ESD Testing Method

2002-12-04 Thread Neil Helsby

The comments reminded me of a story I heard about some years ago.

A pcb design included a metal canned crystal oscillator, the unit being 
mounted in a metal enclosure. During ESD testing, the system functioned 
correctly until before the end of the requisite zaps, the oscillator 
failed. After this had happened to several units, investigation showed 
that the oscillator's metal can was floating. The can to enclosure 
capacitance was such that after a few zaps sufficient charge was 
transferred to the can to cause an internal discharge, thereby destroying the 
oscillator.

Regards,

Neil Helsby


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Re: ESD Testing Method

2002-12-04 Thread John Barnes

Alex,
Amendment 2:2001 to EN 61000-4-2:1995 (same as Amendment A2:2000 to IEC
61000-4-2:1995) calls for discharging ungrounded equipment, or
ungrounded part(s) of equipment between ESD zaps.  You use a bleeder
cable with 470k resistors at both ends, connected to the horizontal
coupling plane for tabletop equipment.  You may leave the bleeder cable
attached if it doesn't bother the equipment under test (EUT).  But the
definitive method is to briefly touch the bleeder cable to the EUT, zap
the EUT, briefly touch the bleeder cable to the EUT, etc.

This amendment also permits:
*  Long delays between ESD zaps.
*  Using a carbon-fiber brush with bleeder resistors.
*  Using an air ionizer (must be turned off for the air-discharge zaps).

John Barnes KS4GL, SM IEEE
dBi Corporation
http://www.dbicorporation.com/

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Re: ESD Testing Method

2002-12-04 Thread Jim . Hulbert


Amendment 2 to IEC 61000-4-2:1995 specifically addresses the test method
for ungrounded equipment.  Refer to section 7.1.3 of that standard.  To
answer your first question, yes the charge applied to the product should be
discharged before applying the next discharge.  Regarding your follow up
question, if you apply +8kV discharge followed by -8kV discharge, without
removing the charge from the EUT between the discharges, then the actual
potential voltage is 16kV which could very well overstress the product.

Jim Hulbert
Pitney Bowes




  
  Alex McNeil   
  
  alex.mcneil@ingenicoforTo:   
'emc-p...@majordomo.ieee.org' emc-p...@majordomo.ieee.org 
  tronic.com cc:   
  
  Sent by:Subject:  ESD Testing 
Method
  owner-emc-pstc@majordomo  
  
  .ieee.org 
  

  

  
  12/03/2002 11:15 AM   
  
  Please respond to Alex
  
  McNeil
  

  

  





Hi Guys,
1. For double insulated products (non-earthed) is it correct to state that
the ESD test point, for Contact Discharge (CD) tests, should be discharged
prior to applying the next discharge (I am sure I read this somewhere,
but)?
2. As a follow on from the first question, I have a product that will pass
+8KV Contact Discharge (CD) in +2KV steps. It will also pass -8KV CD in
-2KV
steps. However, if I test +XKV (50 zaps) followed by -XKV (1 zap) it will
fail. What is the correct procedure as the standard does not say if +CD
should follow -CD or vice versa or step up with the same polarity?

In my opinion it would be unlikely in a particular customer environment
that
the +XKV would be quickly followed by a -XKV (or vice versa).

I look forward, as per usual, to your kind and expert responses.

Kind Regards
Alex McNeil
Principal Engineer
Tel: +44 (0)131 479 8375
Fax:+44 (0)131 479 8321
email: alex.mcn...@ingenicofortronic.com


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RE: ESD Testing Method

2002-12-03 Thread Pommerenke, David

Dear Alex McNeil,

The intend of the standard is that each discharge is an individual
event. This means:

Electromagnetic consequence
===
All charges need to be drained before the next discharge is applied. You
may use an Ionizer, a conductive brush, a ground wire etc. to remove the
charge from the EUT. Be aware: An Ionizer may change the test results
for air discharges a lot. 


Software consequence

It is not the aim to apply an discharge while the EUT is still in some
error correcting algorithm. So one can apply discharges at a fast rate,
e.g., 20 pulses a sec to up the number of discharges (with 10 discharges
the ESD test result uncertainty may be dominated by the time dependence
of the susceptability function). Still, one needs to make sure that the
EUT is back to its original software status before the next ESD is
applied.

