Re: [PEDA] Prototype Assembly House - now assembly guides

2003-09-16 Thread Steve Wiseman
04/09/2003 14:07:51, Yuriy Khapochkin 
[EMAIL PROTECTED] wrote:

You can set up *.ppc to prit only selected components,
then use global select option to select particular type of 
components in the
PCB.
Print them.

Select next type of components.
Update ppc from PCB.
Print them.

Been too busy getting a board out to return to this - but thanks for 
the suggestions, all!
This one, plus a bit of messing about in Acrobat, and I think I'll be 
able to generate something close to ideal. 

(Now that board's out of the way, I think I'll fire up DXP. Time to 
buy some decent whisky  soothing music...)

Steve






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Re: [PEDA] Prototype Assembly House

2003-09-06 Thread Choong Keat Yian
Hi,but for this kind of micro surgery i use fine solder,is it not?

Choong


Jon Elson [EMAIL PROTECTED] wrote:



Bagotronix Tech Support wrote:

I can solder 0.5mm (19.685 mil) SMT IC's by hand no problem. BGAs are a


different story...

I can do that too.  And my hand can slip, causing a solder bridge to an
adjacent pin.  It's a PITA to clear away that solder bridge from those small
pins.
  

I have developed manual techniques to do these, and they work quite 
well.  I'm
still fine tuning it, but I'm doing pretty well with it.

What I do is manually squeeze out a VERY fine line of solder paste with 
standard
syringe and a fine needle with the point ground off.  I lay this line 
around the
outer perimiter of the component pads.  I then place the chip with 
tweezers, and


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Re: [PEDA] Prototype Assembly House - now assembly guides

2003-09-05 Thread Wojciech Oborski
I sent this message yesterday, but it doesn't show somehow,
so I repost it below.
Steve Wiseman wrote:
snip
 Is it possible to build an assembly drawing (or, really, a series of assembly
 drawings) which highlights each component type in turn on a different sheet -
 f'rinstance highlight all the 22n 0402 decouplers on one page, all the 10K
 0402s on the next, etc...
snip
Steve,

There are several possible scenarios, I may think of.
Here, there is one I used to follow.
1. Prepare standard assembly drawing.

2. Select the components you want to higlight.
   If the only common properties of those components that are to be
   selected are Footprint (like 0805) and Comment (like 10k) then
   you may do it using Global Edit, or Query Manager in PCB.
   If the selection criteria is more complicated then use Global Edit
   in Sch Editor and then use Tools-Select PCB Components.
3. Cut (Ctrl+X) selected components (note the reference point).

4. Modify remaining components to make them less visible, e.g.:
   - Hide their designators
   - Make their outlines very thin (e.g. 1mil)
 (First Un-Lock primitives of all components, then change globally
  the width of all tracks and arcs on Top Overlay to 1 mil, then
  Lock primitives back).
5. Paste back the components you previously removed at the same reference
   point.
If you use colour printer then there are obviously more options.

Hope it helps a little,
Wojciech Oborski


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Re: [PEDA] Prototype Assembly House - now assembly guides

2003-09-05 Thread Tony Karavidas
There is a cool feature in DXP that darkens (the mask level is completely variable) 
everything you don't want to see but I don't think there is a way to get that to 
hardcopy. When I'm assembling my prototypes here, I'm only a couple feet away from a 
computer, so I use that info live

Tony



On Thu, 4 Sep 2003 14:32:44 +0100, John A. Ross [Design] wrote:
 -Original Message-
 From: Steve Wiseman [mailto:[EMAIL PROTECTED] Sent:
 Thursday, September 04, 2003 12:14 PM To: Protel EDA Forum
 Subject: Re: [PEDA] Prototype Assembly House - now assembly guides


 Since I'm evidently not the only person to still be hand
 assembling, here's a Protel question...

 Is it possible to build an assembly drawing (or, really, a series
 of assembly drawings) which highlights each component type in
 turn on a different sheet - f'rinstance highlight all the 22n
 0402 decouplers on one page, all the 10K 0402s on the next,
 etc... Other components would need to be drawn faintly, for
 reference. (If the components could be numbered sequentially, so
 the assemble could be sure not to miss any, that would be even
 better)
 I don't know how this could be done with the current tools, but
 it really would be handy...


 Steve


 Interesting one.


 This might not be exactly what you are looking for but for
 different type of footprints you could make use of the existing
 mechanical layers to create composite drawings or 'stages' in some
 partly automated way.

 What I mean is that you can draw in the library, say a boundary box
 on mech layer x and add the .designator or .comment attribute
 inside that box accordingly.

 An example would be this


 0402 library part
 Add boundary box to mech layer 5
 Add .comment designator and resize so say 100N will fit inside it.
 Update PCB
 Now if you go to print mech layer 5 only 0402 parts will show WITH
 the component values.

 0805 library part
 Add boundary box to mech layer 6
 Add .comment designator and resize so say 100N will fit inside it.
 Update PCB
 Now if you go to print mech layer 6 only 0805 parts will show WITH
 the component values.

 SC59 PNP library part
 Add boundary box to mech layer 7
 Add .comment designator and resize so say 848CW will fit inside it.
 Update PCB
 Now if you go to print mech layer 7 only 848CW parts will show WITH
 the component values.

 So in print manager you can print individual layers for reference,
 or transparency for overlay purpose, or make a composite drawings
 of all layers.

 Of course you will soon run out of layers, but it would be possible
 to add say SOIC to the 0402 layer as these cannot get mixed up.

 As for filtering by component value I have no ideas for now unless
 it is possible in some way to only print selected parts, but never
 tried that, and the selections would need to be re-done every time
 'process pcb' was done.

