I found the problem.  Somehow /usr/obj was not successfully exported and hence 
was completely empty.  There must have been some error message in that process 
that I missed.  Anyway, correcting that problem so that /usr/obj was available 
fixed the problem.


On 4 January 2013, at 15:38, Doug Hardie wrote:

> I have upgraded my development system to 9.1 without any problems.  This 
> system maintains kernel source and I build a new kernel with a couple extra 
> options there.  The other systems mount /usr/src and /usr/obj from it and do 
> the install.  The first one to be upgraded had no problem with make 
> installkernel.  Rebooted and ran mergemaster -p just fine.  However make 
> installworld dies within a couple seconds with the following error:
> 
> install -o root -g wheel -m 444   libc_pic.a /usr/lib
> gencat be_BY.UTF-8.cat /usr/src/lib/libc/nls/be_BY.UTF-8.msg
> gencat: No such file or directory
> *** [be_BY.UTF-8.cat] Error code 1
> 
> /usr/bin/gencat exists.  However, ktrace of the make shows:
> 
>  3347 make     CALL  execve(0xbfbfd1c8,0x28c35f14,0x28421180)
>  3347 make     NAMI  "/usr/obj/usr/src/tmp/legacy/usr/sbin/gencat"
>  3347 make     RET   execve -1 errno 2 No such file or directory
>  3347 make     CALL  execve(0xbfbfd1c8,0x28c35f14,0x28421180)
>  3347 make     NAMI  "/usr/obj/usr/src/tmp/legacy/usr/bin/gencat"
>  3347 make     RET   execve -1 errno 2 No such file or directory
>  3347 make     CALL  execve(0xbfbfd1c8,0x28c35f14,0x28421180)
>  3347 make     NAMI  "/usr/obj/usr/src/tmp/legacy/usr/games/gencat"
>  3347 make     RET   execve -1 errno 2 No such file or directory
>  3347 make     CALL  execve(0xbfbfd1c8,0x28c35f14,0x28421180)
>  3347 make     NAMI  "/usr/obj/usr/src/tmp/usr/sbin/gencat"
>  3347 make     RET   execve -1 errno 2 No such file or directory
>  3347 make     CALL  execve(0xbfbfd1c8,0x28c35f14,0x28421180)
>  3347 make     NAMI  "/usr/obj/usr/src/tmp/usr/bin/gencat"
>  3347 make     RET   execve -1 errno 2 No such file or directory
>  3347 make     CALL  execve(0xbfbfd1c8,0x28c35f14,0x28421180)
>  3347 make     NAMI  "/usr/obj/usr/src/tmp/usr/games/gencat"
>  3347 make     RET   execve -1 errno 2 No such file or directory
>  3347 make     CALL  execve(0xbfbfd1c8,0x28c35f14,0x28421180)
>  3347 make     NAMI  "/tmp/install.CuIzLuBX/gencat"
>  3347 make     RET   execve -1 errno 2 No such file or directory
>  3347 make     CALL  write(0x2,0x28c48c00,0x6)
>  3347 make     GIO   fd 2 wrote 6 bytes
>       "gencat"
> 
> Obviously its not in any of those places.  How can I fix this?
> 
> 
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