Re: [EVDL] EVLN: Open Source Street-Legal affordable long-range EV4the masses

2015-05-20 Thread Maurice Ward via EV

I am responding to the message from Lee Hart  regarding the LUKA EV.
I am the person driving the project so I can answer all the questions 
raised... I will check this post works before I write the very long 
response.  It is my first time on this forum..

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Re: [EVDL] EVLN: Open Source Street-Legal affordable long-range EV4the masses

2015-05-20 Thread MWM via EV
David,
You have raised some great points.  I am the 'owner' of the LUKA project so
let me try to address everything.
The weight of the LUKA today is 741kg. (1634lbs). This includes the 2
battery packs.  The bat pack is split in two for better weight distribution.
The overall battery size is 19.2kwh. We have this smaller battery in this
'component testing' vehicle. 
Will we get there?   We will get somewhere. This is still a project, not a
commercial venture.  If nothing else, we will leave an 'open source' legacy. 
Others can leverage from plans, bills of materials etc.  We may prove that
it is possible to make a car 'street legal' on a budget.  We may prove that
hub motors can work or maybe add more weight to the argument that they
really do not work well enough today. We might serial produce the car, we
might mass produce the car. We might sell bits that are hard for people to
make as a 'kit'.   A small personal aim is that at least I will be driving a
LUKA to work every day.
This is neither a marketing project nor a fantasy project.  We are showing
the project 'warts  all' at hackaday.  Hence some of the negative comments
on the web from people who have not read all the project logs. What is on
view at hackaday is a 'component testing' chassis.  It has a specific
purpose.  To see if the body fits, to see where we will put all the
components, to test all the components.  The 'real' chassis will be similar
but have the 'cage' built in, be treated, powder coated  'altered'.  The
'car' you see in the pics  videos is good enough to go for 'type approval'. 
It might pass.  If it does not pass, we will get a list of things we need to
change.  These will be incorporated into the 'real' car. 
About Range  300km is what we expect to achieve from the smaller bat pack. 
We are not scientists.  We are also not going to do range tests the way car
companies do them.  We will just drive the car down a highway  see how far
it goes.  We will measure the actual journey on a cell phone app  post the
results at hackaday.  If our projections are wrong, they are wrong.  
The reason we think we can get such a good range is because (we think) hub
motors will have far less losses than a traditional electric engine.  We
have regen braking.  The car is (as far as we know) very Aerodynamic.  
The great points you raise are about ownership, budget etc.  It never
crossed my mind to write these things at hackaday but on reading your post I
can see the 'red flag' issue as real.
I conceived the idea  I am the financial backer of the project.  There are
no investors, no creditors (all components are paid for in advance)  no
full time employees.  I own a company www.mauriceward.com This medium side
company was established in 1968 operates in 15 European countries.  It has
about 1000 employees.  The people who have helped me with the project are 4
guys from the IT dept who work this project after hours... If you look at
the videos, you will notice that most of the truck in the background are
Maurice Ward trucks.  The MW Motors logo has the same bi-plane as Maurice
ward  co..  There was no intention to hide who we are but this is not a
Maurice Ward group project per say, it is me  a few of the guys seeing what
we can achieve after hours. 
The 'budget' I have allocated to this is EUR100K. That has to cover all the
tooling, the 'component testing' vehicle  getting 2 x 'real' cars to e car
tech Munich in October this year.  That will be the official launch of the
vehicle.  We are well within that budget, even when we count the EUR7K or so
we will need to pay for our little 20sqm stand at e car tech.  I will be
posting a spreadsheet at hackaday showing where  how we spend the money.
When we put the project on hackaday a short time ago, we really did not
expect it would end up all over the internet.  We very much thought a few
people from the hacker community might see it..
So, the EUR100K gets us to the end of phase 1.  If we stop at the end of
phase 1, I will have 3 x very cool electric cars  the world will have a
blueprint for how to build cheapish electric cars using hub motors.
If it looks like there is a demand for the car, we will look at serial /
mass production.  Any phase 2 would mean setting up a legal entity  putting
more money in.. But, we are in the unique position that we would not need
investors, banks, debt etc. 
The timeline of less than a year is really thanks to the internet.  We are
not really car experts.  We have good experience with FRP.  Within a few
days of the idea being hatched  us figuring our how to make the body, the
serious question 'how are we gonna build a street legal chassis' was raised. 
Someone said 'just google 'chassis makers.  We found MEV
http://www.mevltd.co.uk/ in the UK  Stuart (the owner)  build the 'rolling
chassis' based on our 3D drawing of the body. Stuart is now helping us with
the type approval in the UK (he thinks the project is cool so is now like
one of the crew, not a supplier).  The rest 

Re: [EVDL] EVLN: Open Source Street-Legal affordable long-range EV4the masses

2015-05-20 Thread tomw via EV
Thank you for taking the time to give such a lengthy explanation MWM.  I
understand your approach much better now, and think you will learn a lot and
have some fun.  You may make your goal in range at lower speeds with such a
light vehicle.  I have a 2260 lb Suzuki Swift and a spreadsheet that
describes its performance quite accurately.  I simply reduced the weight to
1634 lb in the spreadsheet to get a ball park number and got 61 Wh/km at 58
kph, 90 Wh/km at 100 kph.  Will be interesting to see how it does.  Good
luck!



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Re: [EVDL] EVLN: Open Source Street-Legal affordable long-range EV4the masses

2015-05-20 Thread EVDL Administrator via EV
On 19 May 2015 at 15:43, MWM via EV wrote:

 You have raised some great points.  I am the 'owner' of the LUKA project so
 let me try to address everything.