 Best Regards


 John A. Ross


 RSD Communications Ltd
 8 BorrowMeadow Road
 Springkerse Industrial Estate
 Stirling, Scotland FK7 7UW


 Tel        +44 [0]1786 450572 Ext 225 (Office)
 Tel        +44 [0]1786 450572 Ext 248 (Lab)
 Fax        +44 [0]1786 474653
 GSM        +44 [0]7831 373727


 Email        [EMAIL PROTECTED]
 WWW        http://www.rsd.tv
 ==


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Re: [PEDA] Prototype Assembly House

2003-09-04 Thread Chris Lowe


[EMAIL PROTECTED] wrote:

An easier method for doing this hand-soldering is to use what is known as a
mini-wave tip. It's a concave cupped tip that you fill with solder, and use
exactly as you describe - drag it along the pads. If the pads have been
designed right, it's really easy to do. Even without any special allowances,
it's fairly easy to do. I have no trouble with any TSSOP/TQFP/whatever that
I've tried. Make sure you put a liberal layer of flux along the pads you are
to solder, though.
I also do 0402 components by hand sometimes, and regularly do 0603
components. All without visual aids, although we do have stereo microscopes
available if required. SMT is not all that hard, and in fact I'd venture to
suggest it's less of a PITA than through-hole technology. Especially for
rework - it's much easier to remove 0603 components than it is to remove
through-hole components. TQFP devices are another story, of course...
 

I agree, The most difficult thing about reworking SMT is convincing 
yourself you can do it.  I have regularly reworked a wide range of 
devices with no problems.  I find that contact methods using solder wire 
and a soldering iron are much more reliable than methods using hot air 
and I now only use hot air where other methods can't be used or for 0402 
devices.  I have also found that a 2(ish) mm chisel tip works better for 
me than a miniwave tip when drag soldering.



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Re: [PEDA] Prototype Assembly House - now assembly guides

2003-09-04 Thread Steve Wiseman
Since I'm evidently not the only person to still be hand assembling, 
here's a Protel question...

Is it possible to build an assembly drawing (or, really, a series of 
assembly drawings) which highlights each component type in turn 
on a different sheet - f'rinstance highlight all the 22n 0402 
decouplers on one page, all the 10K 0402s on the next, etc... 
Other components would need to be drawn faintly, for reference. 
(If the components could be numbered sequentially, so the 
assemble could be sure not to miss any, that would be even 
better)
I don't know how this could be done with the current tools, but it 
really would be handy...

Steve Wiseman




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Re: [PEDA] Prototype Assembly House - now assembly guides

2003-09-04 Thread Yuriy Khapochkin
Steve,

You can set up *.ppc to prit only selected components,
then use global select option to select particular type of components in the
PCB.
Print them.

Select next type of components.
Update ppc from PCB.
Print them.

...

It is worse, than what you asked for, but better than nothing.

Yuriy.

Steve Wiseman wrote:
 
 Since I'm evidently not the only person to still be hand assembling,
 here's a Protel question...
 
 Is it possible to build an assembly drawing (or, really, a series of
 assembly drawings) which highlights each component type in turn
 on a different sheet - f'rinstance highlight all the 22n 0402
 decouplers on one page, all the 10K 0402s on the next, etc...
 Other components would need to be drawn faintly, for reference.
 (If the components could be numbered sequentially, so the
 assemble could be sure not to miss any, that would be even
 better)
 I don't know how this could be done with the current tools, but it
 really would be handy...
 
 Steve Wiseman


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Re: [PEDA] Prototype Assembly House - now assembly guides

2003-09-04 Thread John A. Ross [Design]
 -Original Message-
 From: Steve Wiseman [mailto:[EMAIL PROTECTED] 
 Sent: Thursday, September 04, 2003 12:14 PM
 To: Protel EDA Forum
 Subject: Re: [PEDA] Prototype Assembly House - now assembly guides
 
 Since I'm evidently not the only person to still be hand assembling, 
 here's a Protel question...
 
 Is it possible to build an assembly drawing (or, really, a series of 
 assembly drawings) which highlights each component type in turn 
 on a different sheet - f'rinstance highlight all the 22n 0402 
 decouplers on one page, all the 10K 0402s on the next, etc... 
 Other components would need to be drawn faintly, for reference. 
 (If the components could be numbered sequentially, so the 
 assemble could be sure not to miss any, that would be even 
 better)
 I don't know how this could be done with the current tools, but it 
 really would be handy...

Steve

Interesting one.

This might not be exactly what you are looking for but for different
type of footprints you could make use of the existing mechanical layers
to create composite drawings or 'stages' in some partly automated way.

What I mean is that you can draw in the library, say a boundary box on
mech layer x and add the .designator or .comment attribute inside that
box accordingly.

An example would be this

0402 library part
Add boundary box to mech layer 5
Add .comment designator and resize so say 100N will fit inside it.
Update PCB
Now if you go to print mech layer 5 only 0402 parts will show WITH the
component values.

0805 library part
Add boundary box to mech layer 6
Add .comment designator and resize so say 100N will fit inside it.
Update PCB
Now if you go to print mech layer 6 only 0805 parts will show WITH the
component values.

SC59 PNP library part
Add boundary box to mech layer 7
Add .comment designator and resize so say 848CW will fit inside it.
Update PCB
Now if you go to print mech layer 7 only 848CW parts will show WITH the
component values.

So in print manager you can print individual layers for reference, or
transparency for overlay purpose, or make a composite drawings of all
layers.

Of course you will soon run out of layers, but it would be possible to
add say SOIC to the 0402 layer as these cannot get mixed up.

As for filtering by component value I have no ideas for now unless it is
possible in some way to only print selected parts, but never tried that,
and the selections would need to be re-done every time 'process pcb' was
done. 

Best Regards

John A. Ross

RSD Communications Ltd
8 BorrowMeadow Road
Springkerse Industrial Estate
Stirling, Scotland FK7 7UW

Tel +44 [0]1786 450572 Ext 225 (Office)
Tel +44 [0]1786 450572 Ext 248 (Lab)
Fax +44 [0]1786 474653
GSM +44 [0]7831 373727

Email   [EMAIL PROTECTED]
WWW http://www.rsd.tv
==
 


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Re: [PEDA] Prototype Assembly House - now assembly guides

2003-09-04 Thread Brian Guralnick
Believe it or not, I've managed to do my best work with a paint stripper
heat gun...

