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You can reach the person managing the list at [EMAIL PROTECTED] When replying, please edit your Subject line so it is more specific than "Re: Contents of EV digest..." Today's Topics: 1. Re: Coupler design, was: Re: Coupler material (Jeremy Green) 2. Re: Volt revisited, an' More Stuff. (Bob Rice) 3. Re: EV Innovation (was Volt on Youtube -- photos under thehood) (Bob Rice) 4. Re: ADC motor (storm connors) 5. Re: ADC motor (Zeke Yewdall) 6. Re: Volt revisited (storm connors) 7. Re: ADC motor (Roderick Wilde) 8. Re: Ni-Cad Self Discharge Rate ([EMAIL PROTECTED]) 9. Re: Ni-Cad Self Discharge Rate ((-Phil-)) 10. Re: EV Innovation (was Volt on Youtube -- photos under thehood) (storm connors) 11. Re: Coupler design, was: Re: Coupler material (storm connors) 12. Re: EV Innovation (was Volt on Youtube -- photos under the hood) (Robert MacDowell) 13. Re: Coupler design, was: Re: Coupler material (Jeremy Green) 14. Ni-Cad Self Discharge Rate (adjustment) (Mark Hanson) 15. Re: EV Innovation (was Volt on Youtube -- photos under the hood) (Robert MacDowell) 16. Lining it all up without vibration (damon henry) 17. Re: Coupler design, was: Re: Coupler material (Roland Wiench) 18. Re: Lining it all up without vibration (Jeff Major) 19. Re: Lining it all up without vibration (storm connors) 20. Re: Lining it all up without vibration (Roland Wiench) ---------------------------------------------------------------------- Message: 1 Date: Tue, 27 Nov 2007 12:24:07 -0500 From: Jeremy Green <[EMAIL PROTECTED]> Subject: Re: [EVDL] Coupler design, was: Re: Coupler material To: Electric Vehicle Discussion List <ev@lists.sjsu.edu> Message-ID: <[EMAIL PROTECTED]> Content-Type: text/plain; charset=US-ASCII; format=flowed; delsp=yes Hello all, I've been following along with this coupler discussion because I'm in a similar boat. I would have loved to have electro auto make the coupler but they don't have my pattern and they don't seem interested in my business. So, I thought I would have it made myself. I'm capable of doing the adapter plate myself but the coupler is a little technical. Anyway, my problem is that the bolt circle for the flywheel on my car has a diameter of 63 mm. There are 8 bolts. Looking at a quick cad drawing of the bolt circle along with various QD bolt circles it is impossible to fit the two unless you go up to the SF size QD bushing (which is nice with it's 900 ft/lb rating) but, the SF size bushing is getting really large and seems to want 2.06" of shaft to grip. I think my FB4001 motor only has about 1.5" to grip (please correct my if I'm wrong). I haven't removed the old transmission from my motor yet so I'm not sure, I'm just going by the advanced DC drawing that I have. So, my questions are: 1. Is it that critical that there is motor shaft in all of the bushing (ie can there be 1/2 at the outside edge that is empty) 2. Is there another manufacturer of similar bushings that has different bolt circles. The other solution I guess is to make the bushing from scratch. I like Jeff's solution but it would be simpler to just buy a bushing and I'm not sure I can fit that much inside the flywheel bolt pattern. Anyway, any input would be appreciated. Thanks! -Jeremy ------------------------------ Message: 2 Date: Tue, 27 Nov 2007 12:25:33 -0500 From: "Bob Rice" <[EMAIL PROTECTED]> Subject: Re: [EVDL] Volt revisited, an' More Stuff. To: "Electric Vehicle Discussion List" <ev@lists.sjsu.edu> Message-ID: <[EMAIL PROTECTED]> Content-Type: text/plain; format=flowed; charset="iso-8859-1"; reply-type=original Hi EVerybody; I You Tubed the Volt, what a Joke! The one where the woman got in and drove it out of the driveway. Ha Ha. Sounded like a Chicago, North Shore and Milwaukee Intterurban Railroad car, or a Chicago, South Shore and South Bend Train, circa 1928!! As a trolley fan, sounded nice Ha Ha!!You Chicagoland guys USED to hear the sounds of Heavy electric rail. Or the Illinois Central's 1500 volt "Green Cars"All fond memories. IF that gal had my Jetta, she coulda unplugged it, flipped the flap shut, on the gas filler, camera lingering on my " Boycott OPEC Use electric fuel"sticker, climbed in, put 'er in second and glid out the driveway silently! And gone down the road at 35-40 mph, out of the pix!Hell! The Jetta is a better LOOKING car than the ReVOLT, anyhow. She coulda picked up 3 of her friends in the Jetta, to go shopping or to refinance her SUV( Mc Mansion) house. I think the Volt is UGLY as sin, anyhow. Now IF they had taken the EV-1 and fitted it with a small gas jenny for AFTER you have gone OVER 100 miles and needed a boost? IF you could leave it at home UNTIL you needed the range and you could stuff it aboard? A EV-2 MIGHT be a 4 door, and redesigned to have less tunnel down the middle, but still have a good C of D. EV-1 LOOKED nice, after all, form follows function. A EV-3 Wagon? But none dare call a Station Wagon a Station Wagon, nowadaze! But ya all know General Murders is gunna stonewall the electric car as long as they can. Gas is only going higher, as you read this it MUST be 100 bux a barrel for oil, today?Looking at Lutz and his ilk I think" Would YOU buy a used car from this guy? Ha Ha, or NEW car from them, ether? The only way any significent change will be another 911, or Pearl Harbor, WAR, of our starting ,when the Oil Folks over where it is HOT all the time say;" Screw You" and turn off the taps. Very few planes flying. Amtrak struggling to keep a 1940's system going. Oh! we're all set in the Least Coast where the lines are electric now. BNSF and the Union Pathetic stringing up catenery, GM's Electro Motive div. building electric locomotives. Well, GM spun off EMD a few years ago, and the engines will come from Canada as they closed La Grange , Ill. plant "Home of the Diesel Locomotive".They should turn that place into a museum! Been there. Awesome seeing Diseasels born! Of course Generous Electric could build electrics again, too. Back on topic a little. Maybe Lee Hart will have Sunrise reserected9Keep those checks going!) before GM gets it's shit together?Or Jerry Dycus has Freedom going? Freedom is a nitch market, but to him a thousand car order would be a HUGH one. To GM they wouldn't bother?We HAD 1000 EV-1's already.Tesla?We'll see.He's having issues, too. But they have money to throw at them, big time! The Electric's time is hear, IF we can overcome politics, get all the Good Stuff together, and get it to market before the apoloplipse? Somebody commented that changing