Hi, Maurice (I take it you're Maurice himself), and welcome to the EVDL! 
Thanks for joining us, and for clearing up those points.

I think your relatively modest goals are quite reasonable.  I'll be keen to 
see how  your effort progresses, and I'm sure others here will be too.  

David Roden - Akron, Ohio, USA
EVDL Administrator

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Re: [EVDL] EVLN: Open Source Street-Legal affordable long-range EV4the masses

2015-05-20 Thread MWM via EV

On 19 May 2015 at 15:43, MWM via EV wrote:



Hi, Maurice (I take it you're Maurice himself), and welcome to the EVDL! 
Thanks for joining us, and for clearing up those points.


Yes, I am Maurice !..  EVDL is very good!!..  I will continue posting
everything to the hackaday site.  The link is
https://hackaday.io/project/5066-luka-ev   but I think you have to register
at the site to see all the info.. I posted your message  my reply on the
hackaday site as I think your points were very good.   If any EVDL folks
have any questions about the LUKA EV I will do my best to answer them...



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Re: [EVDL] EVLN: Open Source Street-Legal affordable long-range EV4the masses

2015-05-20 Thread EVDL Administrator via EV
On 20 May 2015 at 16:08, David Nelson via EV wrote:

 A free online version of Excel is available. 

Thanks, but for me at least, that's not the problem. I have yet to find an 
excel spreadsheet that won't work in the FLOSS program Gnumeric.  There 
might be some very complex ones that don't, but I'd expect something like 
this to be fine.

The problem, as I see it, is access to the data file.  That's solved if Lee 
posts it on his website.

Lee could also send to to me, and I'd post it in the EVDL library.

I also sent him a link to a free utility that converts spreadsheets to 
dynamic web pages.  That again could go on his website, the EVDL library, or 
both, if the last two are OK with him.

David Roden - Akron, Ohio, USA
EVDL Administrator

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Re: [EVDL] EVLN: Open Source Street-Legal affordable long-range EV4the masses

2015-05-20 Thread David Nelson via EV
On Mon, May 18, 2015 at 10:50 PM, Lee Hart via EV ev@lists.evdl.org wrote:


 Hmm... does anyone know if there's an easy way to have an online active
 spreadsheet, where the viewer can fill in his data online, and see the
 results online? If I put it up as (for example) an .XLS file, people would
 have to download it, and have the right version of Excel to run it. If you
 know, contact me off-list, as it's getting off-topic for the EVDL.


A free online version of Excel is available. One way to get to it is
to go to bing.com and click the OFFICE ONLINE link. If you don't have
a MS account you can create one for free.

-- 
David D. Nelson
http://evalbum.com/1328
http://www.levforum.com
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Re: [EVDL] EVLN: Open Source Street-Legal affordable long-range EV4the masses

2015-05-19 Thread EVDL Administrator via EV
On 19 May 2015 at 0:50, Lee Hart via EV wrote:

 Hmm... does anyone know if there's an easy way to have an online active 
 spreadsheet, where the viewer can fill in his data online, and see the 
 results online?

Maybe something like this:

http://www.luisllamas.es/excel2html-convert-excel-sheets-to-html-with-
formulas/

http://v.gd/Tkvreo

David Roden - Akron, Ohio, USA
EVDL Administrator

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Re: [EVDL] EVLN: Open Source Street-Legal affordable long-range EV4the masses

2015-05-19 Thread Cor van de Water via EV
Google docs, that allows you to share spreadsheets, so anyone can (online) fill 
out your spreadsheet,
save it or just look at it.

Cor van de Water
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-Original Message-
From: EV [mailto:ev-boun...@lists.evdl.org] On Behalf Of Lee Hart via EV
Sent: Monday, May 18, 2015 10:50 PM
To: Electric Vehicle Discussion List
Subject: Re: [EVDL] EVLN: Open Source Street-Legal affordable long-range EV4the 
masses

Mr23 via EV wrote:
 Lee, what about hosting your spreadsheets at your website, along with 
 all the other technical information?

That's a good idea. I'll do it. Thanks Mr23!

Hmm... does anyone know if there's an easy way to have an online active 
spreadsheet, where the viewer can fill in his data online, and see the results 
online? If I put it up as (for example) an .XLS file, people would have to 
download it, and have the right version of Excel to run it. If you know, 
contact me off-list, as it's getting off-topic for the EVDL.

--
A designer knows he has achieved perfection not when there is nothing left to 
add, but when there is nothing left to take away.
 -- Antoine de Saint Exupery
--
Lee Hart, 814 8th Ave N, Sartell MN 56377, www.sunrise-ev.com 
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Re: [EVDL] EVLN: Open Source Street-Legal affordable long-range EV4the masses

2015-05-19 Thread EVDL Administrator via EV
On 18 May 2015 at 13:40, Lee Hart via EV wrote:

 There is hope for going 186 miles on 24 KWH ... the Solectria Sunrise
 went over 200 miles on a charge with its 26 KWH nimh pack on *many*
 occasions, and even exceeded 300 miles with James Worden hypermiling
 at the wheel. 

This is true.  A Sunrise prototype achieved 377 miles in the Tour de Sol.  I 
should point out though that it was a specially prepared (read: stripped-out 
and highly optimized) prototype.  So was the one that James Worden drove 
from Boston to New York (217mi), at speeds up to 65mph, with charge left 
over.  

This makes it hard to say what the Sunrise's real world range was.  Others 
may know, but I've seen reports of 150 and 200 miles, so I'm going to make 
an irresponsibly wild guess and say perhaps 180mi.  That would give us 145 
Wh/mi at drop-dead DOD.  Curiously, this efficiency is pretty close to the 
150 Wh/mi that quite a few Solectria Force (Geo Metro conversion) owners 
have reported.  