It's great for both putting parts on  taking everything off in a single
shot.

_
Brian Guralnick
[EMAIL PROTECTED]


- Original Message - 
From: John A. Ross [Design] [EMAIL PROTECTED]
To: Protel EDA Forum [EMAIL PROTECTED]
Sent: Thursday, September 04, 2003 9:32 AM
Subject: Re: [PEDA] Prototype Assembly House - now assembly guides


 -Original Message-
 From: Steve Wiseman [mailto:[EMAIL PROTECTED]
 Sent: Thursday, September 04, 2003 12:14 PM
 To: Protel EDA Forum
 Subject: Re: [PEDA] Prototype Assembly House - now assembly guides

 Since I'm evidently not the only person to still be hand assembling,
 here's a Protel question...

 Is it possible to build an assembly drawing (or, really, a series of
 assembly drawings) which highlights each component type in turn
 on a different sheet - f'rinstance highlight all the 22n 0402
 decouplers on one page, all the 10K 0402s on the next, etc...
 Other components would need to be drawn faintly, for reference.
 (If the components could be numbered sequentially, so the
 assemble could be sure not to miss any, that would be even
 better)
 I don't know how this could be done with the current tools, but it
 really would be handy...

Steve

Interesting one.

This might not be exactly what you are looking for but for different
type of footprints you could make use of the existing mechanical layers
to create composite drawings or 'stages' in some partly automated way.

What I mean is that you can draw in the library, say a boundary box on
mech layer x and add the .designator or .comment attribute inside that
box accordingly.

An example would be this

0402 library part
Add boundary box to mech layer 5
Add .comment designator and resize so say 100N will fit inside it.
Update PCB
Now if you go to print mech layer 5 only 0402 parts will show WITH the
component values.

0805 library part
Add boundary box to mech layer 6
Add .comment designator and resize so say 100N will fit inside it.
Update PCB
Now if you go to print mech layer 6 only 0805 parts will show WITH the
component values.

SC59 PNP library part
Add boundary box to mech layer 7
Add .comment designator and resize so say 848CW will fit inside it.
Update PCB
Now if you go to print mech layer 7 only 848CW parts will show WITH the
component values.

So in print manager you can print individual layers for reference, or
transparency for overlay purpose, or make a composite drawings of all
layers.

Of course you will soon run out of layers, but it would be possible to
add say SOIC to the 0402 layer as these cannot get mixed up.

As for filtering by component value I have no ideas for now unless it is
possible in some way to only print selected parts, but never tried that,
and the selections would need to be re-done every time 'process pcb' was
done.

Best Regards

John A. Ross

RSD Communications Ltd
8 BorrowMeadow Road
Springkerse Industrial Estate
Stirling, Scotland FK7 7UW

Tel +44 [0]1786 450572 Ext 225 (Office)
Tel +44 [0]1786 450572 Ext 248 (Lab)
Fax +44 [0]1786 474653
GSM +44 [0]7831 373727

Email [EMAIL PROTECTED]
WWW http://www.rsd.tv
==





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Re: [PEDA] Prototype Assembly House - now assembly guides

2003-09-04 Thread Ian Wilson
On 06:39 AM 5/09/2003, Brian Guralnick said:
Believe it or not, I've managed to do my best work with a paint stripper
heat gun...
It's great for both putting parts on  taking everything off in a single
shot.
Especially if you turn the air flow right up - it nicely cleans everything 
of the board in one go :-)

We do a fair bit of hand assembly.  We also use many of the techniques 
discussed.  The hand assembly is pretty much only for prototyping though, 
not production release (volumes kill that).  We are close by a contract 
assy shop and they have a service where we can duck down and get them to 
run just the fine line stuff through a re-work station. This is faster than 
us mucking about if there is more than one or two devices.  It saves time 
looking for those occasional extremely fine shorts that can happen every so 
often.

For repair and re-work we use a Hakko air gun - you have to be careful with 
it as it can easily burn components and the PCB.

Ian



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Re: [PEDA] Prototype Assembly House

2003-09-03 Thread Gary
Yuriy:
We are a small company specialized in low to medium volume assembly.
I would be happy to look at your boards and see if we can help you out.
www.aialtd.com
Regards,
Gary Allbee
Alta Industrial Automation Ltd
Yuriy Khapochkin wrote:

Tom,

Unfortunately, I did not make it clear.
I am interested in *assembly* service, not PCB itself.
As for PCB, I second your opinion about www.4pcb.com.
Use them a lot.
Regards,
Yuriy.
Tom Reineking wrote:
 

Hi Yuriy,
We've had very good luck with quality and quick turn around with
Advanced Circuits, www.4pcd.com.  I haven't done much with price
comparison, though.  Good luck.
Tom
Yuriy Khapochkin wrote:

   

Could anybody recommend good place in US/Canada
for ordering small prototype quantity (up to 10 pieces) PCB assembly?
Personal experience especially welcome.

Regards,
Yuriy Khapochkin.


 



 



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Re: [PEDA] Prototype Assembly House

2003-09-03 Thread Jon Elson


Tom Reineking wrote:

Hi Yuriy,
We've had very good luck with quality and quick turn around with 
Advanced Circuits, www.4pcd.com.  I haven't done much with price 
comparison, though.  Good luck.
I was going to give the same information, but I think he is looking
for assembly (stuffing) of the boards.  If that is true, I'm not sure
you can find any outfit that will do affordable work on only 10
pieces.  The setup effort is just too great for such a small job.
It probably makes more sense to buy the parts yourself, and find
a part time person who can assemble it directly under the guidance
of the person who designed it.
Jon



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Re: [PEDA] Prototype Assembly House

2003-09-03 Thread Bagotronix Tech Support
 It probably makes more sense to buy the parts yourself, and find
 a part time person who can assemble it directly under the guidance
 of the person who designed it.

That's true if all you are using is TH or 50mil SMT.  For smaller stuff and
BGAs, how do you do that by hand with part time help?