David Pommerenke




-Original Message-
From: Alex McNeil [mailto:alex.mcn...@ingenicofortronic.com] 
Sent: Tuesday, December 03, 2002 10:16 AM
To: 'emc-p...@majordomo.ieee.org'
Subject: ESD Testing Method


Hi Guys,
1. For double insulated products (non-earthed) is it correct to state
that
the ESD test point, for Contact Discharge (CD) tests, should be
discharged
prior to applying the next discharge (I am sure I read this somewhere,
but)?
2. As a follow on from the first question, I have a product that will
pass
+8KV Contact Discharge (CD) in +2KV steps. It will also pass -8KV CD in
-2KV
steps. However, if I test +XKV (50 zaps) followed by -XKV (1 zap) it
will
fail. What is the correct procedure as the standard does not say if +CD
should follow -CD or vice versa or step up with the same polarity? 

In my opinion it would be unlikely in a particular customer environment
that
the +XKV would be quickly followed by a -XKV (or vice versa).

I look forward, as per usual, to your kind and expert responses.

Kind Regards
Alex McNeil
Principal Engineer
Tel: +44 (0)131 479 8375
Fax:+44 (0)131 479 8321
email: alex.mcn...@ingenicofortronic.com


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RE: ESD Testing Method

2002-12-03 Thread Dan Kinney (A)

Alex,
The new A2 (Feb 2001) of EN61000-4-2:1995 is very clear on this point.
Paragraph 7.1.3  states  the charge on the EUT shall be removed prior to
each applied ESD pulse.  I think this would take care of the problem you are
seeing with the charge reversal that you talk about in question 2.
Dan Kinney
Horner APG


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RE: ESD Testing Method

2002-12-03 Thread Darrell Locke

Most labs I have ever worked with return the EUT to a neutral level prior
to applying opposite polarity discharges, which means use a wire attached to
reference ground to short out any accumulated charge.  However this has
usually been with air discharge to non-conductive surfaces such as an
overlay.  The reasoning is that an opposite polarity discharge is twice the
required level and does not relate to a real world event.

Darrell Locke
Advanced Input Devices

-Original Message-
From: Alex McNeil [mailto:alex.mcn...@ingenicofortronic.com]
Sent: Tuesday, December 03, 2002 8:16 AM
To: 'emc-p...@majordomo.ieee.org'
Subject: ESD Testing Method



Hi Guys,
1. For double insulated products (non-earthed) is it correct to state that
the ESD test point, for Contact Discharge (CD) tests, should be discharged
prior to applying the next discharge (I am sure I read this somewhere,
but)?
2. As a follow on from the first question, I have a product that will pass
+8KV Contact Discharge (CD) in +2KV steps. It will also pass -8KV CD in -2KV
steps. However, if I test +XKV (50 zaps) followed by -XKV (1 zap) it will
fail. What is the correct procedure as the standard does not say if +CD
should follow -CD or vice versa or step up with the same polarity? 

In my opinion it would be unlikely in a particular customer environment that
the +XKV would be quickly followed by a -XKV (or vice versa).

I look forward, as per usual, to your kind and expert responses.

Kind Regards
Alex McNeil
Principal Engineer
Tel: +44 (0)131 479 8375
Fax:+44 (0)131 479 8321
email: alex.mcn...@ingenicofortronic.com


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ESD Testing Method

2002-12-03 Thread Alex McNeil

Hi Guys,
1. For double insulated products (non-earthed) is it correct to state that
the ESD test point, for Contact Discharge (CD) tests, should be discharged
prior to applying the next discharge (I am sure I read this somewhere,
but)?
2. As a follow on from the first question, I have a product that will pass
+8KV Contact Discharge (CD) in +2KV steps. It will also pass -8KV CD in -2KV
steps. However, if I test +XKV (50 zaps) followed by -XKV (1 zap) it will
fail. What is the correct procedure as the standard does not say if +CD
should follow -CD or vice versa or step up with the same polarity? 

In my opinion it would be unlikely in a particular customer environment that
the +XKV would be quickly followed by a -XKV (or vice versa).

I look forward, as per usual, to your kind and expert responses.

Kind Regards
Alex McNeil
Principal Engineer
Tel: +44 (0)131 479 8375
Fax:+44 (0)131 479 8321
email: alex.mcn...@ingenicofortronic.com


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