This wouldn't be surprising.  Their drivetrain was similar.  The original 
Sunrise weighed a bit under 2300lb all up with battery. The  Force's curb 
weight was close - 2100lb for the early model, 2450lb for the later one - 
even though it's a much smaller car.  

But the Sunrise had a big advantage over the Force in range.  From what I 
can see, it came mostly from the fact that the Sunrise could carry a much 
bigger battery.

A better comparison to the proposed Luka might be with Axel Krause's Mini-
Evergreen. Although the Luka article is mum on dimensions, it looks to be 
closer in size to the two-place Mini-Evergreen than to the 5-place Sunrise. 

http://www.brusa.eu/en/development/applications/evergreen.html

The Mini-Evergreen had a range of 220km (almost 140mi) at a steady 65km/h 
(40mph) round the Swiss countryside on an 18kWh battery.  That's 129 Wh/mi.  
Now where have I seen that number before?  Oh yeah, that's what you get when 
you compute the (unproven, speculative) Wh/mi claimed for this Luka EV.

The Mini-Evergreen weighed 900kg (about 1985lb) including its 375kg (825lb) 
NiCd battery.  Its aerodynamics couldn't have been anywhere close the 
Sunrise's slippery .17 CD, but looking at the photos of the Luka EV 
prototype, I'm not so sure that the Luka is much better.  I'm no expert, but 
it looks to me like stylists had more to do with the Luka's shape than 
engineers.

The Luka is supposed to weigh 1660lb all up.  (I assume that includes the 
battery, but ...) That's 16% less than the Evergreen.  So if it hits all its 
goals, then it might indeed have a chance at their efficiency target.  

My question is, will they get there?

I don't know what Solectria's total Sunrise budget was, but I know they got 
something over a million bucks up front from Boston Edison and DARPA, and 
they worked on the car for at least 4 years.  

Lee Hart's effort to make the Sunrise into a kit car is a labor of love.  
I'm sure he's spent WAY less than Solectria did.  But he's also been at it 
for about a decade now, and it looks like he still has a fair bit of work to 
go.

Compare those - 4+ years, 10+ years - with the goals for the Luka.

The article says nothing about the MW Motors budget, or where its funding 
comes from.  It doesn't even tell us who's behind it, repeatedly and 
bizarrely attributing quotations to MW Motors and the team leader. (This 
is a huge red flag, IMO.)  

Regardless, whoever it is wants to dispatch the project in LESS THAN A YEAR. 
To me, that says they're going to be throwing bushel baskets of cash into 
labor and contract work.  Where's the funding coming from?  From whom?  How 
stable is it?  We don't know.  The article carefully sidesteps those issues.

This makes me worry about a couple of things.

One is that this might turn out to be another investor-trolling effort.  

The other is that it's sincere, but will end up like hundreds of other 
similar ones.  The money tree sheds its leaves, the staff are let go, the 
workshop goes quiet.  The doors are locked on the unfinished project.  Bills 
go unpaid.  Eventually a court calls for the assets to be sold to pay part 
of the debts.  All the work, materials, and good ideas scatter to the four 
winds.

Let's hope that neither of these scenarios happens here.

David Roden - Akron, Ohio, USA
EVDL Administrator

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Re: [EVDL] EVLN: Open Source Street-Legal affordable long-range EV4the masses

2015-05-19 Thread Chris Meier via EV
Some folks may wish to work with excel, and save locally. I would still offer 
the xls.
-Chris


On May 19, 2015 12:50:29 AM CDT, Lee Hart via EV ev@lists.evdl.org wrote:
Mr23 via EV wrote:
 Lee, what about hosting your spreadsheets at your website, along with
 all the other technical information?

That's a good idea. I'll do it. Thanks Mr23!

Hmm... does anyone know if there's an easy way to have an online active

spreadsheet, where the viewer can fill in his data online, and see the 
results online? If I put it up as (for example) an .XLS file, people 
would have to download it, and have the right version of Excel to run 
it. If you know, contact me off-list, as it's getting off-topic for the

EVDL.

-- 
A designer knows he has achieved perfection not when there is
nothing left to add, but when there is nothing left to take away.
 -- Antoine de Saint Exupery
--
Lee Hart, 814 8th Ave N, Sartell MN 56377, www.sunrise-ev.com
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Re: [EVDL] EVLN: Open Source Street-Legal affordable long-range EV4the masses

2015-05-18 Thread tomw via EV
At over 4700 lb Tesla is hardly the benchmark for efficiency.  My 2260 lb ev
5 1/2 year average energy use is 216 Wh/mile from the wall, with about 50%
travel on highways at 55 - 65 mph.  Charger efficiency, measured several
times, is 0.91, so that's about 197 Wh/mile or 5.1 miles/kWh excluding
charger losses.  

What I've read also says that hub wheels are a problem for higher speed
vehicles due to unsprung weight, but I've no experience with them.  A range
of 186 miles for my vehicle would require about a 46 kWh pack, assuming 20%
DoD, and not too much increase in vehicle weight due to this larger pack
size - so higher specific energy cells than the 103 kWh/kg it presently has. 
This vehicle is supposed to be lighter than mine, but still likely will need
significantly larger than 24kWh pack for 186 miles.  I expect like others
gone before it will not be completed, but there is always some hope. 



