Re: [MBZ] 77 240D glow system woe

2016-02-08 Thread Craig via Mercedes
On Mon, 8 Feb 2016 23:13:09 + (UTC) Curt Raymond via Mercedes wrote: > Actually the time the car mysteriously wouldn't start I got to > seriously impress a co-worker. It took me a minute to find that the > fuse was blown but it really just sort of cracked right by the screw. I > managed to tw

Re: [MBZ] 77 240D glow system woe

2016-02-08 Thread Curt Raymond via Mercedes
Told everybody around the office I was MacGyver -Curt From: Craig via Mercedes To: Mercedes Discussion List Cc: Craig Sent: Monday, February 8, 2016 6:05 PM Subject: Re: [MBZ] 77 240D glow system woe On Mon, 8 Feb 2016 15:40:06 + (UTC) Curt Raymond via Mercedes wrote: >

Re: [MBZ] 77 240D glow system woe

2016-02-08 Thread Craig via Mercedes
On Mon, 8 Feb 2016 15:40:06 + (UTC) Curt Raymond via Mercedes wrote: > Before I forget, if you do the push button thing remember 2 problems I > had: > #1. The hot wire from the relay to the fuse fell onto the exhaust > manifold and shorted out > #2. The light in the dash came from the pow

Re: [MBZ] 77 240D glow system woe

2016-02-08 Thread Meade Dillon via Mercedes
Craig, That is what it looks like is included in the $160 kit from Kent "MerecedesSource" Bergsma, plus wires and the new pencil-style glow plugs with the larger outside diameter like the old filament plugs, plus two 80A fuses. I'm not sure which way Eric is going to go, I'd like to have a try an

Re: [MBZ] 77 240D glow system woe

2016-02-08 Thread Craig via Mercedes
On Sun, 7 Feb 2016 19:55:27 -0500 Meade Dillon via Mercedes wrote: > Thanks Philip and all, Eric has tested for power at the appropriate > pins of the relay socket, and power is there when it should be, so it > looks like time for a replacement relay. You _could_ replace it with a starter relay

Re: [MBZ] 77 240D glow system woe

2016-02-08 Thread Curt Raymond via Mercedes
g. -Curt From: Meade Dillon via Mercedes To: Mercedes Discussion List Cc: Meade Dillon Sent: Sunday, February 7, 2016 3:53 PM Subject: Re: [MBZ] 77 240D glow system woe Philip, 50A is correct, according to the service manual.  We installed an 80A because (1) that's all I hav

Re: [MBZ] 77 240D glow system woe

2016-02-08 Thread Curt Raymond via Mercedes
27; Cc: Scott Ritchey Sent: Sunday, February 7, 2016 2:17 PM Subject: Re: [MBZ] 77 240D glow system woe The pencil plug upgrade kit still uses the existing under dash glow timer/relay, at least it did when I did my TD some years back.  Maybe there is something new now?  Another route would be

Re: [MBZ] 77 240D glow system woe

2016-02-07 Thread Meade Dillon via Mercedes
Thanks Philip and all, Eric has tested for power at the appropriate pins of the relay socket, and power is there when it should be, so it looks like time for a replacement relay. - Max Charleston SC ___ http://www.okiebenz.com To search list archive

Re: [MBZ] 77 240D glow system woe

2016-02-07 Thread fmiser via Mercedes
> Max wrote: > > Jaime, > > We tested the plugs with a cheap-o multi-meter, which > showed that all had about the same resistance of about 0.5 > ohms. The resistance is so low that a milliohm meter is the only effectively measure the resistance. But 0.5 ohm means none of them are open. :) > If

Re: [MBZ] 77 240D glow system woe

2016-02-07 Thread Jim Cathey via Mercedes
What other test can be used? I didn't want to use jumper cables to apply power to just one plug at a time, because I was afraid I'd burn them up, assuming each is meant to power up with just 1/4 of 12 volts (series circuit). Series GP's are rated to work on about 1V each. They were designed,

Re: [MBZ] 77 240D glow system woe

2016-02-07 Thread Curly McLain via Mercedes
t like Kent. I still have mine. Kent??!!! Wilton - Original Message - From: "Curly McLain via Mercedes" To: "Mercedes Discussion List" Cc: "Curly McLain" <126die...@gmail.com> Sent: Sunday, February 07, 2016 2:53 PM Subject: Re: [MBZ] 77 240D

Re: [MBZ] 77 240D glow system woe

2016-02-07 Thread Meade Dillon via Mercedes
Here's the kit that would solve all this woe for about $160... https://mercedessource.com/store/123-chassis-early-240d-4-cyl-glow-relay-manual-override-kit-w-upgrade-plugs - Max Charleston SC ___ http://www.okiebenz.com To search list archives http

Re: [MBZ] 77 240D glow system woe

2016-02-07 Thread Meade Dillon via Mercedes
y McLain" <126die...@gmail.com> > Sent: Sunday, February 07, 2016 2:53 PM > Subject: Re: [MBZ] 77 240D glow system woe > > > >Finally had time to dig into the service manual, sections 15-505 and >> >15-510 >> >>> lay it out pretty clearly. I th

