Re: [Emc-users] Using a PC in extended temperature ranges and mobile application

2011-07-31 Thread BRIAN GLACKIN
I can't divulge great details since we are building the first machine and we have competitors that did not get the business, but would like to grab it if possible. It sounds like an interesting project. In the research I have done with remote machine monitoring (and GPS breadcrumbing) most

Re: [Emc-users] Using a PC in extended temperature ranges and mobile application

2011-07-30 Thread Matt Shaver
On Sun, 17 Jul 2011 06:35:22 -0400 Dave e...@dc9.tzo.com wrote: Does anyone have any experience in testing for condensation issues? I operate a couple of 802.11 wireless access points outdoors, year round. They supply my internet service, so they are mission critical. I'm in Maryland, so temps

Re: [Emc-users] Using a PC in extended temperature ranges and mobile application

2011-07-30 Thread dave
On Sat, 2011-07-30 at 11:23 -0400, Matt Shaver wrote: On Sun, 17 Jul 2011 06:35:22 -0400 Dave e...@dc9.tzo.com wrote: Does anyone have any experience in testing for condensation issues? I operate a couple of 802.11 wireless access points outdoors, year round. They supply my internet

Re: [Emc-users] Using a PC in extended temperature ranges and mobile application

2011-07-26 Thread BRIAN GLACKIN
Dave, Any possibility of sharing what you indtend to use the equipment for on the rig? I am a mining engineer in the cement industry and have considered placing remote electronics on drilling rigs and the mining equipment. Too many other fires to hold back in the meantime have kept me from

Re: [Emc-users] Using a PC in extended temperature ranges and mobile application

2011-07-23 Thread Erik Christiansen
On 22.07.11 10:30, Dave wrote: Interesting.. so did you have to make any design changes to meet the 95% RH requirements?? No, the LED clock dissipated enough heat to avoid condensation at 95% RH. With purely dissipative dropping of the 12v to the 2v across each display segment, it effectively

Re: [Emc-users] Using a PC in extended temperature ranges and mobile application

2011-07-22 Thread Erik Christiansen
On 17.07.11 06:35, Dave wrote: Does anyone have any experience in testing for condensation issues? When I finished off the development of the first automotive digital clock used by Ford here in Australia [1], certification testing included temperature, humidity, vibration, and dust testing. The

Re: [Emc-users] Using a PC in extended temperature ranges and mobile application

2011-07-22 Thread Dave
On 7/22/2011 5:43 AM, Erik Christiansen wrote: On 17.07.11 06:35, Dave wrote: Does anyone have any experience in testing for condensation issues? When I finished off the development of the first automotive digital clock used by Ford here in Australia [1], certification testing

Re: [Emc-users] Using a PC in extended temperature ranges and mobile application

2011-07-18 Thread Dave
Dan, Do you use real lacquer (I think that Minwax still sells it) or do you use some type of polyurethane finish or something like that?? Dave On 7/17/2011 4:14 PM, k...@gmail.com wrote: If you go with a standard PC motherboard, I would get a can of clear lacquer and apply 2 coats to both

Re: [Emc-users] Using a PC in extended temperature ranges and mobile application

2011-07-18 Thread andy pugh
On 18 July 2011 13:57, Dave e...@dc9.tzo.com wrote: Do you use real lacquer (I think that Minwax still sells it) or do you use some type of polyurethane finish or something like that?? As an example, there seem to be a number of dedicated laquers for coating PCBs, all with slightly different

Re: [Emc-users] Using a PC in extended temperature ranges and mobile application

2011-07-18 Thread Dave
On 7/17/2011 7:29 PM, gene heskett wrote: On Sunday, July 17, 2011 07:25:15 PM dave did opine: On Sat, 2011-07-16 at 23:10 -0700, Karl Cunningham wrote: Dave wrote: I'd like to use as many off the shelf devices as possible - PC boards etc... if possible. Being a

Re: [Emc-users] Using a PC in extended temperature ranges and mobile application

2011-07-18 Thread gene heskett
On Monday, July 18, 2011 03:49:40 PM Dave did opine: On 7/17/2011 7:29 PM, gene heskett wrote: On Sunday, July 17, 2011 07:25:15 PM dave did opine: On Sat, 2011-07-16 at 23:10 -0700, Karl Cunningham wrote: Dave wrote: I'd like to use as many off the shelf devices as possible - PC

Re: [Emc-users] Using a PC in extended temperature ranges and mobile application

2011-07-18 Thread Dave
On 7/18/2011 3:52 PM, gene heskett wrote: On Monday, July 18, 2011 03:49:40 PM Dave did opine: On 7/17/2011 7:29 PM, gene heskett wrote: On Sunday, July 17, 2011 07:25:15 PM dave did opine: On Sat, 2011-07-16 at 23:10 -0700, Karl Cunningham wrote: Dave wrote:

Re: [Emc-users] Using a PC in extended temperature ranges and mobile application

2011-07-18 Thread gene heskett
On Monday, July 18, 2011 05:42:32 PM Dave did opine: Yes.. all you can do is to make it more difficult to remove. If someone wants it badly enoughthey will get it eventually. Dave As long as the customer understands that. Some never do. :( So CYA. Cheers, gene -- There are four

Re: [Emc-users] Using a PC in extended temperature ranges and mobile application

2011-07-18 Thread dave
On Mon, 2011-07-18 at 17:43 -0400, gene heskett wrote: On Monday, July 18, 2011 05:42:32 PM Dave did opine: Yes.. all you can do is to make it more difficult to remove. If someone wants it badly enoughthey will get it eventually. Dave As long as the customer understands

Re: [Emc-users] Using a PC in extended temperature ranges and mobile application

2011-07-18 Thread Dave
On 7/18/2011 5:43 PM, gene heskett wrote: On Monday, July 18, 2011 05:42:32 PM Dave did opine: Yes.. all you can do is to make it more difficult to remove. If someone wants it badly enoughthey will get it eventually. Dave As long as the customer understands that. Some

Re: [Emc-users] Using a PC in extended temperature ranges and mobile application

2011-07-18 Thread Dave
On 7/18/2011 6:58 PM, dave wrote: I would/will be interesting to revisit this in 2-3 years and see how it worked out. I'll keep that in mind and try and revisit this with the group down the road. A solar panel trickle charger is a very good idea. Dave

Re: [Emc-users] Using a PC in extended temperature ranges and mobile application

2011-07-17 Thread Karl Cunningham
Dave wrote: I'd like to use as many off the shelf devices as possible - PC boards etc... if possible. Being a typical customer, they want to keep the costs down but they also want it to work and operate reliably. I've had good luck using conventional industrial controls on machines

Re: [Emc-users] Using a PC in extended temperature ranges and mobile application

2011-07-17 Thread Jaap Stolk
I have seen electronics on sea buoys. It's mounted in a simple PVC box, then all wires are connected, then it is filled to the edge with some silicone gel, after setting, the lid is screwed on. Even all heatsinks are completely submerged in the gel.

Re: [Emc-users] Using a PC in extended temperature ranges and mobile application

2011-07-17 Thread Dave
I've worked on explosion proof systems so the idea of using what we called seal-offs is a good idea to contain the air in the cabinets. Dave On 7/16/2011 9:30 PM, James Reed wrote: You can do the same thing electricians do in an explosion-proof enclosure. The idea of an explosion proof

Re: [Emc-users] Using a PC in extended temperature ranges and mobile application

2011-07-17 Thread Dave
I have seen conformal coating but I have no experience applying it. I would think it could create hot spots on some motherboards if it was not carefully applied. Does anyone have any experience in testing for condensation issues? I have done simple temperature tests on some systems to check

Re: [Emc-users] Using a PC in extended temperature ranges and mobile application

2011-07-17 Thread Dave
On 7/17/2011 12:48 AM, dave wrote: On Sun, 2011-07-17 at 01:30 +, James Reed wrote: You can do the same thing electricians do in an explosion-proof enclosure. The idea of an explosion proof enclosure is not to prevent the vapors from entering the enclosure, but to contain any

Re: [Emc-users] Using a PC in extended temperature ranges and mobile application

2011-07-17 Thread Dave
On 7/17/2011 5:36 AM, Jaap Stolk wrote: I have seen electronics on sea buoys. It's mounted in a simple PVC box, then all wires are connected, then it is filled to the edge with some silicone gel, after setting, the lid is screwed on. Even all heatsinks are completely submerged in the gel.

Re: [Emc-users] Using a PC in extended temperature ranges and mobile application

2011-07-17 Thread Viesturs Lācis
2011/7/17 Dave e...@dc9.tzo.com: When you say gel, do you mean the desiccant gel beads?      That is very interesting.. That can be any mineral oil - they are not conductive. There are many vids on Youtube, how PCs are put in oil and they keep working. Even gasoline is non-conductive, so You

Re: [Emc-users] Using a PC in extended temperature ranges and mobile application

2011-07-17 Thread gene heskett
On Sunday, July 17, 2011 10:51:23 AM Dave did opine: On 7/17/2011 5:36 AM, Jaap Stolk wrote: I have seen electronics on sea buoys. It's mounted in a simple PVC box, then all wires are connected, then it is filled to the edge with some silicone gel, after setting, the lid is screwed on.