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Re: [EVDL] EVLN: Open Source Street-Legal affordable long-range EV4the masses

2015-05-18 Thread Willie2 via EV

On 05/18/2015 09:51 AM, tomw via EV wrote:

What I've read also says that hub wheels are a problem for higher speed
vehicles due to unsprung weight, but I've no experience with them.  A range


The URL posted for the car indicates that the hub motor(s) are sprung.
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Re: [EVDL] EVLN: Open Source Street-Legal affordable long-range EV4the masses

2015-05-18 Thread Peri Hartman via EV

Maybe they have short axles and aren't truly hub motors?

-- Original Message --
From: Ben Goren via EV ev@lists.evdl.org
To: Willie2 wmckem...@gmail.com; Electric Vehicle Discussion List 
ev@lists.evdl.org

Sent: 18-May-15 8:24:54 AM
Subject: Re: [EVDL] EVLN: Open Source Street-Legal affordable long-range 
EV4the masses



On May 18, 2015, at 8:14 AM, Willie2 via EV ev@lists.evdl.org wrote:

 The URL posted for the car indicates that the hub motor(s) are 
sprung.


Huh? How on Earth is _that_ supposed to work?

b
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Re: [EVDL] EVLN: Open Source Street-Legal affordable long-range EV4the masses

2015-05-18 Thread Mark Grasser via EV
Hub motors are sprung, they are in the hub, which is sprung, as in sprung
weight.

 .

-Original Message-
From: EV [mailto:ev-boun...@lists.evdl.org] On Behalf Of Peri Hartman via EV
Sent: Monday, May 18, 2015 11:27 AM
To: Ben Goren; Willie2; Electric Vehicle Discussion List
Subject: Re: [EVDL] EVLN: Open Source Street-Legal affordable long-range
EV4the masses

Maybe they have short axles and aren't truly hub motors?

-- Original Message --
From: Ben Goren via EV ev@lists.evdl.org
To: Willie2 wmckem...@gmail.com; Electric Vehicle Discussion List 
ev@lists.evdl.org
Sent: 18-May-15 8:24:54 AM
Subject: Re: [EVDL] EVLN: Open Source Street-Legal affordable long-range
EV4the masses

On May 18, 2015, at 8:14 AM, Willie2 via EV ev@lists.evdl.org wrote:

  The URL posted for the car indicates that the hub motor(s) are 
sprung.

Huh? How on Earth is _that_ supposed to work?

b
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Re: [EVDL] EVLN: Open Source Street-Legal affordable long-range EV4the masses

2015-05-18 Thread Ben Goren via EV
On May 18, 2015, at 8:14 AM, Willie2 via EV ev@lists.evdl.org wrote:

 The URL posted for the car indicates that the hub motor(s) are sprung.

Huh? How on Earth is _that_ supposed to work?

b
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Re: [EVDL] EVLN: Open Source Street-Legal affordable long-range EV4the masses

2015-05-18 Thread tomw via EV
The numbers you post for Tesla do not include charger losses, the 216 Wh/mile
does.  The 196 Wh/mile number should be compared.  Either way 216 or 196 is
far less energy/mile than a Tesla S uses, so more efficient at moving one
human around, which is the typical occupancy.  

Maybe you are considering efficiency as energy/mile-weight.  Then the Tesla
would be 325/4750 lb = 0.068 to 375/4750 = 0.079 and my car would be
196/2260 = 0.087, so the Tesla moves a unit weight more efficiently than my
car assuming those numbers represent the same 50% mix of highway and city
driving. 



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Re: [EVDL] EVLN: Open Source Street-Legal affordable long-range EV4the masses

2015-05-18 Thread Michael Kadie via EV
The correlation between weight and efficiency is true below 45 mph in 
general.  Above 45 mph aerodynamics starts being more important than weight. 
This is why the the heavy first generation Toyota prius has good highway 
MPG.  In general the stop and go nature of travel below 45 mph overwhelms 
the greater efficiency.
We used a hill between my house and shop to work on the aerodynamics of my 
car.  After playing with cardboard and tape (then later vinyl) we increased 
the coast downhill speed by 15 mph and decreased my 1/8 mile time by 2/10 
with the same trap speed.  After this my 2000 pound Daytona-look-a-like went 
from around 350 wh/mile to 312 wh/mile driving 15 miles with 6 stop lights 4 
stop signs and a large hill and no-regeneration in both directions.  This 
was testing done for X-prize competition and was well measured.



-Original Message- 
From: tomw via EV

Sent: Monday, May 18, 2015 10:09 AM
To: ev@lists.evdl.org
Subject: Re: [EVDL] EVLN: Open Source Street-Legal affordable long-range 
EV4the masses


The numbers you post for Tesla do not include charger losses, the 216 
Wh/mile

does.  The 196 Wh/mile number should be compared.  Either way 216 or 196 is
far less energy/mile than a Tesla S uses, so more efficient at moving one
human around, which is the typical occupancy.

Maybe you are considering efficiency as energy/mile-weight.  Then the Tesla
would be 325/4750 lb = 0.068 to 375/4750 = 0.079 and my car would be
196/2260 = 0.087, so the Tesla moves a unit weight more efficiently than my
car assuming those numbers represent the same 50% mix of highway and city
driving.