Re: [MBZ] 77 240D glow system woe

2016-02-07 Thread WILTON via Mercedes
Kent??!!! Wilton - Original Message - From: "Curly McLain via Mercedes" To: "Mercedes Discussion List" Cc: "Curly McLain" <126die...@gmail.com> Sent: Sunday, February 07, 2016 2:53 PM Subject: Re: [MBZ] 77 240D glow system woe >Finally

Re: [MBZ] 77 240D glow system woe

2016-02-07 Thread Meade Dillon via Mercedes
Philip, 50A is correct, according to the service manual. We installed an 80A because (1) that's all I have and (2) that's what was there. Now we know better... Perhaps the push-button modification will be where we end up, I'll offer that as a possibility. - Max Charleston SC On Su

Re: [MBZ] 77 240D glow system woe

2016-02-07 Thread fmiser via Mercedes
> Max wrote: > > 123. Big wire that feeds power to the 80A fuse goes from > engine side back through firewall, driver's side. Huh! So much for what I thought I knew. *smiles* I think the series plugs use a 50 A fuse, but now I'm picking an nits. Personally, I would convert it to parallel with

Re: [MBZ] 77 240D glow system woe

2016-02-07 Thread Curly McLain via Mercedes
Finally had time to dig into the service manual, sections 15-505 and 15-510 lay it out pretty clearly. I think the relay is bad, just need to get at it and start measuring voltage at the various pins. I wonder how the cost of a new relay will compare to the cost of upgrading to the pencil style

Re: [MBZ] 77 240D glow system woe

2016-02-07 Thread Max Dillon via Mercedes
Thanks. Now I just need some time to get under the dash. -- Max Dillon Charleston SC '87 300TD '95 E300 On February 7, 2016 2:49:17 PM EST, Curly McLain via Mercedes wrote: >You've already diagnosed it to be ahead of the fuse. If the fuse >didn't blow, and since you've tested the plugs and t

Re: [MBZ] 77 240D glow system woe

2016-02-07 Thread Curly McLain via Mercedes
Dunno. I'll have to ask. Probably 10¢ on the dollar compared to the new one, or less. I'd guess that 15-$20 would get one to your door. Probably 30-35 for a pair if I can find a pair. What would the price be, if they have one? For the right price, would be nice to get a spare that can be

Re: [MBZ] 77 240D glow system woe

2016-02-07 Thread Curly McLain via Mercedes
You've already diagnosed it to be ahead of the fuse. If the fuse didn't blow, and since you've tested the plugs and there is no short to ground, you can take a jumper cable to the bat side of the fuse to light off the engine. The only other diagnosis is to pull the plug from the relay and ve

Re: [MBZ] 77 240D glow system woe

2016-02-07 Thread Scott Ritchey via Mercedes
Sent: Sunday, February 07, 2016 1:04 PM > To: Mercedes Discussion List > Cc: Meade Dillon > Subject: Re: [MBZ] 77 240D glow system woe > > Finally had time to dig into the service manual, sections 15-505 and 15-510 > lay it out pretty clearly. I think the relay is bad, ju

Re: [MBZ] 77 240D glow system woe

2016-02-07 Thread Meade Dillon via Mercedes
Finally had time to dig into the service manual, sections 15-505 and 15-510 lay it out pretty clearly. I think the relay is bad, just need to get at it and start measuring voltage at the various pins. I wonder how the cost of a new relay will compare to the cost of upgrading to the pencil style p

Re: [MBZ] 77 240D glow system woe

2016-02-07 Thread Meade Dillon via Mercedes
Jaime, We tested the plugs with a cheap-o multi-meter, which showed that all had about the same resistance of about 0.5 ohms. If one or more has gone bad, would that cause a total lack of voltage to the fuse on the firewall? I can see if one became an open circuit, all the plugs would not get po

Re: [MBZ] 77 240D glow system woe

2016-02-07 Thread Max Dillon via Mercedes
What would the price be, if they have one? For the right price, would be nice to get a spare that can be tried and tinkered with. -- Max Dillon Charleston SC '87 300TD '95 E300 On February 7, 2016 10:29:45 AM EST, Curly McLain via Mercedes wrote: >>Kaleb, >>Have a good spare you can sell? >>-

Re: [MBZ] 77 240D glow system woe

2016-02-07 Thread Jaime Kopchinski via Mercedes
It's likely a plug has gone bad. In the last few cars I changed series GPs in, one always went bad in a short period of time. Bosch seems to have a QC issue in India. I even bought them from MB direct. Jaime On Saturday, February 6, 2016, Max Dillon via Mercedes < mercedes@okiebenz.com> wrote:

Re: [MBZ] 77 240D glow system woe

2016-02-07 Thread Curly McLain via Mercedes
Kaleb, Have a good spare you can sell? -- Max Dillon Charleston SC '87 300TD '95 E300 If the bay of fleas does not have one, I may be able to find you one tomorrow when I go to find the relay for my SDL. ___ http://www.okiebenz.com To search list archives

