Re: [MBZ] Evapectomy

2019-07-01 Thread Meade Dillon via Mercedes
Yes, he's got some great DIY videos for re-sealing compressors.
-
Max
Charleston SC


On Mon, Jul 1, 2019 at 8:22 PM Rick Knoble via Mercedes <
mercedes@okiebenz.com> wrote:

> Century Bob is my ac hero, hahaha.
>
>
> Rick
>
> From: mercedes@okiebenz.com
> Sent: July 1, 2019 7:19 PM
> To: mercedes@okiebenz.com
> Reply-to: mercedes@okiebenz.com
> Cc: dillonm...@gmail.com
> Subject: Re: [MBZ] Evapectomy
>
> Peter - this seal was new about ten or twelve years ago, and now it is time
> for a another new seal (my other 124, the '95 E300, just had the compressor
> shaft seal expire and then got all new seals for that compressor).
>
> Just took a peek, with the help of a UV light, nice green dye glow from the
> oil gathered on the compressor nose.
>
> Going to check for stock with the best FLAPS, an independent place, and if
> they don't have it then I'll be ordering a seal kit from Century air...
> -
> Max
>
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Re: [MBZ] Evapectomy

2019-07-01 Thread Rick Knoble via Mercedes
Century Bob is my ac hero, hahaha.


Rick

From: mercedes@okiebenz.com
Sent: July 1, 2019 7:19 PM
To: mercedes@okiebenz.com
Reply-to: mercedes@okiebenz.com
Cc: dillonm...@gmail.com
Subject: Re: [MBZ] Evapectomy

Peter - this seal was new about ten or twelve years ago, and now it is time
for a another new seal (my other 124, the '95 E300, just had the compressor
shaft seal expire and then got all new seals for that compressor).

Just took a peek, with the help of a UV light, nice green dye glow from the
oil gathered on the compressor nose.

Going to check for stock with the best FLAPS, an independent place, and if
they don't have it then I'll be ordering a seal kit from Century air...
-
Max

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Re: [MBZ] Evapectomy

2019-07-01 Thread Meade Dillon via Mercedes
Peter - this seal was new about ten or twelve years ago, and now it is time
for a another new seal (my other 124, the '95 E300, just had the compressor
shaft seal expire and then got all new seals for that compressor).

Just took a peek, with the help of a UV light, nice green dye glow from the
oil gathered on the compressor nose.

Going to check for stock with the best FLAPS, an independent place, and if
they don't have it then I'll be ordering a seal kit from Century air...
-
Max
Charleston SC


On Mon, Jul 1, 2019 at 6:52 PM Peter Frederick via Mercedes <
mercedes@okiebenz.com> wrote:

> The new seals often leak a tiny bit when freshly installed, they wear in
> and seal properly after a few hours of running.
>
> And sometimes they keep leaking, alas.
>
> Peter
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Re: [MBZ] Evapectomy

2019-07-01 Thread Peter Frederick via Mercedes
The new seals often leak a tiny bit when freshly installed, they wear in and 
seal properly after a few hours of running.

And sometimes they keep leaking, alas.

Peter
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Re: [MBZ] Evapectomy

2019-07-01 Thread Craig via Mercedes
On Mon, 1 Jul 2019 10:32:16 -0400 Meade Dillon via Mercedes
 wrote:

> I've got plenty of the propane / butane blend on hand, so I decided to
> press ahead and find out for sure.  Swapped in new receiver / dryer,
> pulled a vacuum for 30 minutes then let that sit for 30 minutes, it
> lost about half a psi, dropping from 29.5 to 29.  Another sign of a
> leak.

That would probably be "inches of mercury" instead of "psi".


> Put in the lost oil (60 ml)and hydrocarbon blend, and checked again for
> leaks after letting it run for a bit, but only got one hit of sniffer
> alarm at the front of the compressor, with repeated testing on a cycle
> at all the various points around the system over about 30 minutes.
> 
> I'm thinking the shaft seal is the culprit, so another compressor
> re-seal is probably in my future.

Practice makes perfect?  :-)


Craig

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Re: [MBZ] Evapectomy

2019-07-01 Thread Meade Dillon via Mercedes
Well I believe I may still have a leak somewhere.  Prime suspect is the
shaft seal on this compressor (just did the shaft seal / complete reseal on
the compressor in the '95 car).

I charged the system with 120 psi of CO2 on Saturday night, by Sunday
morning that had dropped to about 25 psi.

I put in a test charge of refrigerant, and sporadically my sniffer detected
a leak at the front of the compressor.

I've got plenty of the propane / butane blend on hand, so I decided to
press ahead and find out for sure.  Swapped in new receiver / dryer, pulled
a vacuum for 30 minutes then let that sit for 30 minutes, it lost about
half a psi, dropping from 29.5 to 29.  Another sign of a leak.

