Hi,

I've recently updated my amd64 system from 6.4 to 7.2-Stable - this works fine, but I've started picking up errors on the console:

 ad36: TIMEOUT - FLUSHCACHE retrying (1 retry left)

The drive (an WD5000AAKS) appears healthy - SMART reports no errors, or problems - and the timeouts only appear when that drive is 'being hammered' by write requests (e.g. during ZFS re-silvering to it)

The Western-Digi drive doctor CD/ISO runs a full test, and reports no problems (in that machine, with that drive).

I did find a number of posts, such as:

<http://lists.freebsd.org/pipermail/freebsd-current/2009-April/005939.html>

Which point to the default timeout for the ATA flushcache command being 5 seconds, when perhaps it should be 30...

But the code in 7.2-STABLE bears no resemblance to the code that the patch is for - so I'm guessing things have moved on since then...

Is there anywhere I might apply a similar patch to up the timeout to see if that cures the problem?

The only mentions of ATA_FLUSHCACHE appears to be calls to "ata_controlcmd( xxxx, ATA_FLUSHCACHE, 0, 0, 0);" - "ata_controlcmd" in turn seems to set a request timeout of '1' - but I can't tell if that's a timeout of 1 second, 1 tick, or 1 what - or if it's a timeout for adding the command to the queue, or actually a timeout for executing that command...

Is upping that request timeout conditionally for cache flushes likely to have the effect I'm looking for?


-Kp
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