Re: [MBZ] OT: Genset

2006-01-02 Thread Jim Cathey
Did the machine shop resurface the head? Some times the shops just run a Don't know, actually. sanding block over it. Also, when you torqued down the head did you follow an established torque pattern and use that pattern to torque the head down in 3 or 4 successive levels of tightness. If

Re: [MBZ] OT: Genset

2006-01-02 Thread OK Don
AS a quick and dirty - I don't want to put more time/money than neccesary into it - move, you could try one of the head gasket sealing products. That engine isn't very high compression is it? Might be worth a shot, but I'd bet against it working. -- OK Don, KD5NRO Norman, OK '90 300D, '87 300SDL,

Re: [MBZ] OT: Genset

2006-01-02 Thread Chris
01, 2006 9:55 PM Subject: Re: [MBZ] OT: Genset AS a quick and dirty - I don't want to put more time/money than neccesary into it - move, you could try one of the head gasket sealing products. That engine isn't very high compression is it? Might be worth a shot, but I'd bet against it working

Re: [MBZ] OT: Genset

2006-01-02 Thread Mitch Haley
Jim Cathey wrote: Everything was very clean so far as I can remember. The leaks are in the center, both sides. How much does 6 gallons of Evans coolant cost? I bet the leaks would be quite minor at zero pressure.

Re: [MBZ] OT: Genset

2006-01-02 Thread dave walton
What did you use as the electrolyte? What did you use for power? Thanks -Dave Walton 94 S350, 99 E300 On 1/1/06, Jim Cathey [EMAIL PROTECTED] wrote: I was curious how you got the piston out of the rusted bore without beating the crap out of it to get it out. What do you mean 'without'?

Re: [MBZ] OT: Genset

2006-01-02 Thread Jim Cathey
Anyone here ever work with one of these? http://utterpower.com/listeroi.htm No, but I'd like to! -- Jim

Re: [MBZ] OT: Genset

2006-01-02 Thread Jim Cathey
What did you use as the electrolyte? Washing soda. Sodium carbonate. Found it in the laundry room. What did you use for power? Battery charger. Found it in the garage. Net capital cost: Zero. Net result: OMFG this stuff is magic! -- Jim

Re: [MBZ] OT: Genset

2006-01-02 Thread Jim Cathey
AS a quick and dirty - I don't want to put more time/money than neccesary into it - move, you could try one of the head gasket sealing products. That engine isn't very high compression is it? Might be worth a shot, but I'd bet against it working. 10:1 compression, it's a for-LPG motor. I'm

Re: [MBZ] OT Genset

2006-01-01 Thread Jim Cathey
There might be a slight coolant leak at the middle of the intake manifold. I suppose it could be the head gasket, but I'm wondering if the middle section of the manifold, the carburetor perch, is heated by a coolant passage? It has holes into the head, and somehow I'd thought it was exhaust

Re: [MBZ] OT Genset

2006-01-01 Thread David Brodbeck
Jim Cathey wrote: Anybody know about such things? This is an old low-tech heavy-duty engine, are head-water-heated carburetor perches SOP? I don't know much about heavy-duty engines, but it's certainly been done before on car engines. You have to keep the intake from icing up one way or

Re: [MBZ] OT Genset

2006-01-01 Thread OK Don
Aren't most V-8 intake manifolds heated with water from the heads? Even the auto choke on my Saab V-4 Sonett was water heated! On 12/31/05, David Brodbeck [EMAIL PROTECTED] wrote: Jim Cathey wrote: Anybody know about such things? This is an old low-tech heavy-duty engine, are

Re: [MBZ] OT: Genset

2006-01-01 Thread Barry Stark
] Subject: Re: [MBZ] OT: Genset In a message dated 12/31/2005 9:41:25 A.M. US Mountain Standard Time, [EMAIL PROTECTED] writes: This morning it ran at idle. A milestone! Details Jim, Hurray, have been following this project like the first moon visit! The successful cylinder rust removal