Best regards,
Ivan Baggett
Bagotronix Inc.
website:  www.bagotronix.com


- Original Message -
From: Jon Elson [EMAIL PROTECTED]
To: Protel EDA Forum [EMAIL PROTECTED]
Sent: Wednesday, September 03, 2003 2:13 PM
Subject: Re: [PEDA] Prototype Assembly House





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Re: [PEDA] Prototype Assembly House

2003-09-03 Thread Tim Fifield
I can solder 0.5mm (19.685 mil) SMT IC's by hand no problem. BGAs are a different 
story...

Tim Fifield

-Original Message-
From: Bagotronix Tech Support [mailto:[EMAIL PROTECTED]
Sent: Wednesday, September 03, 2003 3:16 PM
To: Protel EDA Forum
Subject: Re: [PEDA] Prototype Assembly House


 It probably makes more sense to buy the parts yourself, and find
 a part time person who can assemble it directly under the guidance
 of the person who designed it.

That's true if all you are using is TH or 50mil SMT.  For smaller stuff and
BGAs, how do you do that by hand with part time help?

Best regards,
Ivan Baggett
Bagotronix Inc.
website:  www.bagotronix.com


- Original Message -
From: Jon Elson [EMAIL PROTECTED]
To: Protel EDA Forum [EMAIL PROTECTED]
Sent: Wednesday, September 03, 2003 2:13 PM
Subject: Re: [PEDA] Prototype Assembly House







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Re: [PEDA] Prototype Assembly House

2003-09-03 Thread Yuriy Khapochkin
Thank you all for your responses.

Yuriy.

Yuriy Khapochkin wrote:
 
 Could anybody recommend good place in US/Canada
 for ordering small prototype quantity (up to 10 pieces) PCB assembly?
 
 Personal experience especially welcome.



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Re: [PEDA] Prototype Assembly House

2003-09-03 Thread Bagotronix Tech Support
 I can solder 0.5mm (19.685 mil) SMT IC's by hand no problem. BGAs are a
different story...

I can do that too.  And my hand can slip, causing a solder bridge to an
adjacent pin.  It's a PITA to clear away that solder bridge from those small
pins.

Oh, how I long for DIP and 50mil SMT packages.  I figured it out - it is
possible to put an ethernet chip into a 28-pin package (with an 8-bit wide
uP interface).  So why doesn't anyone do it?  They have 100+ pins.  Phooey!

Best regards,
Ivan Baggett
Bagotronix Inc.
website:  www.bagotronix.com


- Original Message -
From: Tim Fifield [EMAIL PROTECTED]
To: Protel EDA Forum [EMAIL PROTECTED]
Sent: Wednesday, September 03, 2003 3:09 PM
Subject: Re: [PEDA] Prototype Assembly House


 I can solder 0.5mm (19.685 mil) SMT IC's by hand no problem. BGAs are a
different story...





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Re: [PEDA] Prototype Assembly House

2003-09-03 Thread Tom Reineking
Ivan,
When soldering fine pitch parts, we use lots of liquid flux and then 
simply drag a tinned iron across the pins.  The best solder joints 
around and the flux eliminates bridging.  Don't over do the solder on 
the iron tip.  Takes a few tries to develop tricks, but I have never 
failed yet.  Of course you then have to rinse off the flux.  I use 
isopropyl and clean compressed air.  Haven't figured out BGAs by hand 
yet, but it will have to happen soon.  Paste and an hot air knife???
Cheers,
Tom

Bagotronix Tech Support wrote:

I can solder 0.5mm (19.685 mil) SMT IC's by hand no problem. BGAs are a
   

different story...

I can do that too.  And my hand can slip, causing a solder bridge to an
adjacent pin.  It's a PITA to clear away that solder bridge from those small
pins.
Oh, how I long for DIP and 50mil SMT packages.  I figured it out - it is
possible to put an ethernet chip into a 28-pin package (with an 8-bit wide
uP interface).  So why doesn't anyone do it?  They have 100+ pins.  Phooey!
Best regards,
Ivan Baggett
Bagotronix Inc.
website:  www.bagotronix.com
- Original Message -
From: Tim Fifield [EMAIL PROTECTED]
To: Protel EDA Forum [EMAIL PROTECTED]
Sent: Wednesday, September 03, 2003 3:09 PM
Subject: Re: [PEDA] Prototype Assembly House
 

I can solder 0.5mm (19.685 mil) SMT IC's by hand no problem. BGAs are a
   

different story...
 





 



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Re: [PEDA] Prototype Assembly House

2003-09-03 Thread Yuriy Khapochkin
Jon,

There could be problems with hand soldered components.

Ceramic capacitors, for example has a tendency to break and
become resistor with 10-100 Ohm resistance.

Probable, due to thermal tension from manual soldering.

I had such problems in the past. 

Worst of all, it usually happens weeks or even month later.

That's why I don't want hand-soldered SMT board go to the field.

Reards,
Yuriy.

Jon Elson wrote:
 
 Tom Reineking wrote:
 
  Hi Yuriy,
  We've had very good luck with quality and quick turn around with
  Advanced Circuits, www.4pcd.com.  I haven't done much with price
  comparison, though.  Good luck.
 
 I was going to give the same information, but I think he is looking
 for assembly (stuffing) of the boards.  If that is true, I'm not sure
 you can find any outfit that will do affordable work on only 10
 pieces.  The setup effort is just too great for such a small job.
 It probably makes more sense to buy the parts yourself, and find
 a part time person who can assemble it directly under the guidance
 of the person who designed it.



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Re: [PEDA] Prototype Assembly House

2003-09-03 Thread Steve Wiseman
03/09/2003 20:46:02, Tom Reineking [EMAIL PROTECTED] 
wrote:

Ivan,
When soldering fine pitch parts,

All well and good. You got any tips for soldering down the 
hundreds of 0402 decouplers and passives that are the bane of 
my life? (These days, all non-trivial boards go out to 'proper' 
reflow shops, even though I've got a perfectly usable reflow line 
here... There are easier ways to earn my living...)