Re: [MBZ] 77 240D glow system woe

2016-02-07 Thread Kaleb C. Striplin via Mercedes
I do not Sent from my iPhone > On Feb 7, 2016, at 8:38 AM, Max Dillon via Mercedes > wrote: > > Kaleb, > Have a good spare you can sell? > -- > Max Dillon > Charleston SC > '87 300TD > '95 E300 > >> On February 7, 2016 9:09:59 AM EST, "Kaleb C. Striplin via Mercedes" >> wrote: >> Well the

Re: [MBZ] 77 240D glow system woe

2016-02-07 Thread Max Dillon via Mercedes
Kaleb, Have a good spare you can sell? -- Max Dillon Charleston SC '87 300TD '95 E300 On February 7, 2016 9:09:59 AM EST, "Kaleb C. Striplin via Mercedes" wrote: >Well the under dash panel, I would not really call it a knee bolster > >Sent from my iPhone > >>

Re: [MBZ] 77 240D glow system woe

2016-02-07 Thread Kaleb C. Striplin via Mercedes
Well the under dash panel, I would not really call it a knee bolster Sent from my iPhone > On Feb 7, 2016, at 3:11 AM, Max Dillon via Mercedes > wrote: > > Thanks Scott. Does the knee bolster panel need to come out? > -- > Max Dillon > Charleston SC > '87 300TD > '95 E300 > >> On February

Re: [MBZ] 77 240D glow system woe

2016-02-07 Thread Kaleb C. Striplin via Mercedes
-boun...@okiebenz.com] On Behalf Of >> Max Dillon via Mercedes >> Sent: Saturday, February 06, 2016 9:26 PM >> To: Mercedes >> Cc: Max Dillon >> Subject: [MBZ] 77 240D glow system woe >> >> Newbie owner of subject vehicle asked me to help diagnose a "no

Re: [MBZ] 77 240D glow system woe

2016-02-07 Thread Curly McLain via Mercedes
Thanks Scott. Does the knee bolster panel need to come out? -- Max Dillon Charleston SC '87 300TD '95 E300 On February 7, 2016 1:16:51 AM EST, Scott Ritchey via Mercedes wrote: As I recall, the relay on my 79 TD was under the dash over the driver's >feet. I think it lives up above the c

Re: [MBZ] 77 240D glow system woe

2016-02-07 Thread Max Dillon via Mercedes
Thanks Scott. Does the knee bolster panel need to come out? -- Max Dillon Charleston SC '87 300TD '95 E300 On February 7, 2016 1:16:51 AM EST, Scott Ritchey via Mercedes wrote: >As I recall, the relay on my 79 TD was under the dash over the driver's >feet. > >

Re: [MBZ] 77 240D glow system woe

2016-02-07 Thread Max Dillon via Mercedes
123. Big wire that feeds power to the 80A fuse goes from engine side back through firewall, driver's side. -- Max Dillon Charleston SC '87 300TD '95 E300 On February 6, 2016 11:55:20 PM EST, fmiser via Mercedes wrote: > >115 or 123? > >I converted my '78 to parallel plugs and added a relay -

Re: [MBZ] 77 240D glow system woe

2016-02-06 Thread David Bruckmann via Mercedes
Good news, you don't need bushings or a lathe. Both Bosch and Beru make pencil glow plugs designed to replace the crappy old series plugs. Also, if you're not getting voltage at the fuse check the thermo-time relay. That's how the string of plugs is grounded (near the IP at the front of the eng

Re: [MBZ] 77 240D glow system woe

2016-02-06 Thread Scott Ritchey via Mercedes
Dillon > Subject: [MBZ] 77 240D glow system woe > > Newbie owner of subject vehicle asked me to help diagnose a "no glow" > condition. Car has original loop style plugs, new Bosch plugs about six > months old. Local indie Mercedes place that I trust put in the new plugs,

Re: [MBZ] 77 240D glow system woe

2016-02-06 Thread fmiser via Mercedes
> Max wrote: > > Newbie owner of subject vehicle asked me to help diagnose a > "no glow" condition. Car has original loop style plugs, > new Bosch plugs about six months old. Local indie Mercedes > place that I trust put in the new plugs, and system worked > fine until last week. > > I put in a

Re: [MBZ] 77 240D glow system woe

2016-02-06 Thread Curly McLain via Mercedes
My 80 240d had the series GPs and the glow relay on the inner fender behind the L headlight, roughly the same as the 81 with pencil type GPs. I would expect the 77 to have the same system if it does not have the start knob. However they may have hidden the relay somewhere else. The 80 relay

[MBZ] 77 240D glow system woe

2016-02-06 Thread Max Dillon via Mercedes
Newbie owner of subject vehicle asked me to help diagnose a "no glow" condition. Car has original loop style plugs, new Bosch plugs about six months old. Local indie Mercedes place that I trust put in the new plugs, and system worked fine until last week. I put in a new fuse, but there is no