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Re: [EVDL] EVLN: Open Source Street-Legal affordable long-range EV4the masses

2015-05-18 Thread paul dove via EV
I think you are wrong.
The rule of thumb is weight / 10.
For your car 2260/10=226 Wh/m
You claim 216 so this fits.
Tesla weighs 4700 lbs so it should use 470 Wh/m but it's between 325 and 375 
Wh/m for most people.
That comes to a 20% increase in efficiency over your car.
  From: tomw via EV ev@lists.evdl.org
 To: ev@lists.evdl.org 
 Sent: Monday, May 18, 2015 9:51 AM
 Subject: Re: [EVDL] EVLN: Open Source Street-Legal affordable long-range 
EV4the masses
   
At over 4700 lb Tesla is hardly the benchmark for efficiency.  My 2260 lb ev
5 1/2 year average energy use is 216 Wh/mile from the wall, with about 50%
travel on highways at 55 - 65 mph.  Charger efficiency, measured several
times, is 0.91, so that's about 197 Wh/mile or 5.1 miles/kWh excluding
charger losses.  

What I've read also says that hub wheels are a problem for higher speed
vehicles due to unsprung weight, but I've no experience with them.  A range
of 186 miles for my vehicle would require about a 46 kWh pack, assuming 20%
DoD, and not too much increase in vehicle weight due to this larger pack
size - so higher specific energy cells than the 103 kWh/kg it presently has. 
This vehicle is supposed to be lighter than mine, but still likely will need
significantly larger than 24kWh pack for 186 miles.  I expect like others
gone before it will not be completed, but there is always some hope. 



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Re: [EVDL] EVLN: Open Source Street-Legal affordable long-range EV4the masses

2015-05-18 Thread Ben Goren via EV
We must be using different terminology.

As best I understood it, the hub is the center of the wheel where the axle 
connects. The hubcap covers the hub. And I thought that hub motors are in the 
same basic location as the hubcap, with either the stator or rotor in the wheel 
and the other half in the axle.

Unsprung weight is the wheels and that which is fixed to them. Sprung weight is 
the frame and that which is fixed to it. The springs connect the two. 
Components, such as axles, that are fixed to both frame and wheels contribute 
some of their weight to each.

At absolute best, an axle motor would be partially sprung and partially 
unsprung. But once you put the motor in the wheel, in the hub, it's entirely 
unsprung.

b

On May 18, 2015, at 8:35 AM, Mark Grasser via EV ev@lists.evdl.org wrote:

 Hub motors are sprung, they are in the hub, which is sprung, as in sprung
 weight.
 
 .
 
 -Original Message-
 From: EV [mailto:ev-boun...@lists.evdl.org] On Behalf Of Peri Hartman via EV
 Sent: Monday, May 18, 2015 11:27 AM
 To: Ben Goren; Willie2; Electric Vehicle Discussion List
 Subject: Re: [EVDL] EVLN: Open Source Street-Legal affordable long-range
 EV4the masses
 
 Maybe they have short axles and aren't truly hub motors?
 
 -- Original Message --
 From: Ben Goren via EV ev@lists.evdl.org
 To: Willie2 wmckem...@gmail.com; Electric Vehicle Discussion List 
 ev@lists.evdl.org
 Sent: 18-May-15 8:24:54 AM
 Subject: Re: [EVDL] EVLN: Open Source Street-Legal affordable long-range
 EV4the masses
 
 On May 18, 2015, at 8:14 AM, Willie2 via EV ev@lists.evdl.org wrote:
 
 The URL posted for the car indicates that the hub motor(s) are 
 sprung.
 
 Huh? How on Earth is _that_ supposed to work?
 
 b
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Re: [EVDL] EVLN: Open Source Street-Legal affordable long-range EV4the masses

2015-05-18 Thread EVDL Administrator via EV
On 18 May 2015 at 11:35, Mark Grasser via EV wrote:

 Hub motors are sprung, they are in the hub, which is sprung, as in sprung
 weight.
 

I'm not positive, but I think the car's website has it backward.  

I think the following is mostly correct; engineers please set me right if 
not.

The body of a vehicle is sprung mass, because it's suspended on springs.  
The wheels are unsprung mass, unless you count the limited resiliency of the 
tires.  Old fashioned solid axles are unsprung mass.  In a modern car, some 
suspension components are unsprung mass.  A motor mounted in the wheel or 
fastened to a solid axle is (a fair bit of) unsprung mass.  

A motor mounted to the vehicle body, driving the wheels through a flexible 
axle shaft, is sprung mass.  In this case, the drive axles are partly sprung 
and partly unsprung, but I don't know how to calculate the proportions.

David Roden - Akron, Ohio, USA
EVDL Administrator

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Re: [EVDL] EVLN: Open Source Street-Legal affordable long-range EV4the masses

2015-05-18 Thread Lee Hart via EV

Ben Goren via EV wrote:

The URL posted for the car indicates that the hub motor(s) are sprung.

Huh? How on Earth is _that_ supposed to work?


One way is to have a long shaft on the motor. It acts like a swing axle, 
like the old VW Beetles. The motor itself is mounted so it can pivot, or 
has a universal joint between it and the axle.


Another is to have a gear-, chain-, or belt-reduction between the motor 
shaft and the wheel. The motor mounts to the vehicle chassis, and the 
wheel is free to move up/down on a trailing arm (that also houses the 
reduction unit).


Another is that they have an axial flux motor design, where the stator 
can be attached to the car chassis, but the rotor can move up/down with 
the suspension.


Still another possibility is that the reporter is mistaken.

--
A designer knows he has achieved perfection not when there is
nothing left to add, but when there is nothing left to take away.
-- Antoine de Saint Exupery
--
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Re: [EVDL] EVLN: Open Source Street-Legal affordable long-range EV4the masses

2015-05-18 Thread Ben Goren via EV
On May 18, 2015, at 10:57 AM, Michael Kadie via EV ev@lists.evdl.org wrote:

 The correlation between weight and efficiency is true below 45 mph in general.