Steve





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Re: [PEDA] Prototype Assembly House

2003-09-03 Thread Jon Elson


Bagotronix Tech Support wrote:

It probably makes more sense to buy the parts yourself, and find
a part time person who can assemble it directly under the guidance
of the person who designed it.
   

That's true if all you are using is TH or 50mil SMT.  For smaller stuff and
BGAs, how do you do that by hand with part time help?
 

If ** I ** can do it, with tired eyes and shaky hands, I'm pretty sure I
could train anyone with reasonable vision and hand-eye skills to
do it in a fairly short time, one-on-one.  (Heh, I have trained my
wife, who finds sewing to be almost beyond her, to do modest SMT
work.)  I'm currently working with a number of chips with .5 mm lead
pitch, and 0402 passives, and I do it all by hand.
Now, BGAs, I admit, are beyond the tools and techniques I have developed.
I think I could do a BGA, but I'd have absolutely no way to check it, other
than boundary scan and similar electrical testing.  So, that is one place
that simple manual techniques really hit the wall.
Jon



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Re: [PEDA] Prototype Assembly House

2003-09-03 Thread Jon Elson


Bagotronix Tech Support wrote:

I can solder 0.5mm (19.685 mil) SMT IC's by hand no problem. BGAs are a
   

different story...

I can do that too.  And my hand can slip, causing a solder bridge to an
adjacent pin.  It's a PITA to clear away that solder bridge from those small
pins.
 

I have developed manual techniques to do these, and they work quite 
well.  I'm
still fine tuning it, but I'm doing pretty well with it.

What I do is manually squeeze out a VERY fine line of solder paste with 
standard
syringe and a fine needle with the point ground off.  I lay this line 
around the
outer perimiter of the component pads.  I then place the chip with 
tweezers, and
solder 2 diagonal corner pads.  I then inspect the alignment on all 4 
sides, and walk
the chip, if needed, one pad at a time.  When all 4 sides have their 
pads aligned,
I just slide the soldering iron down the rows of leads, at a rate of 
about 2 pads a
second.  If the right amount of solder has been deposited, there are NO 
bridges.
If too much solder paste was applied, you will get bridges.  The best 
way to fix
them is to remove some solder with fine desoldering braid that has been 
dipped
in liquid rosin flux.  Then, you heat both leads at the same time, and 
the rest of
the solder will pull into the pad/lead area, breaking the bridge.  (If 
the bridge is
small, reheating the two leads simultaneously may clear it without the 
braid.)

I then apply isopropyl alcohol to an old toothbrosh, and brush the leads 
vigorously,
and wash in water from a sink sprayer nozzle.  It looks professional, 
like mass-
produced boards.

Oh, how I long for DIP and 50mil SMT packages.  I figured it out - it is
possible to put an ethernet chip into a 28-pin package (with an 8-bit wide
uP interface).  So why doesn't anyone do it?  They have 100+ pins.  Phooey!
 

Yup, but the old days had entire boards covered with DIPs to do what I 
can do now
with ONE very pedestrian Xilinx Spartan chip.  And, if there is an error 
(there is
ALWAYS an error or two) I can fix it in the configuration of the FPGA, 
and don't
have to even hack a trace on the board, most of the time!

(Of course, there was that one time I used a Protel PCB library part 
without checking
it, and found out that Xilinx used a different convention with regard to 
pin 1 being on
a corner or center of the side.  That one I couldn't fix with even a 
complete config.
change!)

Jon



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Re: [PEDA] Prototype Assembly House

2003-09-03 Thread Jon Elson


Yuriy Khapochkin wrote:

Jon,

There could be problems with hand soldered components.

Ceramic capacitors, for example has a tendency to break and
become resistor with 10-100 Ohm resistance.
Probable, due to thermal tension from manual soldering.

I had such problems in the past. 

Worst of all, it usually happens weeks or even month later.

That's why I don't want hand-soldered SMT board go to the field.
 

Interesting, but I have never seen this.  I have deployed several 
hundred hand-soldered
boards to customers all over the world.  I HAVE seen broken caps on rare 
occasions,
and fixed them.  But, I've never seen this sort of trouble, except in 
manual rework.
I definitely do not reuse removed SMT components except on VERY prototype
pieces.

My feeling is that manual soldering subjects parts to MUCH less thermal 
stress
than IR reflow systems.  Since these ceramic parts have VASTLY lower TCE
than the PC board, the idea that fully heating the entire PCB and components
and letting them cool together doesn't seem to be of any benefit to me.

Jon



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Re: [PEDA] Prototype Assembly House

2003-09-03 Thread Tony Karavidas

This is OT to the group, but related to this particular topic.

Does anyone here have any experience using/programming/servicing a HP 3065 test system?

Please email me privately.

Tony



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Re: [PEDA] Prototype Assembly House

2003-09-03 Thread Matt . VanDeWerken
An easier method for doing this hand-soldering is to use what is known as a
mini-wave tip. It's a concave cupped tip that you fill with solder, and use
exactly as you describe - drag it along the pads. If the pads have been
designed right, it's really easy to do. Even without any special allowances,
it's fairly easy to do. I have no trouble with any TSSOP/TQFP/whatever that
I've tried. Make sure you put a liberal layer of flux along the pads you are
to solder, though.

I also do 0402 components by hand sometimes, and regularly do 0603
components. All without visual aids, although we do have stereo microscopes
available if required. SMT is not all that hard, and in fact I'd venture to
suggest it's less of a PITA than through-hole technology. Especially for
rework - it's much easier to remove 0603 components than it is to remove
through-hole components. TQFP devices are another story, of course...

Cheers,
Matthew van de Werken - Electronics Engineer
CSIRO Exploration  Mining - Gravity Group
1 Technology Court - Pullenvale - Qld - 4069
ph:  (07) 3327 4685 fax:  (07) 3327 4455
email:  [EMAIL PROTECTED]
Send HTML email?
http://www.georgedillon.com/web/html_email_is_evil_still.shtml


 -Original Message-
 From: Jon Elson [mailto:[EMAIL PROTECTED]
 Sent: Thursday, 4 September 2003 8:54 AM
 To: Protel EDA Forum
 Subject: Re: [PEDA] Prototype Assembly House
 
 
 
 
 Bagotronix Tech Support wrote:
 
 I can solder 0.5mm (19.685 mil) SMT IC's by hand no 
 problem. BGAs are a
 
 
 different story...
 
