Serge:
I'm with you, most of the lightening ideas are very hard to retro fit to the
plane after it is built and flying.  Earlier discussions here talked about
trying to build as light as possible and there were not many that were under
the 500 empty weight of the original, but a great plan is to get a light
pilot.  I go about 220 dressed out, and should be 180 or a bit less myself.
Kip took me flying in his KR-2 and we together must have topped 400, so the
plane can do it, and fast I might add.  We were making 170 knots in his VW
powered bird.  But we all could use less weight.
Jim 

-----Original Message-----
From: krnet-bounces+paladinfinancial=rogers....@mylist.net
[mailto:krnet-bounces+paladinfinancial=rogers....@mylist.net] On Behalf Of
Serge VIDAL
Sent: Tuesday, January 10, 2006 6:28 AM
To: KRnet
Subject: Réf. : Re: KR> KR Wannabe/weight

Guys, you don't know how good that discussion on weight makes me feel! 
Because, you see, last time I did a mass and balance on my KR2, it 
weighted 321 kg empty, and that is 707 lb. And I found that was definitely 
on the heavy side, and I was running short on easy ideas on how to make it 
lighter. Now, I will rather concentrate on convincing my airworthiness 
authorities on increasing the MTOW!

This being said, I still consider three relatively easy ways to save 
weight, namely:

1 - Carving the wings leading edge
It is made of solid expanded polystyrene, low density, and I suspect that 
if I rotate a large PVC pipe through it, I might be able to dig out maybe 
1 kg each side?.
Inconvenient: I have to make a jig to align the pipe.

2 - Making lightening holes in the engine spacers
My engine is offset forward by about 2 inches. This is done with very 
large pieces of solid aluminum (they are U-channels that are about 10mm 
thick!) (0.39"). I could drill plenty lightening holes in them, and maybe 
shed another kg?
Inconvenient: I have to remove the engine.

3 - Changing the alternator
Currently, it is a car type alternator, which looks very heavy, and could 
be replaced with, say, one from a motorized lawnmower. Another 1.5 kg?
Inconvenient: I will have to redo the pulleys and the bracket.


There is another option, favoured by my wife: put the pilot on a diet.
Inconvenients: This is going to put me in a very bad mood!

Serge Vidal
KR2 "Kilimanjaro Cloud"
Paris, France 
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