Re: [Emc-users] Using a PC in extended temperature ranges and mobile application

2011-07-17 Thread dave
On Sat, 2011-07-16 at 23:10 -0700, Karl Cunningham wrote: Dave wrote: I'd like to use as many off the shelf devices as possible - PC boards etc... if possible. Being a typical customer, they want to keep the costs down but they also want it to work and operate reliably. I've had

Re: [Emc-users] Using a PC in extended temperature ranges and mobile application

2011-07-17 Thread Jaap Stolk
On Sun, Jul 17, 2011 at 1:19 PM, Dave e...@dc9.tzo.com wrote: When you say gel, do you mean the desiccant gel beads? No, like gene, I meant something like this: http://fongyong.en.alibaba.com/product/431565542-212336882/RTV_2_electrical_electronic_silicone_potting_casting_compounds_sealant.html

Re: [Emc-users] Using a PC in extended temperature ranges and mobile application

2011-07-17 Thread Karl Cunningham
Jaap Stolk wrote: On Sun, Jul 17, 2011 at 1:19 PM, Dave e...@dc9.tzo.com wrote: When you say gel, do you mean the desiccant gel beads? No, like gene, I meant something like this:

Re: [Emc-users] Using a PC in extended temperature ranges and mobile application

2011-07-17 Thread Karl Cunningham
Jaap Stolk wrote: On Sun, Jul 17, 2011 at 1:19 PM, Dave e...@dc9.tzo.com wrote: When you say gel, do you mean the desiccant gel beads? No, like gene, I meant something like this:

[Emc-users] Using a PC in extended temperature ranges and mobile application

2011-07-17 Thread k...@gmail.com
If you go with a standard PC motherboard, I would get a can of clear lacquer and apply 2 coats to both sides of the board and components. I have aging industrial electronics in my shop that get weird in summer when humidity peaks. I have successfully eliminated -some- of the weirdness by sealing

Re: [Emc-users] Using a PC in extended temperature ranges and mobile application

2011-07-17 Thread Dave
On 7/17/2011 9:25 AM, Viesturs Lācis wrote: 2011/7/17 Davee...@dc9.tzo.com: When you say gel, do you mean the desiccant gel beads? That is very interesting.. That can be any mineral oil - they are not conductive. There are many vids on Youtube, how PCs are put in oil and they

Re: [Emc-users] Using a PC in extended temperature ranges and mobile application

2011-07-17 Thread Dave
On 7/17/2011 7:07 AM, andy pugh wrote: On 17 July 2011 03:01, andy pughbodge...@gmail.com wrote: The display is likely to be the problem. You might even want to consider a CRT, because at least then condensation can't get behind the glass. Thinking about this some more, you

Re: [Emc-users] Using a PC in extended temperature ranges and mobile application

2011-07-17 Thread gene heskett
On Sunday, July 17, 2011 07:25:15 PM dave did opine: On Sat, 2011-07-16 at 23:10 -0700, Karl Cunningham wrote: Dave wrote: I'd like to use as many off the shelf devices as possible - PC boards etc... if possible. Being a typical customer, they want to keep the costs down but they

Re: [Emc-users] Using a PC in extended temperature ranges and mobile application

2011-07-17 Thread Przemek Klosowski
On Sun, Jul 17, 2011 at 11:56 AM, Jaap Stolk jwst...@gmail.com wrote: it's actually called silicone potting, a google image search turns up many examples. Be careful that it's the electrical-compatible---ordinary commercial silicon RTV compounds release acetic acid and will corrode metals

[Emc-users] Using a PC in extended temperature ranges and mobile application

2011-07-16 Thread Dave
Hi Guys.. I am considering using EMC2 (or part of it) in a mobile application that defines the term rugged. The application itself is pretty simple so I am not worried about the software. I am worried about the survival of the hardware. The equipment will be mounted in a box on a piece of

Re: [Emc-users] Using a PC in extended temperature ranges and mobile application

2011-07-16 Thread James Reed
You can do the same thing electricians do in an explosion-proof enclosure. The idea of an explosion proof enclosure is not to prevent the vapors from entering the enclosure, but to contain any explosion that could occur inside the enclosure. ( Kind of re-assuring, isn't it?) When these

Re: [Emc-users] Using a PC in extended temperature ranges and mobile application

2011-07-16 Thread andy pugh
On 16 July 2011 23:58, Dave e...@dc9.tzo.com wrote: Do you guys have any suggestions? I suspect that a layer of conformal coating on the PC motherboard after assembly (including attaching connectors) would mean that that didn't care about condensation. The display is likely to be the problem.

Re: [Emc-users] Using a PC in extended temperature ranges and mobile application

2011-07-16 Thread gene heskett
On Saturday, July 16, 2011 10:03:15 PM Dave did opine: Hi Guys.. I am considering using EMC2 (or part of it) in a mobile application that defines the term rugged. The application itself is pretty simple so I am not worried about the software. I am worried about the survival of the

Re: [Emc-users] Using a PC in extended temperature ranges and mobile application

2011-07-16 Thread Kent A. Reed
Dave, I wouldn't waste my time trying to beef up a consumer-grade computer. There are many industrial- and military-grade i86 computers available commercially that you could start from. The rub is your characterization Being a typical customer, they want to keep the costs down but they also

Re: [Emc-users] Using a PC in extended temperature ranges and mobile application

2011-07-16 Thread dave
On Sun, 2011-07-17 at 01:30 +, James Reed wrote: You can do the same thing electricians do in an explosion-proof enclosure. The idea of an explosion proof enclosure is not to prevent the vapors from entering the enclosure, but to contain any explosion that could occur inside the