically sealed high pressure (10,000
psi+) / temperature (180C+) -resistant stainless steel tubes which have very
little
Hi Scott:
“In general, the users and testing houses are referring to the rating of UL
yellow card rather than the actual test on individual final designed pcb.
Should we use it to object their normal practice. How often is it successful?”
Testing in place is a
In my last job I tried to do something similar w.r.t. PWB materials for
applications where V-1 or better materials aren’t any good because the
retardants result in reduced service lives in hostile equipment environments,
whereas some specific (and very special!) HB materials last much
I agree with the differences between Europe and the USA. However, in my
experience, product safety and product liability are treated separately.
Liability (in the USA) occurs after someone claims that he has been injured by
the product. Lawyers run this. The lawyers may or may not
I would agree that “Design It In!” is a good and appropriate slogan.
Unfortunately, there is no formal training program for product safety
professionals; learning about how to do third-party certification submittals is
on-the-job learning. Same for the professionals at the
I'm sure we all agree that NO failures is the goal, but to John's point, I
think it would be instructive for some to know what types of failures are
generally found. (e.g. marking, ventilation openings, temperature limits,
dielectric strength, ground bonding, critical components, clause
A failure at a certification house potentially causes delay of the product
regardless of the type or magnitude of the failure. The goal is NO failures.
Rich
From: John Woodgate [mailto:jmw1...@btinternet.com]
Sent: Tuesday, May 10, 2016 12:59 PM
To:
60950 (and 62368) rely on physical and behavioral
safeguards for safety. They have no provision for
relying on code (firmware or software) safeguards
for safety.
These standards require the equipment to be safe
in the event of a single fault. As I understand
the original comment, the
rds
Amund
Fra: Richard Nute [mailto:ri...@ieee.org]
Sendt: 18. april 2016 20:59
Til: EMC-PSTC@LISTSERV.IEEE.ORG
<mailto:EMC-PSTC@LISTSERV.IEEE.ORG>
Emne: Re: [PSES] IEC60950-1, Table 2N - creepage
Hi Amund:
2.10.6 addresses printed wiring boards.
2.10.6.3 addr
Hi Amund:
2.10.6 addresses printed wiring boards.
2.10.6.3 addresses insulation between conductors
on the same inner surface of a printed board which
invokes 2.10.5.5, which is cemented joints.
Table 2N (Amendment 1) applies to the creepage
distance of the cemented joint. If
John Allen (UK) gave the name of Tim Kelly.
Looking at some of his work on the web, I found
this:
Safety compliance is a very demanding activity, as
the standards can consist of hundreds of pages and
practitioners typically have to show the
fulfilment of thousands of safety-related
criteria.
". Risk Assessment is a qualitative (estimate
based on experience) venture."
I don't have experience in RA, so I guess I can't
do it. I guess I have to hire someone who has RA
experience.
This is very much like the certification house
manager who told me that product safety is an
Based on your question, your best bet would be to
read ISO 12100
Having sat on numerous standards committees, many
of the requirements come from BOGSAT (Bunch Of
Guys Sitting Around Talking), not from science. I
am interested in the academic (or scientific)
background for RA rather
". hopefully involving some who have had "field"
experience of similar products and the HAZARDS
that they have faced."
". become familiar/"comfortable" with what it is
trying to achieve and how it is prompting/helping
YOU to do it."
Can you provide a bibliography of articles by
> Depending on the
> product I could easily see using an indoor only rated
> power supply outdoors as possible misuse.
That depends on your definition of "misuse."
If "misuse" means using the product for something other than its intended use,
then using the product outdoors is not misuse. If
OTOH, apart from instructions and symbols, how else can manufacturers begin to
address the issue of “risk reduction” other than making the products
“absolutely safe”?
Most products are absolutely safe for all practical purposes. As you read
this, you are safe. And, you are acting
There is a gap between standalone transformer standard requiring warning "For
indoors use only" and combined product requiring no warning.
There is no uniformity (standardization?) among safety standards for the use of
the “indoor use” symbol. Virtually all electrical products are
If without the warning and symbol, are the users qualified to use the products
outdoor?
Users are rarely qualified to use products outdoors (regardless of the warning
and the symbol). But products can be qualified for use outdoors.
Standards have additional requirements for
Hi Richard:
The usual class Y value of 4,700pF presents an
impedance of only 1.13 ohms at 30MHz, so it
provides a very substantial unbalance to create CM
from a neighbour's DM
All of the products I have seen have two Y
capacitors, one from L to E, and one from N to E.