to electric COULD wreck the "industry" Well, teamsters wrecked some of the first steam locomotives, reasoning that they would put them out of work?The buggy whip guyz had to change, too. when Auyto-mobiles came on the scene, too. The folks that make my beloved 78 rpm records HAD to change 50 years ago. Of course THEY have learned well; The Format of the Week" concept. CD's, DVD's, stuff changes every few minutes. But how much of this crap will WORK in 100 years from now, like my Victor 1907 records will STILL play? I get the styluses(needles) to play them on line, ironicly enough.You can still BUY a 78 rpm turntable for your listining pleasure!O.T. a tad, here, go to http:/loudcity.com/station/440.aspx , click on "Radio Dismuke". Enjoy the snappy upbeat tunes, good for building/driving electrics by, Jettas to Acelas!I am happy with something I like to pass it on.Gotta love Internet Radio!Scratch free 78's 24/7 what's not to love?He throws in ads, vintage, too. good for a grin, Fords and Shell gas<g>!While we were talking about life changes. What about the typewriter folks? With the net? I never learned HOW to type, I have scene guyz use BOTH hands<g>!Hafta, nowadaze! I hope to see a new magazine on the newsstands at, the airport or Penn Station. "Racing EV's". You buy it and see the two page centerfold type ad for Hy Torque Racing motors,Jim has hired 37 MORE guyz to meet demand!! same for Cafe Electric Million amp Zillas. Now used by the US Navy in their newest, fastest cruise ships! All the names that are household words have gone national.We will have enough magazine filling stuff EVentually.NEDRA goes in the 'zine biz?I mean look at all the car GO mags now? Car Craft, sitting here.A listing, two pages of new strips opening in residental areas. ELECTRIC only. Drawing crowds out for a fun day.Alota new created work, for leftover Midas guyz?There will be plenty of work out there in my Perfect World. You will ALWAYS need body shop guyz to streighten out bent electrics, too?Tires, front alinment work, Custom shops, all that that is in place, now. You Tube is our best friend! With the Volt garbage you can watch the Good EV stuff; guyz, like Forken Swift, common folks doing electrics.Of course Killa Cycle gets alot of play-time, too.You can waste ALL day on You Tube. 3 years ago there was NO You Tube at all. So send yur stuff in, put it in front of the World! Beats the shit out of the printing press! YT just links along. Interesting to read the "comments" stuff, too.YT goes all over the world, like the List. Democracy in action! Seeya Bob ------------------------------ Message: 3 Date: Tue, 27 Nov 2007 12:31:09 -0500 From: "Bob Rice" <[EMAIL PROTECTED]> Subject: Re: [EVDL] EV Innovation (was Volt on Youtube -- photos under thehood) To: "Electric Vehicle Discussion List" <ev@lists.sjsu.edu> Message-ID: <[EMAIL PROTECTED]> Content-Type: text/plain; format=flowed; charset="iso-8859-1"; reply-type=original ----- Original Message ----- From: <[EMAIL PROTECTED]> To: "Electric Vehicle Discussion List" <ev@lists.sjsu.edu> Sent: Tuesday, November 27, 2007 11:59 AM Subject: Re: [EVDL] EV Innovation (was Volt on Youtube -- photos under thehood) > Yes for the show car that has been shown. However they are touting > for the production car of only 40 miles and we all know that the EV-1 > did better than that and that was without an onboard charging generator. > > One would hope but we all know what that means. Hell! Our CONVERSIONS will do 40 miles now. Big deal!? Anf faster and QUIETER, too. Bob, drivin' more than 40 mile a day for 9 years! > : ) > > Pete > > > On Nov 27, 2007, at 8:24 AM, Zeke Yewdall wrote: > >> Ummm. Didn't we establish that the car at the show probably WAS a >> golf cart, with a nicer body.... One would hope that they upgrade the >> production version......... > > _______________________________________________ > For subscription options, see > http://lists.sjsu.edu/mailman/listinfo/ev > > > -- > Internal Virus Database is out-of-date. > Checked by AVG Free Edition. > Version: 7.5.488 / Virus Database: 269.13.28/1023 - Release Date: > 9/22/2007 1:27 PM > > ------------------------------ Message: 4 Date: Tue, 27 Nov 2007 12:33:17 -0500 From: "storm connors" <[EMAIL PROTECTED]> Subject: Re: [EVDL] ADC motor To: "Electric Vehicle Discussion List" <ev@lists.sjsu.edu> Message-ID: <[EMAIL PROTECTED]> Content-Type: text/plain; charset=ISO-8859-1 Wouldn't that depend on the direction of rotation? On Nov 27, 2007 9:53 AM, damon henry <[EMAIL PROTECTED]> wrote: > > The air comes in through the brush end. > > damon > > > > Date: Tue, 27 Nov 2007 06:40:38 -0800 > > From: [EMAIL PROTECTED] > > To: ev@lists.sjsu.edu > > Subject: [EVDL] ADC motor > > > > > > > I have installed a 9" ADC motor in a 2000 Ford Focus. I plan to pan off the > > underneath to keep off the splash and close off the grill. Then I will pipe > > fresh air to the motor with some of the residual air hose from the ICE. My > > question: which end of the ADC does the air enter the motor, the fan end or > > the brush end? > > > > -- > > View this message in context: > > http://www.nabble.com/ADC-motor-tf4882090s25542.html#a13971813 > > Sent from the Electric Vehicle Discussion List mailing list archive at > > Nabble.com. > > > > _______________________________________________ > > For subscription options, see > > http://lists.sjsu.edu/mailman/listinfo/ev > > _________________________________________________________________ > Connect and share in new ways with Windows Live. > http://www.windowslive.com/connect.html?ocid=TXT_TAGLM_Wave2_newways_112007 > > > _______________________________________________ > For subscription options, see > http://lists.sjsu.edu/mailman/listinfo/ev > -- http://www.austinev.org/evalbum/1059 http://stormselectric.blogspot.com/ Storm ------------------------------ Message: 5 Date: Tue, 27 Nov 2007 10:37:53 -0700 From: "Zeke Yewdall" <[EMAIL PROTECTED]> Subject: Re: [EVDL] ADC motor To: "Electric Vehicle Discussion List" <ev@lists.sjsu.edu> Message-ID: <[EMAIL PROTECTED]> Content-Type: text/plain; charset=ISO-8859-1 Depends on whether the motor has a built in fan. The ones I've seen have had external blowers -- no fan built into the motor. But I haven't seen an ADC up close either. Z On Nov 27, 2007 10:33 AM, storm connors <[EMAIL PROTECTED]> wrote: > Wouldn't that depend on the direction of rotation? > > > On Nov 27, 2007 9:53 AM, damon henry <[EMAIL PROTECTED]> wrote: > > > > The air comes in through the brush end. > > > > damon > > > > > > > Date: Tue, 27 Nov 2007 06:40:38 -0800 > > > From: [EMAIL PROTECTED] > > > To: ev@lists.sjsu.edu > > > Subject: [EVDL] ADC motor > > > > > > > > > > > I have installed a 9" ADC motor in a 2000 Ford Focus. I plan to pan off > > > the > > > underneath to keep off the splash and close off the grill. Then I will > > > pipe > > > fresh air to the motor with some of the residual air hose from the ICE. My > > > question: which end of the ADC does the air enter the motor, the fan end > > > or > > > the brush end? > > > > > > -- > > > View this message in context: > > > http://www.nabble.com/ADC-motor-tf4882090s25542.html#a13971813 > > > Sent from the Electric Vehicle Discussion List mailing list archive at > > > Nabble.com. > > > > > > _______________________________________________ > > > For subscription options, see > > > http://lists.sjsu.edu/mailman/listinfo/ev > > > > _________________________________________________________________ > > Connect and share in new ways with Windows Live. > > http://www.windowslive.com/connect.html?ocid=TXT_TAGLM_Wave2_newways_112007 > > > > > > _______________________________________________ > > For subscription options, see > > http://lists.sjsu.edu/mailman/listinfo/ev > > > > > > -- > http://www.austinev.org/evalbum/1059 > http://stormselectric.blogspot.com/ > Storm > > > _______________________________________________ > For subscription options, see > http://lists.sjsu.edu/mailman/listinfo/ev > ------------------------------ Message: 6 Date: Tue, 27 Nov 2007 12:47:51 -0500 From: "storm connors" <[EMAIL PROTECTED]> Subject: Re: [EVDL] Volt revisited To: "Electric Vehicle Discussion List" <ev@lists.sjsu.edu> Message-ID: <[EMAIL PROTECTED]> Content-Type: text/plain; charset=ISO-8859-1 The point is, this is an opportunity to make EVs a commodity. Buying parts at retail and doing conversions won't do it. GM is looking at 60,000 for the first year's production. Think about what that could do for the price of battery packs. -- they've irreversibly proven that > they don't give a hoot about their customers, so I'm just cheering for > them to go bankrupt. This is a rather harsh comment. They certainly care about their customers. They rely on them for future sales. The old Chinese curse "may your wishes come true" comes to mind. I wouldn't buy GM stock, but I'd like to be first in line for a Volt. My first new car since 1964. ------------------------------ Message: 7 Date: Tue, 27 Nov 2007 09:53:24 -0800 From: "Roderick Wilde" <[EMAIL PROTECTED]> Subject: Re: [EVDL] ADC motor To: "Electric Vehicle Discussion List" <ev@lists.sjsu.edu> Message-ID: <[EMAIL PROTECTED]> Content-Type: text/plain; format=flowed; charset="iso-8859-1"; reply-type=original It does not depend on rotation as the fan blades are perpendicular to the armature shaft. Roderick Wilde, President, EV Parts Inc. Your Online EV Superstore www.evparts.com 1-360-385-7082 Phone: 360-582-1270 Fax: 360-582-1272 PO Box 834, Carlsborg, WA 98324 108-B Business Park Loop, Sequim, WA 98382 ----- Original Message ----- From: "storm connors" <[EMAIL PROTECTED]> To: "Electric Vehicle Discussion List" <ev@lists.sjsu.edu> Sent: Tuesday, November 27, 2007 9:33 AM Subject: Re: [EVDL] ADC motor > Wouldn't that depend on the direction of rotation? > > On Nov 27, 2007 9:53 AM, damon henry <[EMAIL PROTECTED]> wrote: >> >> The air comes in through the brush end. >> >> damon >> >> >> > Date: Tue, 27 Nov 2007 06:40:38 -0800 >> > From: [EMAIL PROTECTED] >> > To: ev@lists.sjsu.edu >> > Subject: [EVDL] ADC motor >> >> > >> > >> > I have installed a 9" ADC motor in a 2000 Ford Focus. I plan to pan off >> > the >> > underneath to keep off the splash and close off the grill. Then I will >> > pipe >> > fresh air to the motor with some of the residual air hose from the ICE. >> > My >> > question: which end of the ADC does the air enter the motor, the fan >> > end or >> > the brush end? >> > >> > -- >> > View this message in context: >> > http://www.nabble.com/ADC-motor-tf4882090s25542.html#a13971813 >> > Sent from the Electric Vehicle Discussion List mailing list archive at >> > Nabble.com. >> > >> > _______________________________________________ >> > For subscription options, see >> > http://lists.sjsu.edu/mailman/listinfo/ev >> >> _________________________________________________________________ >> Connect and share in new ways with Windows Live. >> http://www.windowslive.com/connect.html?ocid=TXT_TAGLM_Wave2_newways_112007 >> >> >> _______________________________________________ >> For subscription options, see >> http://lists.sjsu.edu/mailman/listinfo/ev >> > > > > -- > http://www.austinev.org/evalbum/1059 > http://stormselectric.blogspot.com/ > Storm > > _______________________________________________ > For subscription options, see > http://lists.sjsu.edu/mailman/listinfo/ev > > > > -- > No virus found in this incoming message. > Checked by AVG Free Edition. > Version: 7.5.503 / Virus Database: 269.16.8/1154 - Release Date: > 11/27/2007 11:40 AM > > ------------------------------ Message: 8 Date: Tue, 27 Nov 2007 10:57:50 -0600 From: [EMAIL PROTECTED] Subject: Re: [EVDL] Ni-Cad Self Discharge Rate To: Electric Vehicle Discussion List <ev@lists.sjsu.edu> Cc: ev@lists.sjsu.edu Message-ID: <[EMAIL PROTECTED]> Content-Type: text/plain; charset=us-ascii That self discharge rate varies a lot by temp, doesn't it? Dec should be the easy month. Danny ----- Original Message ----- From: Mark Hanson <[EMAIL PROTECTED]> Date: Tuesday, November 27, 2007 8:14 am Subject: [EVDL] Ni-Cad Self Discharge Rate To: ev@lists.sjsu.edu > > Hi, > > I have to leave my EV at the airport for a week Dec 1-8 for EVS-23 > and noticed that STM5-180's are listed as a 1% self discharge per > day. Actually I measured over 6 days when I went to NASA (have > lunar rover schematics) for Thanksgiving and it took 3 kWh to perk > up again after being fully charged for 16 batteries in my E-Porsche > 3/.4kwh per mile = 7.5 mile loss. Since the airport is 16 miles > away with a 35 mile range at 60 mph I may not make it home unless I > take the backroads and maintain steady 40mph. (Can't get all that > EV stuff on my motorcycle). > > Have a EVS-23 day, > Mark > _________________________________________________________________ > Your smile counts. The more smiles you share, the more we donate. > Join in. > www.windowslive.com/smile?ocid=TXT_TAGLM_Wave2_oprsmilewlhmtagline > _______________________________________________ > For subscription options, see > http://lists.sjsu.edu/mailman/listinfo/ev > ------------------------------ Message: 9 Date: Tue, 27 Nov 2007 09:58:06 -0800 From: "(-Phil-)" <[EMAIL PROTECTED]> Subject: Re: [EVDL] Ni-Cad Self Discharge Rate To: "Electric Vehicle Discussion List" <ev@lists.sjsu.edu> Message-ID: <[EMAIL PROTECTED]> Content-Type: text/plain; format=flowed; charset="iso-8859-1"; reply-type=original Hi Mark, You only get a best of 300wh per mile? Seems pretty high consumption for a 914. Do you know how much your car weighs? Have you checked things like alignment? My 7000lb brick of a van gets 500wh/mile when lead-footing around the city, and a little better @ 55mph. Keep in mind, you can't really measure how much they were down by how much "extra" you had to put back, because of overcharge. You ARE overcharging, right? They definitely do self-discharge though. I'm planning on building a small charge maintainer I can use to combat this. 35mile range, even at 400wh seems low, how many STM-5-180's are in there? 