 I can do that too.  And my hand can slip, causing a solder 
 bridge to an
 adjacent pin.  It's a PITA to clear away that solder bridge 
 from those small
 pins.
   
 
 I have developed manual techniques to do these, and they work quite 
 well.  I'm
 still fine tuning it, but I'm doing pretty well with it.
 
 What I do is manually squeeze out a VERY fine line of solder 
 paste with 
 standard
 syringe and a fine needle with the point ground off.  I lay this line 
 around the
 outer perimiter of the component pads.  I then place the chip with 
 tweezers, and
 solder 2 diagonal corner pads.  I then inspect the alignment on all 4 
 sides, and walk
 the chip, if needed, one pad at a time.  When all 4 sides have their 
 pads aligned,
 I just slide the soldering iron down the rows of leads, at a rate of 
 about 2 pads a
 second.  If the right amount of solder has been deposited, 
 there are NO 
 bridges.
 If too much solder paste was applied, you will get bridges.  The best 
 way to fix
 them is to remove some solder with fine desoldering braid 
 that has been 
 dipped
 in liquid rosin flux.  Then, you heat both leads at the same 
 time, and 
 the rest of
 the solder will pull into the pad/lead area, breaking the 
 bridge.  (If 
 the bridge is
 small, reheating the two leads simultaneously may clear it 
 without the 
 braid.)
 
 I then apply isopropyl alcohol to an old toothbrosh, and 
 brush the leads 
 vigorously,
 and wash in water from a sink sprayer nozzle.  It looks professional, 
 like mass-
 produced boards.
 
 Oh, how I long for DIP and 50mil SMT packages.  I figured it 
 out - it is
 possible to put an ethernet chip into a 28-pin package (with 
 an 8-bit wide
 uP interface).  So why doesn't anyone do it?  They have 100+ 
 pins.  Phooey!
 
   
 
 Yup, but the old days had entire boards covered with DIPs to 
 do what I 
 can do now
 with ONE very pedestrian Xilinx Spartan chip.  And, if there 
 is an error 
 (there is
 ALWAYS an error or two) I can fix it in the configuration of 
 the FPGA, 
 and don't
 have to even hack a trace on the board, most of the time!
 
 (Of course, there was that one time I used a Protel PCB library part 
 without checking
 it, and found out that Xilinx used a different convention 
 with regard to 
 pin 1 being on
 a corner or center of the side.  That one I couldn't fix with even a 
 complete config.
 change!)
 
 Jon
 
 
 


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Re: [PEDA] Prototype Assembly House

2003-09-03 Thread Matt . VanDeWerken
What we do here is to make a DIP-like prototype board for our FPGA's,
complete with clock chip, configuration PROM, programming header, etc etc,
with all the I/O's to pins on board. We can either use this for prototyping
on bread board, or can even put it into a socket (made up of strip-header
sockets) on a production board. Admittedly, we don't use very high speed on
our devices (generally 10MHz clock, sometimes we go to 40), but it works
well for us.

We even do it for small micros - you can put all the support chips (crystal,
decoupling caps, sometimes 3V3 voltage regulator, etc) on the one board, and
just break out the I/Os and power. You can use it as a macro component, and
also if a new generation of the micro/FPGA comes around, you aren't locked
in on the major production boards, only the smaller, cheaper daughter
boards.

This methodology also gives leverage into new projects quickly - the macro
components are already made up, so if you need one, you just plug it into a
bread board, and you have an instant prototype.

Cheers,
Matthew van de Werken - Electronics Engineer
CSIRO Exploration  Mining - Gravity Group
1 Technology Court - Pullenvale - Qld - 4069
ph:  (07) 3327 4685 fax:  (07) 3327 4455
email:  [EMAIL PROTECTED]
Send HTML email?
http://www.georgedillon.com/web/html_email_is_evil_still.shtml


 -Original Message-
 From: Bagotronix Tech Support [mailto:[EMAIL PROTECTED]
 Sent: Thursday, 4 September 2003 8:58 AM
 To: Protel EDA Forum
 Subject: Re: [PEDA] Prototype Assembly House
 
 
  Yup, but the old days had entire boards covered with DIPs 
 to do what I
  can do now
  with ONE very pedestrian Xilinx Spartan chip.  And, if 
 there is an error
  (there is
  ALWAYS an error or two) I can fix it in the configuration 
 of the FPGA,
  and don't
  have to even hack a trace on the board, most of the time!
 
 Another advantage to DIPs is that you can use a socket for 
 them.  This is
 good for those times you want to make a particular feature 
 (such as ADC) an
 extra cost option.  If someone wants the option, you plug in 
 the part.  That
 way you don't have to make different builds.  Yes, I know there exist
 sockets for fine pitch SMT parts.  They are expensive - 
 usually more than
 the part you want to put in the socket.
 
 Ever wonder why Microchip makes so many DIP package chips?  ;-)
 
 I like technologies that are appropriate for the given 
 application.  Many
 times a DIP is better than SMT.  Sometimes SMT is better.
 
 A Spartan FPGA in a DIP package - I could think of some possibilities!
 
 Best regards,
 Ivan Baggett
 Bagotronix Inc.
 website:  www.bagotronix.com
 
 
 - Original Message -
 From: Jon Elson [EMAIL PROTECTED]
 To: Protel EDA Forum [EMAIL PROTECTED]
 Sent: Wednesday, September 03, 2003 6:54 PM
 Subject: Re: [PEDA] Prototype Assembly House
 
 
 
 
 


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Re: [PEDA] Prototype Assembly House

2003-09-03 Thread Clive . Broome


Removing TQFP/TSSOP etc is very easy to do. Use a brand new razor knife and
carefully cut the leads where they enter the plastic body of the chip. About
5-10 gentle cuts per side is enough to cut through the leads and the chip falls
out. Then use a low temp iron and remove the bits of leads remaining.