Put in the lost oil (60 ml)and hydrocarbon blend, and checked again for
leaks after letting it run for a bit, but only got one hit of sniffer alarm
at the front of the compressor, with repeated testing on a cycle at all the
various points around the system over about 30 minutes.

I'm thinking the shaft seal is the culprit, so another compressor re-seal
is probably in my future.

Last night during the test drive, the lowest observed vent temperature was
48 deg F.  This a.m. on the drive to work I saw 50 deg F.
-
Max
Charleston SC
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Re: [MBZ] Evapectomy

2019-06-30 Thread Max Dillon via Mercedes
Yes on pictures!  I took a bunch as it all came apart, helped a lot during 
reassembly.
-- 
Max Dillon
Charleston SC

On June 30, 2019 12:14:53 PM EDT, Dan Penoff via Mercedes 
 wrote:
>I do the ziploc bag thing whenever I take anything that’s remotely
>complex apart, and I take pictures as I go along.
>
>For example, when I did the firewall material on the finnie yesterday,
>the “before” pictures helped me to identify where the holes would be
>for the wiring harness clamps, as they weren’t punched in the material.
>
>-D
>
>
>> On Jun 30, 2019, at 12:11 PM, Curley McLain via Mercedes
> wrote:
>> 
>> THanks!  I'll add that to Wilton's instruction.
>> 
>> Meade Dillon via Mercedes wrote on 6/30/19 10:51 AM:
>>> There are a few mistakes in the service manual procedures that
>slowed me
>>> down a bit.
>>> 
>>> The glove box must be removed to disconnect the right front speaker,
>the
>>> small suction motor for the interior temp. sensor, and the light for
>the
>>> vent control.  Removing the glove box (or the airbag on later
>models) is
>>> not even discussed.
>>> 
>>> Toward the end of the heater box take-apart, second to last step (or
>there
>>> abouts) says remove some fasteners and then pull off top piece to
>expose
>>> the evap, but the next step says to remove more fasteners, that
>second step
>>> needs to be completed to pull off the top piece.
>>> 
>>> In order to get at the expansion valve, the cowling ductwork at the
>bottom
>>> of the windscreen needs to be removed, that step is also omitted.
>>> 
>>> I used a bunch of small ziploc bags, labeled with each assembly, to
>hold
>>> all the fasteners for those assemblies, that kept all the assorted
>nuts and
>>> screws in order.
>>> 
>>> The most troublesome connectors were little plastic pins with a
>>> four-cornered push-snap connection, usually very awkwardly placed,
>that
>>> hold the various vacuum pod arms to the levers they move.  I'm sure
>there
>>> is some special tool that makes removal easy, but I don't have it.
>>> 
>>> I used plumber's putty to substitute the factory seal between the
>heater
>>> box and the body (hole in the firewall), which was very similar
>(still
>>> somewhat malleable after 32 years).
>>> -
>>> Max
>>> Charleston SC
>>> __
>> 
>> 
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Re: [MBZ] Evapectomy

2019-06-30 Thread Dan Penoff via Mercedes
I do the ziploc bag thing whenever I take anything that’s remotely complex 
apart, and I take pictures as I go along.

For example, when I did the firewall material on the finnie yesterday, the 
“before” pictures helped me to identify where the holes would be for the wiring 
harness clamps, as they weren’t punched in the material.

-D


> On Jun 30, 2019, at 12:11 PM, Curley McLain via Mercedes 
>  wrote:
> 
> THanks!  I'll add that to Wilton's instruction.
> 
> Meade Dillon via Mercedes wrote on 6/30/19 10:51 AM:
>> There are a few mistakes in the service manual procedures that slowed me
>> down a bit.
>> 
>> The glove box must be removed to disconnect the right front speaker, the
>> small suction motor for the interior temp. sensor, and the light for the
>> vent control.  Removing the glove box (or the airbag on later models) is
>> not even discussed.
>> 
>> Toward the end of the heater box take-apart, second to last step (or there
>> abouts) says remove some fasteners and then pull off top piece to expose
>> the evap, but the next step says to remove more fasteners, that second step
>> needs to be completed to pull off the top piece.
>> 
>> In order to get at the expansion valve, the cowling ductwork at the bottom
>> of the windscreen needs to be removed, that step is also omitted.
>> 
>> I used a bunch of small ziploc bags, labeled with each assembly, to hold
>> all the fasteners for those assemblies, that kept all the assorted nuts and
>> screws in order.
>> 
>> The most troublesome connectors were little plastic pins with a
>> four-cornered push-snap connection, usually very awkwardly placed, that
>> hold the various vacuum pod arms to the levers they move.  I'm sure there
>> is some special tool that makes removal easy, but I don't have it.
>> 
>> I used plumber's putty to substitute the factory seal between the heater
>> box and the body (hole in the firewall), which was very similar (still
>> somewhat malleable after 32 years).
>> -
>> Max
>> Charleston SC
>> __
> 
> 
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Re: [MBZ] Evapectomy

2019-06-30 Thread Curley McLain via Mercedes

THanks!  I'll add that to Wilton's instruction.