That makes sense, and it's good news for my PHEV conversions...all-electric 
mode is going to be mostly around town and mostly at or below 45 MPH. Which 
means I should easily hit, for the Mustang at least, my goal of range 
performance roughly comparable to a Chevy Volt

b
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Re: [EVDL] EVLN: Open Source Street-Legal affordable long-range EV4the masses

2015-05-18 Thread Peri Hartman via EV
I thought that at freeway speeds the weight of the vehicle doesn't make 
much difference.  But how slippery it is does.  Unless, of course, 
you're going 186 miles all uphill.

Peri

-- Original Message --
From: Lee Hart via EV ev@lists.evdl.org
To: tomw tomofreno2...@yahoo.com; Electric Vehicle Discussion List 
ev@lists.evdl.org

Sent: 18-May-15 11:40:19 AM
Subject: Re: [EVDL] EVLN: Open Source Street-Legal affordable long-range 
EV4the masses



tomw via EV wrote:
At over 4700 lb Tesla is hardly the benchmark for efficiency. My 2260 
lb ev
5 1/2 year average energy use is 216 Wh/mile from the wall, with about 
50%
travel on highways at 55 - 65 mph. Charger efficiency, measured 
several

times, is 0.91, so that's about 197 Wh/mile or 5.1 miles/kWh excluding
charger losses.


That excellent, Tom. Remind me again what your EV is?

A range of 186 miles for my vehicle would require about a 46 kWh pack, 
assuming 20%

DoD...


Should that be 80% DOD (i.e. 80% of the capacity of the pack used)?

This vehicle is supposed to be lighter than mine, but still likely 
will need
significantly larger than 24kWh pack for 186 miles.  I expect like 
others

gone before it will not be completed, but there is always some hope.


There is hope for going 186 miles on 24 KWH. It just requires a very 
efficient design that is scratch-built as an EV, and not just an IC 
conversion or other car built with the same heavy steel construction as 
ICEs.


For example, the Solectria Sunrise went over 200 miles on a charge with 
its 26 KWH nimh pack on *many* occasions, and even exceeded 300 miles 
with James Worden hypermiling at the wheel.

-- A designer knows he has achieved perfection not when there is
nothing left to add, but when there is nothing left to take away.
-- Antoine de Saint Exupery
--
Lee Hart, 814 8th Ave N, Sartell MN 56377, www.sunrise-ev.com
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Re: [EVDL] EVLN: Open Source Street-Legal affordable long-range EV4the masses

2015-05-18 Thread paul dove via EV
When I built mine I did a spread sheet.
It's all weight until you get up to highway speeds in excess of 65 miles per 
hour on my 86 Celica.

 From: Ben Goren b...@trumpetpower.com
 To: paul dove dov...@bellsouth.net; Electric Vehicle Discussion List 
ev@lists.evdl.org 
 Sent: Monday, May 18, 2015 12:16 PM
 Subject: Re: [EVDL] EVLN: Open Source Street-Legal affordable long-range 
EV4the masses
   
On May 18, 2015, at 10:02 AM, paul dove via EV ev@lists.evdl.org wrote:

 The rule of thumb is weight / 10.

Oooh -- that's a very useful suggestion.

How much does aerodynamics change that? In particular, I'm thinking of a 1964 
1/2 Mustang with, I think, roughly a 0.5 cd. Final weight, though, should be 
roughly 3,000 pounds, maybe a bit over. And...a 1968 VW Westfalia Campmobile, 
probably 4,000+ pounds and (literally!) the aerodynamics of a shoebox.

I've been figuring that better than 500 Wh / mile would be gravy for either. 
Not that I'm expecting such low numbers, especially for the Mustang; just that, 
if that's what I use, there'll be plenty of Murphy factor such that my 
surprise at the real-world performance will be pleasant.

(And, those who don't know: I'm looking at a PHEV through-the-ground conversion 
for both, retaining the RWD ICE drivetrain and adapting a FWD axle with the 
electric motor connected only to that.)



b

   
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Re: [EVDL] EVLN: Open Source Street-Legal affordable long-range EV4the masses

2015-05-18 Thread Ben Goren via EV
On May 18, 2015, at 12:18 PM, paul dove via EV ev@lists.evdl.org wrote:

 When I built mine I did a spread sheet.

Any chance you have a copy handy and would be willing to share?

Because of the nature of the project, I'm not overly worried about battery 
range, but it's always better to refine expectations when possible.

Thanks!

b
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Re: [EVDL] EVLN: Open Source Street-Legal affordable long-range EV4the masses

2015-05-18 Thread Lee Hart via EV

Lee Hart wrote:

...have a long shaft on the motor... acts like a swing axle
...have a gear-, chain-, or belt-reduction between motor shaft and wheel...


Ben Goren via EV wrote:

Are any of those considered hub motor designs? I've never, for example,
heard of an aircooled VW as an hub motor vehicle.


Much of this is defined by marketing, not engineering. If calling it a 
hub motor makes it sell, then it's called a hub motor. You'll find 
lots of examples of bicycle hub motors that have a high-speed motor 
with a gear reduction between it and the wheel, for example. Of course 
in bicycles, unsprung weight is much less of a problem due to the low 
speeds and general lack of suspension anyway.



have an axial flux motor design, where the stator can be attached  to
the car chassis, but the rotor can move up/down with the suspension.



Sounds like either a recipe for disaster or an impossible design.


True direct-drive hub motors pretty much *are* an impossible design. :-/ 
They only work if you're willing to sacrifice cost, performance, 
reliability, etc. just to have a hub motor. That means they only get 
used in specialized applications.



You've either got no room for travel between stator and rotor and
the two catastrophically collide the first time you run over a pebble,
or else you've got an huge gap between the two with some sort of
magnetic levitation keeping the wheels attached to the car and
also somehow spinning.