BR Clive









[EMAIL PROTECTED] on 04/09/2003 09:38:39 AM

Please respond to Protel EDA Forum [EMAIL PROTECTED]

To:   [EMAIL PROTECTED]
cc:(bcc: Clive Broome/sdc)

Subject:  Re: [PEDA] Prototype Assembly House



An easier method for doing this hand-soldering is to use what is known as a
mini-wave tip. It's a concave cupped tip that you fill with solder, and use
exactly as you describe - drag it along the pads. If the pads have been
designed right, it's really easy to do. Even without any special allowances,
it's fairly easy to do. I have no trouble with any TSSOP/TQFP/whatever that
I've tried. Make sure you put a liberal layer of flux along the pads you are
to solder, though.

I also do 0402 components by hand sometimes, and regularly do 0603
components. All without visual aids, although we do have stereo microscopes
available if required. SMT is not all that hard, and in fact I'd venture to
suggest it's less of a PITA than through-hole technology. Especially for
rework - it's much easier to remove 0603 components than it is to remove
through-hole components. TQFP devices are another story, of course...

Cheers,
Matthew van de Werken - Electronics Engineer
CSIRO Exploration  Mining - Gravity Group
1 Technology Court - Pullenvale - Qld - 4069
ph:  (07) 3327 4685 fax:  (07) 3327 4455
email:  [EMAIL PROTECTED]
Send HTML email?
http://www.georgedillon.com/web/html_email_is_evil_still.shtml


 -Original Message-
 From: Jon Elson [mailto:[EMAIL PROTECTED]
 Sent: Thursday, 4 September 2003 8:54 AM
 To: Protel EDA Forum
 Subject: Re: [PEDA] Prototype Assembly House




 Bagotronix Tech Support wrote:

 I can solder 0.5mm (19.685 mil) SMT IC's by hand no
 problem. BGAs are a
 
 
 different story...
 
 I can do that too.  And my hand can slip, causing a solder
 bridge to an
 adjacent pin.  It's a PITA to clear away that solder bridge
 from those small
 pins.
 
 
 I have developed manual techniques to do these, and they work quite
 well.  I'm
 still fine tuning it, but I'm doing pretty well with it.

 What I do is manually squeeze out a VERY fine line of solder
 paste with
 standard
 syringe and a fine needle with the point ground off.  I lay this line
 around the
 outer perimiter of the component pads.  I then place the chip with
 tweezers, and
 solder 2 diagonal corner pads.  I then inspect the alignment on all 4
 sides, and walk
 the chip, if needed, one pad at a time.  When all 4 sides have their
 pads aligned,
 I just slide the soldering iron down the rows of leads, at a rate of
 about 2 pads a
 second.  If the right amount of solder has been deposited,
 there are NO
 bridges.
 If too much solder paste was applied, you will get bridges.  The best
 way to fix
 them is to remove some solder with fine desoldering braid
 that has been
 dipped
 in liquid rosin flux.  Then, you heat both leads at the same
 time, and
 the rest of
 the solder will pull into the pad/lead area, breaking the
 bridge.  (If
 the bridge is
 small, reheating the two leads simultaneously may clear it
 without the
 braid.)

 I then apply isopropyl alcohol to an old toothbrosh, and
 brush the leads
 vigorously,
 and wash in water from a sink sprayer nozzle.  It looks professional,
 like mass-
 produced boards.

 Oh, how I long for DIP and 50mil SMT packages.  I figured it
 out - it is
 possible to put an ethernet chip into a 28-pin package (with
 an 8-bit wide
 uP interface).  So why doesn't anyone do it?  They have 100+
 pins.  Phooey!
 
 
 
 Yup, but the old days had entire boards covered with DIPs to
 do what I
 can do now
 with ONE very pedestrian Xilinx Spartan chip.  And, if there
 is an error
 (there is
 ALWAYS an error or two) I can fix it in the configuration of
 the FPGA,
 and don't
 have to even hack a trace on the board, most of the time!

 (Of course, there was that one time I used a Protel PCB library part
 without checking
 it, and found out that Xilinx used a different convention
 with regard to
 pin 1 being on
 a corner or center of the side.  That one I couldn't fix with even a
 complete config.
 change!)

 Jon












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Re: [PEDA] Prototype Assembly House

2003-09-03 Thread John A. Ross
 -Original Message-
 From: Bagotronix Tech Support [mailto:[EMAIL PROTECTED] 
 Sent: Wednesday, September 03, 2003 8:04 PM
 To: Protel EDA Forum
 Subject: Re: [PEDA] Prototype Assembly House
 
  I can solder 0.5mm (19.685 mil) SMT IC's by hand no 
 problem. BGAs are 
  a
 different story...
 
 I can do that too.  And my hand can slip, causing a solder 
 bridge to an adjacent pin.  It's a PITA to clear away that 
 solder bridge from those small pins.

http://www.toolnet.co.uk/Product_Detail.asp?BookQuery_Action=Find('ISBN'
,'1121%2D0610%2DP5')BookQuery_Position=FIL%3A++Keywords+LIKE+%27%2Amini
+wave%2A%27ORD%3AABS%3A5KEY%3A1121%2D0610%2DP5PAR%3A

:-)

Does not have to be for Pace kit, Metcal All do them

Add flux and distribute, add, remove solder to your hearts content.