Meade Dillon via Mercedes wrote on 6/30/19 10:51 AM:

There are a few mistakes in the service manual procedures that slowed me
down a bit.

The glove box must be removed to disconnect the right front speaker, the
small suction motor for the interior temp. sensor, and the light for the
vent control.  Removing the glove box (or the airbag on later models) is
not even discussed.

Toward the end of the heater box take-apart, second to last step (or there
abouts) says remove some fasteners and then pull off top piece to expose
the evap, but the next step says to remove more fasteners, that second step
needs to be completed to pull off the top piece.

In order to get at the expansion valve, the cowling ductwork at the bottom
of the windscreen needs to be removed, that step is also omitted.

I used a bunch of small ziploc bags, labeled with each assembly, to hold
all the fasteners for those assemblies, that kept all the assorted nuts and
screws in order.

The most troublesome connectors were little plastic pins with a
four-cornered push-snap connection, usually very awkwardly placed, that
hold the various vacuum pod arms to the levers they move.  I'm sure there
is some special tool that makes removal easy, but I don't have it.

I used plumber's putty to substitute the factory seal between the heater
box and the body (hole in the firewall), which was very similar (still
somewhat malleable after 32 years).
-
Max
Charleston SC
__



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Re: [MBZ] Evapectomy

2019-06-30 Thread Meade Dillon via Mercedes
There are a few mistakes in the service manual procedures that slowed me
down a bit.

The glove box must be removed to disconnect the right front speaker, the
small suction motor for the interior temp. sensor, and the light for the
vent control.  Removing the glove box (or the airbag on later models) is
not even discussed.

Toward the end of the heater box take-apart, second to last step (or there
abouts) says remove some fasteners and then pull off top piece to expose
the evap, but the next step says to remove more fasteners, that second step
needs to be completed to pull off the top piece.

In order to get at the expansion valve, the cowling ductwork at the bottom
of the windscreen needs to be removed, that step is also omitted.

I used a bunch of small ziploc bags, labeled with each assembly, to hold
all the fasteners for those assemblies, that kept all the assorted nuts and
screws in order.

The most troublesome connectors were little plastic pins with a
four-cornered push-snap connection, usually very awkwardly placed, that
hold the various vacuum pod arms to the levers they move.  I'm sure there
is some special tool that makes removal easy, but I don't have it.

I used plumber's putty to substitute the factory seal between the heater
box and the body (hole in the firewall), which was very similar (still
somewhat malleable after 32 years).
-
Max
Charleston SC
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Re: [MBZ] Evapectomy

2019-06-30 Thread Curley McLain via Mercedes

strong work!  Waytago!

Max Dillon via Mercedes wrote on 6/29/19 8:36 PM:

Almost done.

White Whale is back together, new evaporator and re-used the vacuum pods from 
Wilton's 300D.  Vacuumed the AC system, then charged with dry CO2 at 120 psi as 
a test.

I need more parts to finish: receiver / dryer, and foam tubes for the 
condensate drain from the heater box.  Pick that stuff up tomorrow and finish 
the job.  About 12 hours total over two days so far.

Only one mystery part left over, a big washer.

One "Oh s#*t!".  I removed the left front speaker in order to get at some wires 
below it, and it popped out with enough force to crack the windshield.  Windshield was 
already toast, a big rock strike left a divot that will surely start cracking with enough 
heat cycles.  That will be a task for later



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Re: [MBZ] Evapectomy

2019-06-29 Thread Craig via Mercedes
On Sat, 29 Jun 2019 21:36:13 -0400 Max Dillon via Mercedes
 wrote:

> Almost done.
> 
> White Whale is back together, new evaporator and re-used the vacuum
> pods from Wilton's 300D.  Vacuumed the AC system, then charged with dry
> CO2 at 120 psi as a test.  
> 
> I need more parts to finish: receiver / dryer, and foam tubes for the
> condensate drain from the heater box.  Pick that stuff up tomorrow and
> finish the job.  About 12 hours total over two days so far.
> 
> Only one mystery part left over, a big washer.
> 
> One "Oh s#*t!".  I removed the left front speaker in order to get at
> some wires below it, and it popped out with enough force to crack the
> windshield.  Windshield was already toast, a big rock strike left a
> divot that will surely start cracking with enough heat cycles.  That
> will be a task for later 

Congratulations on making thus far!


Craig

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Re: [MBZ] Evapectomy

2019-06-29 Thread Max Dillon via Mercedes
Almost done.