Re: [MBZ] OT: Genset

2006-01-01 Thread Jim Cathey
I was curious how you got the piston out of the rusted bore without beating the crap out of it to get it out. What do you mean 'without'? :-) Much crap was beaten. But only after some serious rounds of electrolytic rust-removal, and a bunch of penetrating oil. Three pistons were rusted in

Re: [MBZ] OT: Genset

2006-01-01 Thread Jim Cathey
I've got the genset running at speed, and the battery charges then. The regulator is discombobulated, however, and I'm getting 300+V. More disturbing than this is that the head gasket very definitely _is_ leaking. Water is seeping out on both sides. Sigh. The head was torqued down to 175#-ft

Re: [MBZ] OT: Genset

2006-01-01 Thread Mitch Haley
Jim Cathey wrote: More disturbing than this is that the head gasket very definitely _is_ leaking. Water is seeping out on both sides. Sigh. The head was torqued down to 175#-ft in three stages, over a new dry gasket. I wonder what is wrong? Warpage? You did put a surface plate on it while

Re: [MBZ] OT: Genset

2005-12-31 Thread Kaleb C. Striplin
cool Jim Cathey wrote: This morning it ran at idle. A milestone! Details: http://cathey.dogear.com/genset.html -- Jim ___ http://www.striplin.net For new parts see official list sponsor: http://www.buymbparts.com/ For used parts email [EMAIL PROTECTED]

Re: [MBZ] OT: Genset

2005-12-31 Thread George Gregory
Ditto. When I first saw the pictures when you bought the genberator I could not believe it could be resurrected. __ GG On 12/31/05 11:04 AM, Kaleb C. Striplin [EMAIL PROTECTED] wrote: cool Jim Cathey wrote: This morning it ran at idle. A milestone! Details:

Re: [MBZ] OT: Genset

2005-12-31 Thread Craig McCluskey
On Sat, 31 Dec 2005 08:40:53 -0800 Jim Cathey [EMAIL PROTECTED] wrote: This morning it ran at idle. A milestone! Details: http://cathey.dogear.com/genset.html Congratulations! Is the green paint John Deere green, like I painted my genset? I wasn't aware that yours ran on propane for some

Re: [MBZ] OT: Genset

2005-12-31 Thread Jim Cathey
Is the green paint John Deere green, like I painted my genset? JD Green Krylon! 99 cents/can at the liquidator's. I wasn't aware that yours ran on propane for some reason; that's what my Chevette-engine powered genset runs on, too. I'd have preferred diesel, but this is what first became

Re: [MBZ] OT: Genset

2005-12-31 Thread Jim Cathey
Ditto. When I first saw the pictures when you bought the genberator I could not believe it could be resurrected. You should have seen the Frankenheap!. Wait a minute, it pretty much looks the same doesn't it. -- Jim

Re: [MBZ] OT: Genset

2005-12-31 Thread Craig McCluskey
On Sat, 31 Dec 2005 14:03:32 -0800 Jim Cathey [EMAIL PROTECTED] wrote: I'd have preferred diesel, but this is what first became available locally. It's a pretty good fuel choice for a backup generator, actually. It stores well. Indeed it does! And it flows to wherever you want it. Plus, you

Re: [MBZ] OT: Genset

2005-12-31 Thread JFreezn
In a message dated 12/31/2005 9:41:25 A.M. US Mountain Standard Time, [EMAIL PROTECTED] writes: This morning it ran at idle. A milestone! Details Jim, Hurray, have been following this project like the first moon visit! The successful cylinder rust removal was of particular

Re: [MBZ] OT: Genset

2005-12-16 Thread Jim Cathey
Is this the six banger hercules that you did that museum derusting trick on? Yeah. I can't emphasize enough how well that derusting technique works, and it's cheap-cheap-cheap. But you do have to have a way to submerge the rusty surface. I've got some rust spots on the hood of the 190D that

