Re: [MBZ] OM603 introduction - observations

2007-09-04 Thread Peter Merle
Thanks for your advice. Got the car and have these observations
1. Engine grumbles/protests below 1600 rpm ( under load greater than
approx 30% )
2. Steering does not centre correctly especially when cold. It tries to
centre but does not g o all the way - could this be a steering box
overhaul??

Peter

 

-Original Message-
From: Kaleb C. Striplin [mailto:[EMAIL PROTECTED] 
Sent: 03 September 2007 16:30
To: Mercedes Discussion List
Subject: Re: [MBZ] OM603 introduction


I dont really know much about the non-turbo 603 since we do not get them

in the US. I do know on the turbo 603 the only real problem area to 
watch out for is cracking heads. Not sure if the non-turbo has that 
problem or not.

Peter Merle wrote:
 I have just purchased a W124 non turbo 300D ( OM603 ) and am keenly 
 awaiting deliverly later today. Having grown up with OM617's ( and 
 OM621
 ) this is a major cultural adjustment for me . What are the important
 issues with these engines eg vacuunm pumps , timing chains , injector
 nozzles - ie how long do thaey last /when should they be changed. Is
 there a way of measuring chain stretch as in in Om617? Are there any
 online resources for the maintaince of these cars?
 
 Peter
 
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Kaleb C. Striplin/Claremore, OK
  94 E420, 92 300D, 92 250D Turbo, 92 300E 4Matic, 91 300D,
  90 420SEL, 89 560SEL, 89 260E, 87 300SDL, 87 300TD, 85 380SE 5.0 Euro,
  81 240D, 81 380SLC, 80 240D, 76 240D, 76 300D, 72 250C, 69 250
http://www.okiebenz.com

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Re: [MBZ] OM603 introduction - observations

2007-09-04 Thread Jim Cathey
 2. Steering does not centre correctly especially when cold. It tries to
 centre but does not go all the way - could this be a steering box
 overhaul??

Could be somebody over-tightened the steering box.  Might
not hurt to loosen it a bit and see what happens.

-- Jim


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Re: [MBZ] OM603 introduction - observations

2007-09-04 Thread Peter Merle
Which direction do you loosen it , anticlockwise ? I know some boxes
work in the opposite sense to what one would expect.
Peter

-Original Message-
From: Jim Cathey [mailto:[EMAIL PROTECTED] 
Sent: 04 September 2007 15:00
To: Mercedes Discussion List
Subject: Re: [MBZ] OM603 introduction - observations


 2. Steering does not centre correctly especially when cold. It tries 
 to centre but does not go all the way - could this be a steering box 
 overhaul??

Could be somebody over-tightened the steering box.  Might
not hurt to loosen it a bit and see what happens.

-- Jim


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For new parts see official list sponsor: http://www.buymbparts.com/ For
used parts email [EMAIL PROTECTED]

To Unsubscribe or change delivery options go to:
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Re: [MBZ] OM603 introduction - observations

2007-09-04 Thread Jim Cathey
 Which direction do you loosen it , anticlockwise ? I know some boxes
 work in the opposite sense to what one would expect.

Clockwise loosens it.

-- Jim


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Re: [MBZ] OM603 introduction - observations

2007-09-04 Thread Marshall Booth
Peter Merle wrote:
 Thanks for your advice. Got the car and have these observations
 1. Engine grumbles/protests below 1600 rpm ( under load greater than
 approx 30% )
 2. Steering does not centre correctly especially when cold. It tries to
 centre but does not g o all the way - could this be a steering box
 overhaul??
 

 Subject: Re: [MBZ] OM603 introduction
 
 
 I dont really know much about the non-turbo 603 since we do not get them
 
 in the US. I do know on the turbo 603 the only real problem area to 
 watch out for is cracking heads. Not sure if the non-turbo has that 
 problem or not.
 
 Peter Merle wrote:
 I have just purchased a W124 non turbo 300D ( OM603 ) and am keenly 
 awaiting deliverly later today. Having grown up with OM617's ( and 
 OM621
 ) this is a major cultural adjustment for me . What are the important
 issues with these engines eg vacuunm pumps , timing chains , injector
 nozzles - ie how long do thaey last /when should they be changed. Is
 there a way of measuring chain stretch as in in Om617? Are there any
 online resources for the maintaince of these cars?

Chain stretch is measured exactly the same as it is measure in OM61x 
engines. Chains in OM60x engines wear more slowly - maybe 1 deg every 
100kmi using conventional oil changed at recommended intervals (Mobil 1 
halves chain wear). Max allowable stretch is 4 deg.

Head in the non-turbo 603s are NOT subject to,the same head cracking 
issues that the turbos experience. The head gasket MAY leak up front 
above the chain tensioner (5 of the seven 60x engines I've owned leaked 
here - some a little - some a lot - only cure is a new head gasket) or 
blow out between the #1 cylinder and the chain vault (makes MUCH smoke 
and drinks oil when this happens), but this only happens to a few 
percent of engines.

The engine itself is VERY durable and long lived if properly maintained. 
The lifters will clatter starting at about 100kmi unless you use a 
synthetic oil. Changing to a synthetic will usually quiet clatter but it 
may take 10-20kmi. Changing lifters will usually NOT keep the lifters 
quiet if you continue to use conventional oil! I've seen them get noisy 
within a few weeks!

Injectors and glow plugs last about as long as they did in OM61x engines 
(150-250kmi).

Marshall
-- 
Marshall Booth Ph.D.
Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
[EMAIL PROTECTED]

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