With these
- A device with a single class X capacitor
from neutral to ground.
Safety standards require the capacitor to be Class
Y.
Rich
-
This message is from the IEEE Product Safety Engineering Society emc-pstc
Scott Xe said, “The risk assessment is unclear how to do it and any reference
to follow.”
I agree. Risk assessment is an abstraction. ISO/IEC Guide 51, the basis for
risk assessment, defines risk as the “combination of the probability of
occurrence of harm and the severity of that
Hi Lauren:
Whether used (resold) or rebuilt, the equipment
must meet all the requirements of the standard for
the certification mark to be valid. If the
equipment has been rebuilt and re-certified, you
know that it meets all of the requirements. If
the equipment is used, you don't
Hi Ralph:
Some say 0th fault to mean it is expected to fail, therefore you fault it,
before applying a single-fault.
Never heard of this process. And never used this process. And have never seen
it in a safety standard.
If bonding impedance test passes, then the circuit is
Hi Ralph:
It seems that the standards are treating functional ground connections (those
that do not pass a bonding impedance test) as a 0th fault, not a single fault.
For the bonding impedance test (fault current), what would be the test
current? Would it be twice the rating of
I've used a 5-sided cube inside the chamber to create a draft-free environment
for performing flammability tests. The open side faces the front so you can
see the equipment. The test flame is quite still. I would believe this would
also work for temperature measurements.
Rich
>
> > You are dating yourself. How many people on this list
> know what a TO-220 is.
>
> Some of us also know what a CK-722 is, a 5Y3 and an 80.
> Among other things.
Ahh, yes. And Sams Photofact. And Hugo Gernsbach's "Radio-Electronics"
magazine.
-
> FWIW, have recorded >4kV transients at a North Carolina
> site twice during previous 14 months.
Unfortunately, we don't know whether the cause was by operation of equipment,
operation of a transient suppression device, or atmospheric discharge. Since
the occurrence rate is so low, and the
Hi Peter:
Don't use the VDR or any transient suppression. Take it out.
Your insulation is good enough and is not likely to be damaged by a transient
over-voltage.
VDRs and most other transient suppression schemes may protect the immediate
equipment, but generate transients for other
Hi John:
How do you demonstrate the dielectric strength
between mains and user accessible circuits when
the accessible circuits are referenced to chassis?
Disconnect the ground, and connect the low end of
the hi-pot tester to the user-accessible part
(circuit). Don't touch the
> " ...operating at a temperature of 120 degC..."
has no
> meaning. Test conditions and component ID? A Tj
of
> 150deg does not mean that you are allowed 150deg
on the
> component body. TI, ST, and others have
published some
> good stuff on calculating component temps for
power
> semiconductors.
Hi David:
The above is due to disagreement with customer.
Apparently, the customer wants testing and
certification, so give it to him! (The customer
is always right!)
Best regards,
Rich
-
This
> Does anyone know the energy [joules] in a standard stick of
> dynamite, or a gallon of gasoline?
Not the answer, but may be useful:
4,184,000,000 J = 1 ton of TNT
For a comparison of energy in dynamite and gasoline, and for "The nonsense
about gasoline and dynamite," see:
Check your contract!
> -Original Message-
>
> Starting last year, noticed that some NRTLs are
charging
> twice for same audit. For example - same
equipment
> category, same file reference, but getting
charged
> factory FUS audit fees for both audit of
products in
> production and
> - U.S. customer site - auditor arrives 0930,
inspects
> units that do not bear his agency's marks (and
have
> never been assessed by any NRTL), writes
variation
> notice, then leaves about 1100.
Why was the inspector allowed to inspect units
that do not bear his certification house's mark?
Do
> - Asia site - auditor writes variation notice
because hi-
> pot test level is too high. Their agency
required 2500V,
> another wanted 3kV.
> - Asia site - auditor writes variation notice
because
> product is being hi-potted twice during
production
> process, and because one test level is a bit
> Refusal to pay for any audit services rendered
that the
> NRTL deems necessary will result in suspension
of right
> to apply their mark to any products.
Pay for services rendered. If no service is
rendered, then don't sign that there was service
(and indicate at that time that there was no
ployer's products. The compliance engineering
> community should push back. No longer view many
> compliance agencies as being part of a
sustainable and
> rational economic model.
>
> Brian
>
> -Original Message-
> From: Richard Nute [mailto:ri...@ieee.org]
> Se
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