Re: KRnet> Mark's crankshafts and ethanol - Fifth Bearing

2023-04-21 Thread Steve Loebs via KRnet
Mark L wrote:

"You should probably call SPA and ask that question.  I've have lots of
other things I need to get done.   Let us know what you find out.  Tell
them their website needs work while you're talking to them.  Dan and Rachel
are great peoplejust need a website guru to fix some broken links."

Hahaha. Sorry, my question sounded like I was giving you a homework
assignment. The reason I gave the 2850 cc version of the Corvair was to not
include the extra costs for the cylinders and of the 3+ liter versions. I
was just looking for a rough comparison of the cost of the Corvair vs the
O200 since you brought up that those prices are converging.

I noticed that you have a slightly different spreadsheet on your Corvair
page. ( http://www.n56ml.com/corvair/corvair.xls ) Thanks for both.

I ran a quick ScreamingFrog analysis of the SPA site and found no broken
links. So, the Wesemans just chose to remove the price info. I will call
them. In the meantime, a quick Wayback Machine search shows these pages
(with last year's prices) that they removed:

https://web.archive.org/web/20220527053831/https://www.flywithspa.com/product/corvair-usa-made-billet-crankshaft/

https://web.archive.org/web/20220706160703/https://www.flywithspa.com/product/5th-bearing-2nd-gen/

https://web.archive.org/web/20220816074009/https://www.flywithspa.com/product/5th-bearing-retro-kit/

https://web.archive.org/web/20220706153205/https://www.flywithspa.com/product/crank-service-w-5th-bearing/
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Re: KRnet> Mark's crankshafts and ethanol - Fifth Bearing

2023-04-21 Thread Flesner via KRnet

On 4/21/2023 9:04 AM, Mark Langford wrote:
apparently West Systems epoxy (105 resin and 206 hardener) are fine 
with auto fuel as well,


+

My tanks are of West Systems and I used considerable auto fuel years ago 
when available without alcohol.  20+ years and tanks are still in good 
shape.


Larry Flesner

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Re: KRnet> Mark's crankshafts and ethanol - Fifth Bearing

2023-04-21 Thread Mark Langford

Steve Loebs wrote:

>>Mark, what is the cost comparison of the zero SMOH O-200 vs the 
rebuilt Corvair 2850 with the SPA 5th bearing / billet crankshaft combo? <<


You should probably call SPA and ask that question.  I've have lots of 
other things I need to get done.   Let us know what you find out.  Tell 
them their website needs work while you're talking to them.  Dan and 
Rachel are great peoplejust need a website guru to fix some broken 
links.


>>It would be great if someone had a spreadsheet of the breakdown of 
Corvair costs<<


My spreadsheet from July of 2000 is enclosed.  Prices are probably a 
"little" low compared to today's prices, and I'm sure I missed a few 
things...lifters, for example. which are about $60 a set from Clark's 
Corvair.


One of the many wonderful things about Corvairs compared to VWs is valve 
adjustments are never required because they are hydraulic.  Do it on the 
workbench at assembly, and never touch it again until the next rebuild.  
Continentals are the samehydraulic.


As for vinyl ester, apparently West Systems epoxy (105 resin and 206 
hardener) are fine with auto fuel as well, according to some research I 
did last year while repairing N357CJ's fuel tank.  The boat guys swear 
by it, and I've got some in a jar of fuel (and some on the bottom of the 
KR2S's fuel tank), and so far it's hard as a rock, just like the vinyl 
ester.  Vinyl ester is  pretty smelly stuff, at least what I used was.  
Don't put it in your fridge or you'll likely want to trash it afterwards.


For a LOT more info on Corvair engines in airplanes (and the several 
that I built over the years), in excruciating detail, see 
http://www.n56ml.com/corvair/  and all the links on that page. You'll 
need several cups of coffee for this one.


Mark Langford
m...@n56ml.com
http://www.n56ml.com
Huntsville, AL



3100cc_Corvair_costs-July2000.xls
Description: MS-Excel spreadsheet
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Re: KRnet> Mark's crankshafts and ethanol - Fifth Bearing

2023-04-20 Thread Steve Loebs via KRnet
Thanks for the info about the vinylester resin. Also, Mark, you previously
wrote:

"A quick analysis of prices may lead one to think that the O-200 is
a better deal, and maybe so, but I have to say that I'd far prefer
the Corvair's smooth six cylinders to the O-200's four cylinders, and
having rebuilt both, the Corvair is far simpler to rebuild or maintain than
an O-200, and especially to make a non-leaking engine."