35 would be on par with about 15 STM's basing it on what I know about my experience with Safts. Seems like you could put on your hazard lights and just drive in the right lane at 50mph and save enough to make it home, the surface streets, especially without regen, are probably going to cost more than 50mph on the highway. This one case (flooded Ni-cd) where an EV could benefit from a solar panel! -Phil ----- Original Message ----- From: "Mark Hanson" <[EMAIL PROTECTED]> To: <ev@lists.sjsu.edu> Sent: Tuesday, November 27, 2007 6:13 AM Subject: [EVDL] Ni-Cad Self Discharge Rate Hi, I have to leave my EV at the airport for a week Dec 1-8 for EVS-23 and noticed that STM5-180's are listed as a 1% self discharge per day. Actually I measured over 6 days when I went to NASA (have lunar rover schematics) for Thanksgiving and it took 3 kWh to perk up again after being fully charged for 16 batteries in my E-Porsche 3/.4kwh per mile = 7.5 mile loss. Since the airport is 16 miles away with a 35 mile range at 60 mph I may not make it home unless I take the backroads and maintain steady 40mph. (Can't get all that EV stuff on my motorcycle). Have a EVS-23 day, Mark _________________________________________________________________ Your smile counts. The more smiles you share, the more we donate. Join in. www.windowslive.com/smile?ocid=TXT_TAGLM_Wave2_oprsmilewlhmtagline _______________________________________________ For subscription options, see http://lists.sjsu.edu/mailman/listinfo/ev ------------------------------ Message: 10 Date: Tue, 27 Nov 2007 12:58:59 -0500 From: "storm connors" <[EMAIL PROTECTED]> Subject: Re: [EVDL] EV Innovation (was Volt on Youtube -- photos under thehood) To: "Electric Vehicle Discussion List" <ev@lists.sjsu.edu> Message-ID: <[EMAIL PROTECTED]> Content-Type: text/plain; charset=ISO-8859-1 Come on Bob. The 40 miles is on battery power. But when you are out of battery you don't have to go home at 10 MPH with batteries merrily boiling away. :-) Since it is a hybrid, what range would you design the battery pack for? (Remember these LiON batteries are expensive.) On Nov 27, 2007 12:31 PM, Bob Rice <[EMAIL PROTECTED]> wrote: > > ----- Original Message ----- > From: <[EMAIL PROTECTED]> > To: "Electric Vehicle Discussion List" <ev@lists.sjsu.edu> > Sent: Tuesday, November 27, 2007 11:59 AM > Subject: Re: [EVDL] EV Innovation (was Volt on Youtube -- photos under > thehood) > > > > Yes for the show car that has been shown. However they are touting > > for the production car of only 40 miles and we all know that the EV-1 > > did better than that and that was without an onboard charging generator. > > > > One would hope but we all know what that means. > > Hell! Our CONVERSIONS will do 40 miles now. Big deal!? Anf faster and > QUIETER, too. > > Bob, drivin' more than 40 mile a day for 9 years! > > > > : ) > > > > Pete > > > > > > On Nov 27, 2007, at 8:24 AM, Zeke Yewdall wrote: > > > >> Ummm. Didn't we establish that the car at the show probably WAS a > >> golf cart, with a nicer body.... One would hope that they upgrade the > >> production version......... > > > > _______________________________________________ > > For subscription options, see > > http://lists.sjsu.edu/mailman/listinfo/ev > > > > > > -- > > Internal Virus Database is out-of-date. > > Checked by AVG Free Edition. > > Version: 7.5.488 / Virus Database: 269.13.28/1023 - Release Date: > > 9/22/2007 1:27 PM > > > > > > > _______________________________________________ > For subscription options, see > http://lists.sjsu.edu/mailman/listinfo/ev > -- http://www.austinev.org/evalbum/1059 http://stormselectric.blogspot.com/ Storm ------------------------------ Message: 11 Date: Tue, 27 Nov 2007 13:07:09 -0500 From: "storm connors" <[EMAIL PROTECTED]> Subject: Re: [EVDL] Coupler design, was: Re: Coupler material To: "Electric Vehicle Discussion List" <ev@lists.sjsu.edu> Message-ID: <[EMAIL PROTECTED]> Content-Type: text/plain; charset=ISO-8859-1 Can't you make it the same as the back end of the ICE crankshaft? Or just cut off the end of a crankshaft and machine it to fit in your adapter sleeve? On Nov 27, 2007 12:24 PM, Jeremy Green <[EMAIL PROTECTED]> wrote: > Hello all, > > I've been following along with this coupler discussion because I'm in > a similar boat. I would have loved to have electro auto make the > coupler but they don't have my pattern and they don't seem interested > in my business. So, I thought I would have it made myself. I'm > capable of doing the adapter plate myself but the coupler is a little > technical. > Anyway, my problem is that the bolt circle for the flywheel on my car > has a diameter of 63 mm. There are 8 bolts. Looking at a quick cad > drawing of the bolt circle along with various QD bolt circles it is > impossible to fit the two unless you go up to the SF size QD bushing > (which is nice with it's 900 ft/lb rating) but, the SF size bushing is > getting really large and seems to want 2.06" of shaft to grip. > I think my FB4001 motor only has about 1.5" to grip (please correct my > if I'm wrong). I haven't removed the old transmission from my motor > yet so I'm not sure, I'm just going by the advanced DC drawing that I > have. > > So, my questions are: > 1. Is it that critical that there is motor shaft in all of the bushing > (ie can there be 1/2 at the outside edge that is empty) > 2. Is there another manufacturer of similar bushings that has > different bolt circles. > > The other solution I guess is to make the bushing from scratch. I > like Jeff's solution but it would be simpler to just buy a bushing and > I'm not sure I can