Indeed, the working examples do have these issues. They'll use McPherson 
strut suspension, so the wheel does move straight up/down. Then some 
kind of planar ball bearing, air cushion, or other means to keep the 
rotor and stator apart, or minimize the consequences of them touching 
(RPM is low, after all).

--
A designer knows he has achieved perfection not when there is
nothing left to add, but when there is nothing left to take away.
-- Antoine de Saint Exupery
--
Lee Hart, 814 8th Ave N, Sartell MN 56377, www.sunrise-ev.com
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Re: [EVDL] EVLN: Open Source Street-Legal affordable long-range EV4the masses

2015-05-18 Thread Ben Goren via EV
On May 18, 2015, at 11:56 AM, Lee Hart leeah...@earthlink.net wrote:

 Ben Goren via EV wrote:
 The URL posted for the car indicates that the hub motor(s) are sprung.
 Huh? How on Earth is _that_ supposed to work?
 
 One way is to have a long shaft on the motor. It acts like a swing axle, like 
 the old VW Beetles. The motor itself is mounted so it can pivot, or has a 
 universal joint between it and the axle.
 
 Another is to have a gear-, chain-, or belt-reduction between the motor shaft 
 and the wheel. The motor mounts to the vehicle chassis, and the wheel is free 
 to move up/down on a trailing arm (that also houses the reduction unit).

Are any of those considered hub motor designs? I've never, for example, heard 
of an aircooled VW as an hub motor vehicle.

 Another is that they have an axial flux motor design, where the stator can be 
 attached to the car chassis, but the rotor can move up/down with the 
 suspension.

Sounds like either a recipe for disaster or an impossible design. You've either 
got no room for travel between stator and rotor and the two catastrophically 
collide the first time you run over a pebble, or else you've got an huge gap 
between the two with some sort of magnetic levitation keeping the wheels 
attached to the car and also somehow spinning.

 Still another possibility is that the reporter is mistaken.

Sounds like the answer

b

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Re: [EVDL] EVLN: Open Source Street-Legal affordable long-range EV4the masses

2015-05-18 Thread Lee Hart via EV

Paul Dove wrote:

When I built mine I did a spread sheet.


Ben Goren via EV wrote:

Any chance you have a copy handy and would be willing to share?


Here is a copy of the Excel spreadsheet I use for my performance 
calculations. This is a dead version for email purposes (filled out 
for my 1980 LeCar / Lectric Leopard EV), but it shows the equations for 
the calculations. Ben, I can send a live version to your email address 
if you like (let me know off-list).


Renault LeCar HP vs. Speed Calculations by: Lee Hart

HP = rolling resistance + power train loss + aerodynamic drag

where   rolling resistance = R W V / 375
R = tire roll resistance0.008
W = vehicle weight, lbs.2306
V = velocity, mph   5

power train loss = C W V^2 / 375
C = loss coefficient0.0002
I^2R, gear, bearing, stirring etc.  

aerodynamic drag = Cd A V^3 / 146,625
Cd = drag coefficient   0.35
A = frontal area, sq.ft.18

motor   ADC L91   15 HP at   96 volts and   135 amps = 86% efficiency

batteries   12 Concorde 12 v each   weight (lbs)63
33% of curb wt  144 v total amp-hrs (20-hr rate)95
175 minutes at  25 amps Peukert amp-hrs 104
621 minutes at  8 amps  Peukert exponent1.11

MPH 25  30  35  40  45  50  55  60
MotorHP 2.673.745.076.698.6210.91   13.57   16.66
Eff.66% 72% 77% 81% 84% 85% 86% 86%
WattsIn 30393863489261607701955411762   14373
Amps22  28  36  45  56  70  86  105
Minutes 200 153 118 91  71  56  45  36
Miles   83  77  69  61  54  47  41  36

A spreadsheet makes it easy to play what if... games. What if I add a 
battery? What if I change from lead-acid to lithium? What if I reduce 
the weight, or improve aerodynamics, etc.

--
A designer knows he has achieved perfection not when there is
nothing left to add, but when there is nothing left to take away.
-- Antoine de Saint Exupery
--
Lee Hart, 814 8th Ave N, Sartell MN 56377, www.sunrise-ev.com
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Re: [EVDL] EVLN: Open Source Street-Legal affordable long-range EV4the masses

2015-05-18 Thread Lee Hart via EV

Lee Hart via EV wrote:

Here is a copy of the Excel spreadsheet I use for my performance
calculations...


Grr... I'm sorry the columns don't line up. It seems like the modern web 
simply can't handle a plain ASCII text file any more. Programs insist on 
changing tabs, double spaces, fonts, etc. which messes up the columns.


--
A designer knows he has achieved perfection not when there is
nothing left to add, but when there is nothing left to take away.
-- Antoine de Saint Exupery
--
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Re: [EVDL] EVLN: Open Source Street-Legal affordable long-range EV4the masses

2015-05-18 Thread tomw via EV
Yes I agree that on average over different vehicle types the drag force
generally becomes larger than the rolling resistance force at around 45 mph. 
The Tesla S is interesting in this regard though since it has very low Cd
and not that large of  cross sectional area for such a massive vehicle.  As
a result the drag force doesn't become larger than the rolling resistance
force until significantly higher speed.

The two forces are equal for my car at about 45 mph, drag force is about 50%
larger at 55 mph, and about twice as large at about 65 mph. (Cd and rolling
resistance estimates from roll down tests)



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Re: [EVDL] EVLN: Open Source Street-Legal affordable long-range EV4the masses

2015-05-18 Thread Lee Hart via EV

Mr23 via EV wrote:

Lee, what about hosting your spreadsheets at your website, along with
all the other technical information?