White Whale is back together, new evaporator and re-used the vacuum pods from 
Wilton's 300D.  Vacuumed the AC system, then charged with dry CO2 at 120 psi as 
a test.  

I need more parts to finish: receiver / dryer, and foam tubes for the 
condensate drain from the heater box.  Pick that stuff up tomorrow and finish 
the job.  About 12 hours total over two days so far.

Only one mystery part left over, a big washer.

One "Oh s#*t!".  I removed the left front speaker in order to get at some wires 
below it, and it popped out with enough force to crack the windshield.  
Windshield was already toast, a big rock strike left a divot that will surely 
start cracking with enough heat cycles.  That will be a task for later 
-- 
Max Dillon
Charleston SC

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Re: [MBZ] Evapectomy

2019-06-29 Thread Dan Penoff via Mercedes
Excellent! Good luck on reassembly!

-D


> On Jun 29, 2019, at 12:08 PM, Max Dillon via Mercedes  
> wrote:
> 
> After four hours of effort over two days, heater box is out of the car (White 
> Whale).
> 
> If there are no issues, should have it back together this evening.
> -- 
> Max Dillon
> Charleston SC
> 
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Re: [MBZ] Evapectomy

2019-06-29 Thread Max Dillon via Mercedes
After four hours of effort over two days, heater box is out of the car (White 
Whale).

If there are no issues, should have it back together this evening.
-- 
Max Dillon
Charleston SC

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Re: [MBZ] Evapectomy

2019-06-27 Thread Craig via Mercedes
On Wed, 26 Jun 2019 21:41:41 -0400 Buggered Benzmail via Mercedes
 wrote:

> Max gets to have all the fun!
> 
> --FT

Perhaps you can help him and share the wealth ...


Craig


> > On Jun 26, 2019, at 8:59 PM, Meade Dillon via Mercedes
> >  wrote:
> > 
> > Going to be an expert soon.
> > 
> > Tonight on the drive home, AC in the '95 E300 is weak.  Put on the
> > gauges, charge is low.  Get out the sniffer, confirm massive leak of
> > refrigerant via the center vents => evapectomy time on car #2.
> > 
> > -
> > Max
> > Charleston SC

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Re: [MBZ] Evapectomy

2019-06-26 Thread Buggered Benzmail via Mercedes
Max gets to have all the fun!

--FT
Sent from iPhone

> On Jun 26, 2019, at 8:59 PM, Meade Dillon via Mercedes 
>  wrote:
> 
> Going to be an expert soon.
> 
> Tonight on the drive home, AC in the '95 E300 is weak.  Put on the gauges,
> charge is low.  Get out the sniffer, confirm massive leak of refrigerant
> via the center vents => evapectomy time on car #2.
> 
> -
> Max
> Charleston SC
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Re: [MBZ] Evapectomy

2019-06-26 Thread Dan Penoff via Mercedes
Too bad there isn’t some sort of group discount….

Bummer.

-D


> On Jun 26, 2019, at 8:59 PM, Meade Dillon via Mercedes 
>  wrote:
> 
> Going to be an expert soon.
> 
> Tonight on the drive home, AC in the '95 E300 is weak.  Put on the gauges,
> charge is low.  Get out the sniffer, confirm massive leak of refrigerant
> via the center vents => evapectomy time on car #2.
> 
> -
> Max
> Charleston SC
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> 


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Re: [MBZ] Evapectomy

2010-05-31 Thread E M
Can't believe how fast the past two years have passed!  I feels more like 6
months since you were posting about the evap.  Good job on the work Wilton,
I'm sure it's not a job you have any desire to do again!  I remember some of
the pictures you posted.  Yikes.  It looked like one of those, remove
engine, tilt upside down to drain oil.  Reinstall engine, and fill with new
oil type jobs. hee hee.

Ed
300E

On 31 May 2010 10:50, WILTON wilt...@nc.rr.com wrote:

 This week is the second anniversary of the evapectomy on my '87 300D;
 'working well, so far.

 Wilton
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Re: [MBZ] Evapectomy

2010-05-31 Thread buymbparts

Congratulations!



Sent from my BlackBerry® wireless handheld

-Original Message-
From: WILTON wilt...@nc.rr.com
Date: Mon, 31 May 2010 10:50:48 
To: mercedes listmercedes@okiebenz.com
Subject: [MBZ] Evapectomy

This week is the second anniversary of the evapectomy on my '87 300D; 'working 
well, so far.

Wilton
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Re: [MBZ] Evapectomy

2010-05-31 Thread Peter Frederick

Great!

I have to do one on my 87 this month, it's getting to hot to drive  
with the windows open all the time, to say nothing of too noisy.


Huge PITA, but I have to even if I just want heat, since all the vac  
servos are dying and it's impossible to replace a couple of them with  
the heater box in the car.


Peter

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