fit that much inside the flywheel bolt pattern. > > Anyway, any input would be appreciated. > > Thanks! > > -Jeremy > > > _______________________________________________ > For subscription options, see > http://lists.sjsu.edu/mailman/listinfo/ev > -- http://www.austinev.org/evalbum/1059 http://stormselectric.blogspot.com/ Storm ------------------------------ Message: 12 Date: Tue, 27 Nov 2007 10:25:49 -0800 From: Robert MacDowell <[EMAIL PROTECTED]> Subject: Re: [EVDL] EV Innovation (was Volt on Youtube -- photos under the hood) To: Electric Vehicle Discussion List <ev@lists.sjsu.edu> Message-ID: <[EMAIL PROTECTED]> Content-Type: text/plain; charset=ISO-8859-1; format=flowed David Roden wrote: > On 27 Nov 2007 at 1:07, Robert MacDowell wrote: > >> They didn't just sleepwalk through the 1990s >> EV revolution, they *defined* it and out-innovated everyone else by a factor >> of 10. > > Sorry, I must disagree. The EV1 was a very good EV, but not a great one. > Certainly it inspired an intense emotional reaction in those who used it, > but that's a complex matter. The EV1 has been promoted to legendary status > largely by its martyrdom* - not to mention a book and a well-produced > documentary film. However, in the 40+ year sweep of modern EV history, I'm > not at all sure it deserves all the accolades it gets. You are putting the hype before the horse. General Motors did, in fact, design a significant EV from scratch, intended to be an EV, with a number of revolutionary (for production cars) features. Which no one else did, they all threw battery packs in their existing made-for-gas models. People are not stupid. They spotted that in a heartbeat. That's how GM could earn the hype among urban carbuyers who generally abhor American makes and love Toyota. If GM's entry had been a Pontiac Grand Am "EV", the RAV4-EV would have looked good. It was precisely because they made the EV1 insanely great, that it became an icon. > The Solectria Sunrise got better range and could carry a family of 5, for > example. Where's the documentary about that EV and its freeway-speed trip > from Boston to New York, with charge left over? > > I'll bet Lee Hart and some other longtime observers of EV development can > think of at least a few other purpose-built EVs that were more innovative > than the EV1, at least for their times. Anyone on this list could make a "money is no object" one-off EV that is better than the EV1 when it isn't in the shop. The real craft of automaking is in doing all that AND ALSO having it be producible in mass quantity at reasonable cost and with the impeccable reliability that's mandatory for the consumer automobile marketplace today. The automobile market is possibly the toughest and most unforgiving consumer market there is. Smart isn't enough. > *The more I think about it, the less sure I am that GM was as clever about > killing the EV1 as they're said to have been. Gifted with hindsight, the folks at GM certainly don't think they were clever. Bob Stempel called it a serious mistake, says it set them back 10 years on the Volt program, and that it was never about money, the EV1 program wasn't a significant drain on GM's finances. That's the power of being GM, they're huge, they can absorb the cost of experimentation. > A much smarter strategy for > them would have been to allow the cars in service to decline in use by not > servicing the batteries as they failed. Or keep the cars going, so you gain priceless data about life-cycle costs and reliability in production vehicles, that could improve reliability of your next product. Like Stempel says, it set them back 10 years on the Chevy Volt. Robert ------------------------------ Message: 13 Date: Tue, 27 Nov 2007 13:33:37 -0500 From: Jeremy Green <[EMAIL PROTECTED]> Subject: Re: [EVDL] Coupler design, was: Re: Coupler material To: Electric Vehicle Discussion List <ev@lists.sjsu.edu> Message-ID: <[EMAIL PROTECTED]> Content-Type: text/plain; charset=US-ASCII; format=flowed; delsp=yes I have a crankshaft and originally I was going to cut the end off to make an adapter. This would work for a set screw adapter but not for a taper lock adapter. There just isn't enough material there. The end of the crank is only about 80mm in diameter. I'm kind of wondering if I should just machine a whole new flywheel with a taper lock bushing in the back instead of using the flywheel that I have. -Jeremy On Nov 27, 2007, at 1:07 PM, storm connors wrote: > Can't you make it the same as the back end of the ICE crankshaft? Or > just cut off the end of a crankshaft and machine it to fit in your > adapter sleeve? > > On Nov 27, 2007 12:24 PM, Jeremy Green <[EMAIL PROTECTED]> wrote: >> Hello all, >> >> I've been following along with this coupler discussion because I'm in >> a similar boat. I would have loved to have electro auto make the >> coupler but they don't have my pattern and they don't seem interested >> in my business. So, I thought I would have it made myself. I'm >> capable of doing the adapter plate myself but the coupler is a little >> technical. >> Anyway, my problem is that the bolt circle for the flywheel on my car >> has a diameter of 63 mm. There are 8 bolts. Looking at a quick cad >> drawing of the bolt circle along with various QD bolt circles it is >> impossible to fit the two unless you go up to the SF size QD bushing >> (which is nice with it's 900 ft/lb rating) but, the SF size bushing >> is >> getting really large and seems to want 2.06" of shaft to grip. >> I think my FB4001 motor only has about 1.5" to grip (please correct >> my >> if I'm wrong). I haven't removed the old transmission from my motor >> yet so I'm not sure, I'm just going by the advanced DC drawing that I >> have. >> >> So, my questions are: >> 1. Is it that critical that there is motor shaft in all of the >> bushing >> (ie can there be 1/2 at the outside edge that is empty) >> 2. Is there another manufacturer of similar bushings that has >> different bolt circles. >> >> The other solution I guess is to make the bushing from scratch. I >> like Jeff's solution but it would be simpler to just buy a bushing >> and >> I'm not sure I can fit that much inside the flywheel bolt pattern. >> >> Anyway, any input would be appreciated. >> >> Thanks! >> >> -Jeremy >> >> >> _______________________________________________ >> For subscription options, see >> http://lists.sjsu.edu/mailman/listinfo/ev >> > > > > -- > http://www.austinev.org/evalbum/1059 > http://stormselectric.blogspot.com/ > Storm > > _______________________________________________ > For subscription options, see > http://lists.sjsu.edu/mailman/listinfo/ev ------------------------------ Message: 14 Date: Tue, 27 Nov 2007 13:39:19 -0500 From: Mark Hanson <[EMAIL PROTECTED]> Subject: [EVDL] Ni-Cad Self Discharge Rate (adjustment) To: <ev@lists.sjsu.edu> Message-ID: <[EMAIL PROTECTED]> Content-Type: text/plain; charset="iso-8859-1" Hi, I was curious and forgot to ask in the last email if the self discharge rate varies with specific gravity. Presently my STM5-180's are up to the MIN line at the end of charge and I was curious if the self discharge rate would decrease if distilled water was added to the MAX line when the vehicle sits for awhile. I assume the difference would be the precentage of water added and the reduction of the same percentage of the electrolyte (potassium hydroxide) as a linear relationship (about 10% of the 3% daily decay. So for the chemists out there would adding 10% water decrease my self discharge to 2.7 % daily? (I think the average specific gravity should be 1.20 and a min of 1.17). P.S. for those recommending the TDI biodiesel beetle, it's an interference engine, mine just lunched at 114k miles and cost me $4k to fix, with a good timing belt. It would make a good conversion to an EV though. Consumer Reports recommends the Prius instead (non-interference), reliability: "Outstanding" (but I don't own one yet, maybe used one later.) Have a renewable energy day, Mark _________________________________________________________________ Connect and share in new ways with Windows Live. http://www.windowslive.com/connect.html?ocid=TXT_TAGLM_Wave2_newways_112007 ------------------------------ Message: 15 Date: Tue, 27 Nov 2007 10:41:21 -0800 From: Robert MacDowell <[EMAIL PROTECTED]> Subject: Re: [EVDL] EV Innovation (was Volt on Youtube -- photos under the hood) To: Electric Vehicle Discussion List <ev@lists.sjsu.edu> Message-ID: <[EMAIL PROTECTED]> Content-Type: text/plain; charset=ISO-8859-1; format=flowed But this is a series hybrid. Battery sizing is totally different on series hybrids than battery EVs. The idea is that the gas engine is there to power the car when you outrange the battery pack, so dragging 120 miles of battery around 24x7 would be wasteful. Honestly, 40 is bigger than I expected, but I assume they'll find a happy medium as this technology evolves. I'd peg it around 20 miles, actually. Robert [EMAIL PROTECTED] wrote: > Yes for the show car that has been shown. However they are touting > for the production car of only 40 miles and we all know that the EV-1 > did better than that and that was without an onboard charging generator. > > One would hope but we all know what that means. > > : ) > > Pete > > > On Nov 27, 2007, at 8:24 AM, Zeke Yewdall wrote: > >> Ummm. Didn't we establish that the car at the show probably WAS a >> golf cart, with a nicer body.... One would hope that they upgrade the >> production version......... > > _______________________________________________ > For subscription options, see > http://lists.sjsu.edu/mailman/listinfo/ev ------------------------------ Message: 16 Date: Tue, 27 Nov 2007 18:51:46 +0000 From: damon henry <[EMAIL PROTECTED]> Subject: [EVDL] Lining it all up without vibration To: EV List <ev@lists.sjsu.edu> Message-ID: <[EMAIL PROTECTED]> Content-Type: text/plain; charset="iso-8859-1" I have not had a chance to get my Datsun truck out to where I can take it over 30 mph yet, but I've got a bit of a vibration issue I am curious about. I spent a fair amount of time balancing the motor/flywheel/clutch assembly and felt like I had that running very smooth before I installed it with the one caveat being I had no way of knowing how many RPMs I was spinning it up to. I used my 48 volt electric motorcycle pack and controller to spin it up and got it going quite a bit faster then it would do on just 12 volts. Now with everything mounted in the truck when I take off in 1st or 2nd gear there is a bit of vibration I don't like. 3d takes off nice and smooth. I'm wondering what the possible causes are. One thing I am not sure about is the critcality of getting the motor/transmission assembly lined up perfectly with the drive shaft. I really only thought about the vertical alignment when I was putting it in, and did not do any measuring, just eyeballed it. After I started looking into possible sources of the vibration I measured to see how horizontilly centered I was between the frame rails and noticed that the shaft at the brush end of my motor is about 3/4 of an inch off of center. That does not seem severe to me since it reflects the deflection along the entire length of the motor/tranny combo, but I have no idea what kind of tolerences I'm dealing with. It is also quite possible that the truck shook like crazy when it was an ICE and I just did not notice because you kind of expect that from an ICE, but with an electric I definitely notice. The other factor is that I did not include any kind of rubber damping in any of my motor mounting, so perhaps that is all I need. My first concern is that I don't put it together in a way that ruins something, and my second concern is that I want a nice quite smooth ride. Any thoughts are appreciated. thanks damon _________________________________________________________________ Share life as it happens with the new Windows Live.Download today it's FREE! http://www.windowslive.com/share.html?ocid=TXT_TAGLM_Wave2_sharelife_112007 ------------------------------ Message: 17 Date: Tue, 27 Nov 2007 12:18:11 -0700 From: "Roland Wiench" <[EMAIL PROTECTED]> Subject: Re: [EVDL] Coupler design, was: Re: Coupler material To: "Electric Vehicle Discussion List" <ev@lists.sjsu.edu> Message-ID: <[EMAIL PROTECTED]> Content-Type: text/plain; charset="iso-8859-1" Hello Jeremy, My GE-11 has a 1.5 long by 1.375 diameter motor shaft that a SF size QD bushing that 1.31 inches long. I install it in the conventional mounting which the taper lock bushing flange is next to the motor bearing with a clearance of about 1/32 inch, so it does not rub on the bearing surfaces that do not rotated. You do not have to have the taper lock bushing install in the reverse mounting where the taper lock flange is against the fly wheel. I had a auto machine shop cut a flange off a engine crank that fit my flywheel and they install a taper bore from the back side. They then drill 3 large or 6 bolt holes through the flange which are counter sink for installing the grade 8 allen head cap screws that pull the taper lock bushing from the front side. My