This is a fundamental limitation of the jpeg file format. A jpeg file is
limited to images with width and height smaller than 65500. So this
can't be fixed by Hugin.

There are 2 possibilities:
a) select another output format: TIFF or PNG support also such big images (on 
the stitch tab) or
b) decrease the canvas size (on the stitch tab) so the final pano has 
width<65500.

The next version (2015.2 or 2016.0) will issue a warning in this case
and propose the 2 case as above.

** Changed in: hugin
       Status: New => Fix Committed

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https://bugs.launchpad.net/bugs/1462112

Title:
  'Calculate optimal size' can suggest a size larger than the maximum
  width (65500)

Status in Hugin - Panorama Tools GUI:
  Fix Committed

Bug description:
  I have a 26-image panorama, and got stuck for a while with it failing
  on this simple point.

  Calculate optimal size suggests a canvas width of 70863, but Hugin
  cannot produce a jpeg wider than 65500.

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https://bugs.launchpad.net/hugin/+bug/1462112/+subscriptions

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