Mark, what is the cost comparison of the zero SMOH O-200 vs the rebuilt
Corvair 2850 with the SPA 5th bearing / billet crankshaft combo? It would
be great if someone had a spreadsheet of the breakdown of Corvair costs.


On Thu, Apr 20, 2023 at 6:45 AM Mark Langford  wrote:

> I'd like to clarify what I wrote yesterday about crankshafts.  That page
> is devoted to crankshaft failures, but doesn't emphasize enough that
> another key ingredient is the "fifth bearing".a much larger and longer
> bearing (twice the diameter and more than 2" longer than the factory's
> "fourth" main bearing journal), which provides significant support for the
> nose of the crankshaft and prop hub.  I've talked about this many times on
> this list and on my website, but that is absolutely imperative at well.  We
> in the Corvair world should have taken that lesson from Revmaster and Great
> Plains, who'd already learned that lesson and created much larger front
> bearings on their engines to prevent crankshaft flexing due to prop
> forces.  I'm sure you've all heard enough about that stuff from me, but a
> very large front bearing at the prop hub and near-perfect crankshaft are a
> must for airplane use, and nobody should have tried to fly behind one until
> the prop forces were dealt with in that manner.   20/20 hindsight.
>
> Also, I built N56ML's fuel tanks out of vinylester resin to handle
> ethanol-laced fuel, and burned 91 or 92 octane gasoline with ethanol almost
> exclusively for 1030 hours.  I only used 100LL when I was forced to refuel
> while cross-country.  I think I calculated that I'd run 6000 gallons
> through it at one point.
>
> A warning regarding airport "mogas".it's often 80 octane, and probably
> quite stale, so be careful out there.  I currently have to burn "ethanol
> free" fuel  from the local Raceway in N891JF, because the tank is built of
> some kind of epoxy which ethanol will dissolve.  N357CJ is similar, having
> RR tanks in it.  On my list is replacing the main tank in it with a
> home-built ethanol- tolerant tank using vinylester epoxy.
>
> See enclosed photo of Sport Performance Aircraft's "Gen2" fifth bearing on
> my soon-to-be-flying 3100cc Corvair engine.
>
> Mark LangfordML@N56ML.comhttp://www.n56ml.com
> Huntsville, AL
>
>
> Mark Langford
> m...@n56ml.com
> http://www.n56ml.com
> Huntsville, AL
>
>
>
>
>
>
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Re: KRnet> Mark's crankshafts and ethanol - Fifth Bearing

2023-04-20 Thread Mark Langford
I'd like to clarify what I wrote yesterday about crankshafts.  That page 
is devoted to crankshaft failures, but doesn't emphasize enough that 
another key ingredient is the "fifth bearing".a much larger and 
longer bearing (twice the diameter and more than 2" longer than the 
factory's "fourth" main bearing journal), which provides significant 
support for the nose of the crankshaft and prop hub.  I've talked about 
this many times on this list and on my website, but that is absolutely 
imperative at well.  We in the Corvair world should have taken that 
lesson from Revmaster and Great Plains, who'd already learned that 
lesson and created much larger front bearings on their engines to 
prevent crankshaft flexing due to prop forces.  I'm sure you've all 
heard enough about that stuff from me, but a very large front bearing at 
the prop hub and near-perfect crankshaft are a must for airplane use, 
and nobody should have tried to fly behind one until the prop forces 
were dealt with in that manner.   20/20 hindsight.


Also, I built N56ML's fuel tanks out of vinylester resin to handle 
ethanol-laced fuel, and burned 91 or 92 octane gasoline with ethanol 
almost exclusively for 1030 hours.  I only used 100LL when I was forced 
to refuel while cross-country.  I think I calculated that I'd run 6000 
gallons through it at one point.


A warning regarding airport "mogas".it's often 80 octane, and 
probably quite stale, so be careful out there.  I currently have to burn 
"ethanol free" fuel  from the local Raceway in N891JF, because the tank 
is built of some kind of epoxy which ethanol will dissolve.  N357CJ is 
similar, having RR tanks in it.  On my list is replacing the main tank 
in it with a home-built ethanol- tolerant tank using vinylester epoxy.


See enclosed photo of Sport Performance Aircraft's "Gen2" fifth bearing 
on my soon-to-be-flying 3100cc Corvair engine.


Mark Langford
m...@n56ml.com
http://www.n56ml.com
Huntsville, AL



Mark Langford
m...@n56ml.com
http://www.n56ml.com
Huntsville, AL





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