Re: [MBZ] OT: Genset

2005-12-16 Thread Craig McCluskey
On Thu, 15 Dec 2005 07:15:53 -0800 Jim Cathey [EMAIL PROTECTED] wrote: The motor never did turn over, but according to the Fluke I only was getting 100A or so at the peak of current draw. It draws more than 350A initial starting current, this drops off pretty good once it's

Re: [MBZ] OT: Genset

2005-12-16 Thread Jim Cathey
So what kind of Fluke meter do you have that reads 350 A? Or do you have an ordinary Fluke with a switchboard shunt? Standard Fluke 83 with a clamp-on 400A AC/DC current probe. -- Jim

Re: [MBZ] OT: Genset

2005-12-16 Thread OK Don
Is it something like this? http://cgi.ebay.com/FLUKE-AC-DC-CURRENT-PROBE-80I-410_W0QQitemZ5840943202QQcategoryZ4671QQssPageNameZWDVWQQrdZ1QQcmdZViewItem or http://tinyurl.com/aequt Would one of these be better or worse?

Re: [MBZ] OT: Genset

2005-12-16 Thread Jim Cathey
Is it something like this? http://tinyurl.com/aequt Not really, mine's an i410, and is bright yellow. Might be a successor to that one however. I bought it rather than an all-in-one because I already had the 83. http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItemitem=7572962311 -- Jim

Re: [MBZ] OT: Genset

2005-12-15 Thread Harry Watkins
Jim Good deal, sounds like you are close to success. You're a good writer and I always enjoy what you have to report, however, I still envy your justification to own a Unimog. Harry Watkins Newton, MS 86 SDL Silver 85 300D Euro 86 SDL Gold 81 240D manual trans - Original Message -

Re: [MBZ] OT: Genset

2005-12-15 Thread Jim Cathey
I still envy your justification to own a Unimog. Humph, the justification was pretty much I want it. The rest has all been rationalization and make-work! -- Jim

Re: [MBZ] OT: Genset

2005-12-15 Thread Kevin
On Thu, Dec 15, 2005 at 07:15:53AM -0800, Jim Cathey wrote: I hooked up the 'new' batteries, and hit the start button. WOOKA-WOOKA-WOOKA-WOOKA... Hooray! The thing spun over easily, at a pretty good clip. I put the spark (paint!) plugs back in, and tried again. WOOKA-WOOKA-WOOKA-WOOKA...

Re: [MBZ] OT: Genset

2005-11-28 Thread Jim Cathey
http://www.f1-rocketboy.com/lister.html Tres cool! -- Jim

Re: [MBZ] OT: Genset

2005-11-27 Thread R A Bennell
Check out the following site. Randy http://www.f1-rocketboy.com/lister.html -Original Message- From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED] Behalf Of Craig McCluskey Sent: Friday, November 25, 2005 9:14 PM To: Mercedes mailing list Subject: Re: [MBZ] OT: Genset On Fri, 25 Nov

Re: [MBZ] OT: Genset

2005-11-25 Thread Jim Cathey
For the curious, I added a couple of pictures of the engine reinstallation process to the website. It's up to date as of yesterday's activities. http://cathey.dogear.com/genset.html FYI, the deep-fried buzzard came out excellent, as always. 45 minutes from dip to lip, about normal.

Re: [MBZ] OT: Genset

2005-11-25 Thread David Brodbeck
Jim Cathey wrote: For the curious, I added a couple of pictures of the engine reinstallation process to the website. It's up to date as of yesterday's activities. http://cathey.dogear.com/genset.html Looks like quite a project, but an interesting one. Thanks for posting it. I'm

Re: [MBZ] OT: Genset

2005-11-25 Thread Jim Cathey
I'm curious how you plan to deal with the 3 phase issue. Are you going to use just one phase of the generator? Uncertain. You can wire it Zig-Zag, and get 50% of rated out of it as a one-phase generator, which is still a big step up from the 5kW rope-pull that I'm using now. Or I can rewire

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