Warp 9 motor shaft which is suppose to be the same size as a ADC 9 is longer then the 1.5 inch motor shaft on my GE, so even it a .5 inch short it may still work. Remember that the transmission pilot shaft may have to go through this coupler and insert into the motor shaft. The Electro Auto design there coupler a lot longer, so the transmission bushing is on the end of this coupler instead in the motor shaft. This requires a thicker adapter plate to push back the transmission further or pushes the motor ahead. Roland ----- Original Message ----- From: "Jeremy Green" <[EMAIL PROTECTED]> To: "Electric Vehicle Discussion List" <ev@lists.sjsu.edu> Sent: Tuesday, November 27, 2007 10:24 AM Subject: Re: [EVDL] Coupler design, was: Re: Coupler material > Hello all, > > I've been following along with this coupler discussion because I'm in > a similar boat. I would have loved to have electro auto make the > coupler but they don't have my pattern and they don't seem interested > in my business. So, I thought I would have it made myself. I'm > capable of doing the adapter plate myself but the coupler is a little > technical. > Anyway, my problem is that the bolt circle for the flywheel on my car > has a diameter of 63 mm. There are 8 bolts. Looking at a quick cad > drawing of the bolt circle along with various QD bolt circles it is > impossible to fit the two unless you go up to the SF size QD bushing > (which is nice with it's 900 ft/lb rating) but, the SF size bushing is > getting really large and seems to want 2.06" of shaft to grip. > I think my FB4001 motor only has about 1.5" to grip (please correct my > if I'm wrong). I haven't removed the old transmission from my motor > yet so I'm not sure, I'm just going by the advanced DC drawing that I > have. > > So, my questions are: > 1. Is it that critical that there is motor shaft in all of the bushing > (ie can there be 1/2 at the outside edge that is empty) > 2. Is there another manufacturer of similar bushings that has > different bolt circles. > > The other solution I guess is to make the bushing from scratch. I > like Jeff's solution but it would be simpler to just buy a bushing and > I'm not sure I can fit that much inside the flywheel bolt pattern. > > Anyway, any input would be appreciated. > > Thanks! > > -Jeremy > > _______________________________________________ > For subscription options, see > http://lists.sjsu.edu/mailman/listinfo/ev > ------------------------------ Message: 18 Date: Tue, 27 Nov 2007 11:37:01 -0800 (PST) From: Jeff Major <[EMAIL PROTECTED]> Subject: Re: [EVDL] Lining it all up without vibration To: Electric Vehicle Discussion List <ev@lists.sjsu.edu> Message-ID: <[EMAIL PROTECTED]> Content-Type: text/plain; charset=iso-8859-1 Hi Damon, I am not an expert when it comes to clutches and alignment, but when mounting motors to pumps or gearboxes, alignment tolerances are on the order of .001 inch per inch for eccentricity and perpendicularity. Regards, Jeff M --- damon henry <[EMAIL PROTECTED]> wrote: > > I have not had a chance to get my Datsun truck out > to where I can take it over 30 mph yet, but I've got > a bit of a vibration issue I am curious about. I > spent a fair amount of time balancing the > motor/flywheel/clutch assembly and felt like I had > that running very smooth before I installed it with > the one caveat being I had no way of knowing how > many RPMs I was spinning it up to. I used my 48 > volt electric motorcycle pack and controller to spin > it up and got it going quite a bit faster then it > would do on just 12 volts. > > Now with everything mounted in the truck when I take > off in 1st or 2nd gear there is a bit of vibration I > don't like. 3d takes off nice and smooth. I'm > wondering what the possible causes are. > > One thing I am not sure about is the critcality of > getting the motor/transmission assembly lined up > perfectly with the drive shaft. I really only > thought about the vertical alignment when I was > putting it in, and did not do any measuring, just > eyeballed it. After I started looking into possible > sources of the vibration I measured to see how > horizontilly centered I was between the frame rails > and noticed that the shaft at the brush end of my > motor is about 3/4 of an inch off of center. That > does not seem severe to me since it reflects the > deflection along the entire length of the > motor/tranny combo, but I have no idea what kind of > tolerences I'm dealing with. > > It is also quite possible that the truck shook like > crazy when it was an ICE and I just did not notice > because you kind of expect that from an ICE, but > with an electric I definitely notice. The other > factor is that I did not include any kind of rubber > damping in any of my motor mounting, so perhaps that > is all I need. > > My first concern is that I don't put it together in > a way that ruins something, and my second concern is > that I want a nice quite smooth ride. > > Any thoughts are appreciated. > > thanks damon > ____________________________________________________________________________________ Never miss a thing. Make Yahoo your home page. http://www.yahoo.com/r/hs ------------------------------ Message: 19 Date: Tue, 27 Nov 2007 14:38:25 -0500 From: "storm connors" <[EMAIL PROTECTED]> Subject: Re: [EVDL] Lining it all up without vibration To: "Electric Vehicle Discussion List" <ev@lists.sjsu.edu> Message-ID: <[EMAIL PROTECTED]> Content-Type: text/plain; charset=ISO-8859-1 I would try to isolate where the vibration is coming from. Do you get it with the clutch in? Trans in neutral? With a wheel jacked up? Less vibration in 3rd would indicate perhaps that the vibration increases with increasing RPM. That would seem to exclude the driveline. The output of the trans should be parallel to, but not in line with, the input of the differential. On Nov 27, 2007 1:51 PM, damon henry <[EMAIL PROTECTED]> wrote: > > I have not had a chance to get my Datsun truck out to where I can take it > over 30 mph yet, but I've got a bit of a vibration issue I am curious about. > I spent a fair amount of time balancing the motor/flywheel/clutch assembly > and felt like I had that running very smooth before I installed it with the > one caveat being I had no way of knowing how many RPMs I was spinning it up > to. I used my 48 volt electric motorcycle pack and controller to spin it up > and got it going quite a bit faster then it would do on just 12 volts. > > Now with everything mounted in the truck when I take off in 1st or 2nd gear > there is a bit