Best Regards

John A. Ross

RSD Communications Ltd
8 BorrowMeadow Road
Springkerse Industrial Estate
Stirling, Scotland FK7 7UW

Tel +44 [0]1786 450572 Ext 225 (Office)
Tel +44 [0]1786 450572 Ext 248 (Lab)
Fax +44 [0]1786 474653
GSM +44 [0]7831 373727

Email   [EMAIL PROTECTED]
WWW http://www.rsd.tv
==
 
 



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Re: [PEDA] Prototype Assembly House

2003-09-03 Thread Dennis Saputelli
2 different comments on this way OT stuff

remember the 'shrink DIP' ?
too bad that never caught on
saves a lot of space but still has the advantages of a DIP
2mm pitch - wish they made PICs in that pkg

re lifting TQFPs
i assume you all know about 'quick stick' and other similar products
it is a very low melt temp material that alloys itself with the solder
and thereby lowers the melting point of the solder
just a little hot air and the thing lifts right off

i heard that 01005's are around the corner (for real)

Dennis Saputelli


Steve Wiseman wrote:
 
 03/09/2003 20:46:02, Tom Reineking [EMAIL PROTECTED]
 wrote:
 
 Ivan,
 When soldering fine pitch parts,
 
 All well and good. You got any tips for soldering down the
 hundreds of 0402 decouplers and passives that are the bane of
 my life? (These days, all non-trivial boards go out to 'proper'
 reflow shops, even though I've got a perfectly usable reflow line
 here... There are easier ways to earn my living...)
 
 Steve
 

-- 
Dennis Saputelli

  = send only plain text please! - no HTML ==
___
Integrated Controls, Inc.   www.integratedcontrolsinc.com  
2851 21st Streettel: 415-647-0480
San Francisco, CA 94110 fax: 415-647-3003


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[PEDA] Prototype Assembly House

2003-09-02 Thread Yuriy Khapochkin

Could anybody recommend good place in US/Canada
for ordering small prototype quantity (up to 10 pieces) PCB assembly?

Personal experience especially welcome.

Regards,
Yuriy Khapochkin.


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Re: [PEDA] Prototype Assembly House

2003-09-02 Thread Tom Reineking
Hi Yuriy,
We've had very good luck with quality and quick turn around with 
Advanced Circuits, www.4pcd.com.  I haven't done much with price 
comparison, though.  Good luck.
Tom

Yuriy Khapochkin wrote:

Could anybody recommend good place in US/Canada
for ordering small prototype quantity (up to 10 pieces) PCB assembly?
Personal experience especially welcome.

Regards,
Yuriy Khapochkin.
 



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Re: [PEDA] Prototype Assembly House

2003-09-02 Thread Yuriy Khapochkin
Tom,

Unfortunately, I did not make it clear.
I am interested in *assembly* service, not PCB itself.

As for PCB, I second your opinion about www.4pcb.com.
Use them a lot.

Regards,
Yuriy.


Tom Reineking wrote:
 
 Hi Yuriy,
 We've had very good luck with quality and quick turn around with
 Advanced Circuits, www.4pcd.com.  I haven't done much with price
 comparison, though.  Good luck.
 Tom
 
 Yuriy Khapochkin wrote:
 
 Could anybody recommend good place in US/Canada
 for ordering small prototype quantity (up to 10 pieces) PCB assembly?
 
 Personal experience especially welcome.
 
 Regards,
 Yuriy Khapochkin.
 
 
 
 


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Re: [PEDA] Prototype Assembly House

2003-09-02 Thread Jason Van Dellen
Hi Yuriy,

We provide quick turn high quality hand build assembly for engineer samples.  
We can work with supplied components or purchase small run material 
quantities from places like Digi-Key on your behave.

Contact me off list and I can provide you with a quote.

We are located in Calgary Alberta, Canada.

Thank-you

Jason

~
Jason Van Dellen, C.E.T.
Trilogy-Net Inc.
#4; 1935 - 27Ave NE
Calgary, AB
T2E 7E4

[EMAIL PROTECTED]
www.trilogy-net.com
Phone (403) 219-8868
Fax  (403) 219-8860
Cell (403) 815-1626
Cell Email address:
[EMAIL PROTECTED]
~

On Tuesday 02 September 2003 13:56, Yuriy Khapochkin wrote:
 Could anybody recommend good place in US/Canada
 for ordering small prototype quantity (up to 10 pieces) PCB assembly?

 Personal experience especially welcome.

 Regards,
 Yuriy Khapochkin.





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Re: [PEDA] Prototype Assembly House

2003-09-02 Thread Richard Sumner
I've had very good results with Argo Transdata Corp, Clinton CT.  They are 
quite happy to assemble quantities of 5 or 10 boards. Quality is excellent, 
and turn around can be as short as a week or so. I supply the boards 
(advanced pcb) and all parts, bom, and an ascii pcb file (they don't want 
the pick and place). For more detail, call or write offline.

Richard

At 04:25 PM 9/2/2003, you wrote:
Tom,

Unfortunately, I did not make it clear.
I am interested in *assembly* service, not PCB itself.
As for PCB, I second your opinion about www.4pcb.com.
Use them a lot.
Regards,
Yuriy.
Tom Reineking wrote:

 Hi Yuriy,
 We've had very good luck with quality and quick turn around with
 Advanced Circuits, www.4pcd.com.  I haven't done much with price
 comparison, though.  Good luck.
 Tom

 Yuriy Khapochkin wrote:

 Could anybody recommend good place in US/Canada
 for ordering small prototype quantity (up to 10 pieces) PCB assembly?
 
 Personal experience especially welcome.
 
 Regards,
 Yuriy Khapochkin.
 
 
 
 
Cheesecote Mountain CAMAC,  24 Halley Drive; Pomona, NY 10970
voice: 845 364 0211, fax: 845 362 6947,  www.cmcamac.com


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Re: [PEDA] Prototype Assembly House

2003-09-02 Thread Heeter Brian T CNIN

United Electronics in the Chicago area has been good to me.  Their website is  
http://www.unitedel.com/

Good luck,

brian

-Original Message-
From: Yuriy Khapochkin [mailto:[EMAIL PROTECTED]
Sent: Tuesday, September 02, 2003 2:56 PM
To: [EMAIL PROTECTED]
Subject: [PEDA] Prototype Assembly House



Could anybody recommend good place in US/Canada
for ordering small prototype quantity (up to 10 pieces) PCB assembly?

Personal experience especially welcome.

Regards,
Yuriy Khapochkin.



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