That's a good idea. I'll do it. Thanks Mr23!

Hmm... does anyone know if there's an easy way to have an online active 
spreadsheet, where the viewer can fill in his data online, and see the 
results online? If I put it up as (for example) an .XLS file, people 
would have to download it, and have the right version of Excel to run 
it. If you know, contact me off-list, as it's getting off-topic for the 
EVDL.


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A designer knows he has achieved perfection not when there is
nothing left to add, but when there is nothing left to take away.
-- Antoine de Saint Exupery
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Lee Hart, 814 8th Ave N, Sartell MN 56377, www.sunrise-ev.com
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Re: [EVDL] EVLN: Open Source Street-Legal affordable long-range EV4the masses

2015-05-18 Thread tomw via EV
Thanks Lee.  The car is a 2001 Suzuki Swift, www.evalbum.com/3060

Yes it should have been 80% DOD.  Thanks, I corrected it.

I keep the tires at about 36 psi (that's what the tire gauge says anyway). 
Cd = 0.32 and rolling resistance plus brake drag = 0.014 gave best fit to
the roll down data, and the Cd agrees with the spec I found on line.  The
Tesla S has almost exactly the same CdA as this car.  Pretty impressive for
such a large vehicle.  From that, and the much greater weight of the Tesla
you can see drag force will not exceed rolling resistance force until quite
a bit above 45 mph, the cross over point for my car.



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Re: [EVDL] EVLN: Open Source Street-Legal affordable long-range EV4the masses

2015-05-18 Thread John Lussmyer via EV
On Mon May 18 20:42:44 PDT 2015 ev@lists.evdl.org said:
The two forces are equal for my car at about 45 mph, drag force is about 50%
larger at 55 mph, and about twice as large at about 65 mph. (Cd and rolling
resistance estimates from roll down tests)

I really should figure this out for my EV.  95 Ford F250.  Around 6300 lbs.
Anyone have the calcs handy?


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Re: [EVDL] EVLN: Open Source Street-Legal affordable long-range EV4the masses

2015-05-18 Thread Mr23 via EV
Lee, what about hosting your spreadsheets at your website, along with 
all the other technical information?


-Chris

On 5/18/2015 5:17 PM, Lee Hart via EV wrote:

Paul Dove wrote:

When I built mine I did a spread sheet.


Ben Goren via EV wrote:

Any chance you have a copy handy and would be willing to share?


Here is a copy of the Excel spreadsheet I use for my performance 
calculations. This is a dead version for email purposes (filled out 
for my 1980 LeCar / Lectric Leopard EV), but it shows the equations 
for the calculations. Ben, I can send a live version to your email 
address if you like (let me know off-list).


Renault LeCar HP vs. Speed Calculationsby: Lee Hart

HP = rolling resistance + power train loss + aerodynamic drag

whererolling resistance = R W V / 375
R = tire roll resistance0.008
W = vehicle weight, lbs.2306
V = velocity, mph5

power train loss = C W V^2 / 375
C = loss coefficient0.0002
I^2R, gear, bearing, stirring etc.

aerodynamic drag = Cd A V^3 / 146,625
Cd = drag coefficient0.35
A = frontal area, sq.ft.18

motorADC L91   15 HP at   96 volts and   135 amps = 86% efficiency

batteries12 Concorde12 v eachweight (lbs)63
33% of curb wt144 v totalamp-hrs (20-hr rate)95
175 minutes at25 ampsPeukert amp-hrs104
621 minutes at8 ampsPeukert exponent 1.11

MPH2530354045505560
MotorHP2.673.745.076.698.6210.91 13.5716.66
Eff.66%72%77%81%84%85%86%86%
WattsIn303938634892616077019554 1176214373
Amps22283645567086105
Minutes2001531189171564536
Miles8377696154474136

A spreadsheet makes it easy to play what if... games. What if I add 
a battery? What if I change from lead-acid to lithium? What if I 
reduce the weight, or improve aerodynamics, etc.


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Re: [EVDL] EVLN: Open Source Street-Legal affordable long-range EV4the masses

2015-05-17 Thread Michael Kadie via EV
Generally speaking hub motors without shafts have a high unsprung weight and 
therefore have a rougher ride and a lot of stress on the motor.
24 kwh = 186 miles is more what I have problems with.  4 miles / kwh is 
great efficiency better than Tesla.  The article did mention a max speed of 
47 mph and rule of thumb at 45 mph aerodynamic forces are not significant so 
light weight vehicle does very well.


Michael 'T-Rex' Kadie

-Original Message- 
From: EVDL Administrator via EV

Sent: Sunday, May 17, 2015 8:08 PM
To: Electric Vehicle Discussion List
Subject: Re: [EVDL] EVLN: Open Source Street-Legal affordable long-range 
EV4the masses


On 17 May 2015 at 19:22, Mike Nickerson via EV wrote:

Personally, my skepticism revolves around the hub motors (pun intended). 
Lots

of people have tried them, and few or none have succeeded.


I'm sure I've missed some of the attempts, but this is one I recall that
came close to success (though nowhere near production).  They mention some
handling problems but (I think) blame them on the somewhat high CG and
narrow track.

http://www.gaura.com/ev/luciole/index_e.html

I have to confess that I've been smitten with this little gem since I first
read of it in the late 1990s.  It's impressive design work for college
students, quite refined.  What a pity it never even got close to production.

David Roden - Akron, Ohio, USA
EVDL Administrator

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