of vibration I don't like. 3d takes off nice and smooth. I'm > wondering what the possible causes are. > > One thing I am not sure about is the critcality of getting the > motor/transmission assembly lined up perfectly with the drive shaft. I > really only thought about the vertical alignment when I was putting it in, > and did not do any measuring, just eyeballed it. After I started looking > into possible sources of the vibration I measured to see how horizontilly > centered I was between the frame rails and noticed that the shaft at the > brush end of my motor is about 3/4 of an inch off of center. That does not > seem severe to me since it reflects the deflection along the entire length of > the motor/tranny combo, but I have no idea what kind of tolerences I'm > dealing with. > > It is also quite possible that the truck shook like crazy when it was an ICE > and I just did not notice because you kind of expect that from an ICE, but > with an electric I definitely notice. The other factor is that I did not > include any kind of rubber damping in any of my motor mounting, so perhaps > that is all I need. > > My first concern is that I don't put it together in a way that ruins > something, and my second concern is that I want a nice quite smooth ride. > > Any thoughts are appreciated. > > thanks damon > > _________________________________________________________________ > Share life as it happens with the new Windows Live.Download today it's FREE! > http://www.windowslive.com/share.html?ocid=TXT_TAGLM_Wave2_sharelife_112007 > > _______________________________________________ > For subscription options, see > http://lists.sjsu.edu/mailman/listinfo/ev > -- http://www.austinev.org/evalbum/1059 http://stormselectric.blogspot.com/ Storm ------------------------------ Message: 20 Date: Tue, 27 Nov 2007 12:43:34 -0700 From: "Roland Wiench" <[EMAIL PROTECTED]> Subject: Re: [EVDL] Lining it all up without vibration To: "Electric Vehicle Discussion List" <ev@lists.sjsu.edu> Message-ID: <[EMAIL PROTECTED]> Content-Type: text/plain; charset="iso-8859-1" Hello Damon, If you are using a taper lock bushing, the taper lock has a split so it is a bit larger than the motor shaft and the set screws tighten this bushing down over the shaft. The difference on side of this bushing opposite the split, I have found there may be a difference of 0.002 to 0.0001 out of center line. So when I had a machinist with one of those computerize milling machines, center the bushing for me. He install this bushing on a short piece of shaft that was the same size of my motor shaft and he check it by spin balancing. He the rotated the bushing one turn of the bolt hole and check again. He repeat this until the position of the taper lock had the best center line which was something between 0.001 and 0.0001 inch. Also if the motor shaft had a coupler on it that made it rough, this could throw the balance off some. I had to remove the rotor and had it resize, balance and than install the coupler on it and check the balance again. Install the flywheel and check, then the pressure plate and clutch and check again. They then mark the flywheel in relation ship to the pressure plate to the relation ship to coupler, so I can install it in the same relationship. Also there is another thing that may through off the whole thing. If the flywheel is a external balance one, which means it is use to balance a engine. It is prefer to use a internal balance flywheel that is use for balance engines. If you think your flywheel is a external balance type, then you may have to have it re balance. If you have that done, it is best to pull off the starter ring gear and have the flange edge that held on the ring gear thin down to the same thickness of the center section of the flywheel. Roland ----- Original Message ----- From: "damon henry" <[EMAIL PROTECTED]> To: "EV List" <ev@lists.sjsu.edu> Sent: Tuesday, November 27, 2007 11:51 AM Subject: [EVDL] Lining it all up without vibration > > I have not had a chance to get my Datsun truck out to where I can take it > over 30 mph yet, but I've got a bit of a vibration issue I am curious > about. I spent a fair amount of time balancing the motor/flywheel/clutch > assembly and felt like I had that running very smooth before I installed > it with the one caveat being I had no way of knowing how many RPMs I was > spinning it up to. I used my 48 volt electric motorcycle pack and > controller to spin it up and got it going quite a bit faster then it would > do on just 12 volts. > > Now with everything mounted in the truck when I take off in 1st or 2nd > gear there is a bit of vibration I don't like. 3d takes off nice and > smooth. I'm wondering what the possible causes are. > > One thing I am not sure about is the critcality of getting the > motor/transmission assembly lined up perfectly with the drive shaft. I > really only thought about the vertical alignment when I was putting it in, > and did not do any measuring, just eyeballed it. After I started looking > into possible sources of the vibration I measured to see how horizontilly > centered I was between the frame rails and noticed that the shaft at the > brush end of my motor is about 3/4 of an inch off of center. That does > not seem severe to me since it reflects the deflection along the entire > length of the motor/tranny combo, but I have no idea what kind of > tolerences I'm dealing with. > > It is also quite possible that the truck shook like crazy when it was an > ICE and I just did not notice because you kind of expect that from an ICE, > but with an electric I definitely notice. The other factor is that I did > not include any kind of rubber damping in any of my motor mounting, so > perhaps that is all I need. > > My first concern is that I don't put it together in a way that ruins > something, and my second concern is that I want a nice quite smooth ride. > > Any thoughts are appreciated. > > thanks damon > > _________________________________________________________________ > Share life as it happens with the new Windows Live.Download today it's > FREE! > http://www.windowslive.com/share.html?ocid=TXT_TAGLM_Wave2_sharelife_112007 > > _______________________________________________ > For subscription options, see > http://lists.sjsu.edu/mailman/listinfo/ev > ------------------------------ _______________________________________________ EV@lists.sjsu.edu For subscription options, see http://lists.sjsu.edu/mailman/listinfo/ev End of EV Digest, Vol 4, Issue 76 *********************************