[PEDA] rectangle hole?

2002-07-31 Thread Tim Fifield

I'm creating a connector footprint with two rectangle holes or slots for
mechanical stability. How do I create rectangle holes?

Tim Fifield



* Tracking #: F043784119037E49B6F4845F2C828DF67ED2F5AD
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Re: [PEDA] rectangle hole?

2002-07-31 Thread Tony Karavidas

Use a rectangular drill. :)

No really, you will need to define it as a routed hole in a mechanical note.
I don't know of any PCB tool that can show rectangular holes and have the
drill data mean something useful.

I use a drill size of 1 mil and a note indicating that a slot is routed
wherever they see a drill of 1mil. Since my places can't make a 1 mil hole,
this flags an error and gets them to notice my special instructions. The
automatically know which way to align the slot because the pad I use is
rectangular. Yeah, maybe there are a few assumptions made, but people can do
that when then actually think about something.



 -Original Message-
 From: Tim Fifield [mailto:[EMAIL PROTECTED]]
 Sent: Wednesday, July 31, 2002 9:26 AM
 To: Protel EDA Form
 Subject: [PEDA] rectangle hole?


 I'm creating a connector footprint with two rectangle holes or slots for
 mechanical stability. How do I create rectangle holes?

 Tim Fifield


 
 * Tracking #: F043784119037E49B6F4845F2C828DF67ED2F5AD
 *
 



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Re: [PEDA] rectangle hole?

2002-07-31 Thread HxEngr




Re: [PEDA] rectangle hole?

2002-07-31 Thread Brad Velander

Tim,
I have done this many times and here is my methodology which
typically relies on the fact that I use full fab drawings for production
boards. For prototypes I will usually use a similar methodology which may
simply rely on readme details or a gerber output layer that showers the
extents of the slot/rectangle with respect to the board and the drill hole
location. I may (recently I usually do it) also include the outline of the
slot/rectangle on my board outline layer.

I will use a pad (shape/size) doesn't really matter unless the
slot/rectangle is to be plated. If it is to be plated then the pad shape
will match the slot/rectangle shape plus the minimum annular ring width. The
hole will be specified as 1 mil (can't be fab'ed). I will have a note and
detail in the fab drawing which references the 1 mil drill size. The detail
will dimension and orient the cutout to the center of the drill. If there
are more than one slot/rectangle then I will use 2mil, 3mil, 4 mil drills
sequentially as needed, all with notes and details covering the
requirements.
For prototypes the same is true except that I may not have generated
the full fab drawing yet. I will have notes in my readme and some
drawing/sketch/gerber showing the detailed dimensions and/or outline of the
slot/rectangle.

Note: discuss with your fabricator which router bit sizes they have
available. Include and allow for the radius of the most suitable router bit
in your details. Typically I have found the following sizes common with most
fab shops, 0.094, 0.0625, and to a lesser degree 0.040, 0.031, rarely
0.020. Sometimes depending on the size of your rectangle and the available
router bits, you will end up just leaving it as a round hole anyway. There
may be no significant gain in squareness by routing with a bit that is on
the big side for the rectangular hole size.

To make sure that it gets done as you wish, just try to imagine all
of the ways that it could be screwed up and then see if your notes/details
clearly eliminate those possibilities for a common person reading those
notes/details.

Sincerely,
Brad Velander.

Lead PCB Designer
Norsat International Inc.
Microwave Products
Tel   (604) 292-9089 (direct line)
Fax  (604) 292-9010
email: [EMAIL PROTECTED]
http://www.norsat.com


-Original Message-
From: Tim Fifield [mailto:[EMAIL PROTECTED]]
Sent: Wednesday, July 31, 2002 9:26 AM
To: Protel EDA Form
Subject: [PEDA] rectangle hole?


I'm creating a connector footprint with two rectangle holes or slots for
mechanical stability. How do I create rectangle holes?

Tim Fifield



* Tracking #: C302270D2BE07F4B83AC9E45BDDA7F5B556EA26D
*


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Re: [PEDA] rectangle hole?

2002-07-31 Thread Brian Sherer

Tim-

I use a method very similar to Mr. Velander with good results
(ie, no calls from the Fab CAM operators). My Fab drawing is
added to the Drill Drawing Layer so as to be included with the
Drill Size listing, and is included with all jobs.

A few notes:
1- Explicitly call out all hole sizes used as mechanical markers
as Marker hole for Slots. Slots are xxMil wide NPT (or Plated).
Hole center marks center of xxMil too used to rout slot.

2- If a fairly large routing tool is to be used, be sure to locate marker 
holes with an offset toward the center of the desired cutout to
accommodate the radius of the tool and the clearance radius at the
corner. This can be calculated from the tool diameter. If space is tight,
you can request that the majority of the cutout be routed with say
a 100Mil tool, and specify that the corners are to be routed to a smaller
specified radius using say a 20 or 30Mil finish rout. This is far faster 
for the fab house.

3- I draw and dimension each cutout and notch explicitly on the Drill
Drawing Layer to exactly indicate the desired feature. This is good
backup info when using a multiplicity of marker hole sizes, as Protel
isn't the greatest for checking hole sizes by selection. Some fab
CAM operators prefer to work only from the dimensional drawing
info only, as it allows them great freedom in tool and path selection.

4) Don't assume the fab house can't or won't drill a 1Mil hole. I had
a call from an offshore house telling me that Laser-drilling the 1, 2,
and 3Mil holes would take an extra day or two! I find a good rule
of thumb is to specify _everything_, with wide but fixed tolerances 
for don't care items. The old USSR had the right idea: Anything
not Required is Forbidden!

Brian


* Tracking #: 8992B0379032D04B9AEBCB5F6789C839B21EE559
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Re: [PEDA] rectangle hole?

2002-07-31 Thread Brad Velander

Tim, Brian,
with regard to the 1mil or other very small holes. One 'detail' that
I left out, when the manufacturer reads the drill chart size or checks the
symbol in the drill chart (my drill chart, not P99SE's automated one) they
find a note directing them to the appropriate fab note and detail drawing,
rather then the 1mil or other size listing. One could also edit your drill
file to remove those tools completely but that is opening you up to human
errors and the drill will not show at all in their CAM software and could be
overlooked.

Brian, was this manufacturer pulling your leg? I haven't heard of
any PCB laser holes smaller than 3 mils before, let alone from a Chinese
shop. The hole may be possible but properly plating it for electrical
conductivity would be the problem.

Sincerely,
Brad Velander.

Lead PCB Designer
Norsat International Inc.
Microwave Products
Tel   (604) 292-9089 (direct line)
Fax  (604) 292-9010
email: [EMAIL PROTECTED]
http://www.norsat.com


-Original Message-
From: Brian Sherer [mailto:[EMAIL PROTECTED]]
Sent: Wednesday, July 31, 2002 12:44 PM
To: Protel EDA Forum
Subject: Re: [PEDA] rectangle hole?


Tim-

I use a method very similar to Mr. Velander with good results
(ie, no calls from the Fab CAM operators). My Fab drawing is
added to the Drill Drawing Layer so as to be included with the
Drill Size listing, and is included with all jobs.

A few notes:
1- Explicitly call out all hole sizes used as mechanical markers
as Marker hole for Slots. Slots are xxMil wide NPT (or Plated).
Hole center marks center of xxMil too used to rout slot.

2- If a fairly large routing tool is to be used, be sure to locate marker 
holes with an offset toward the center of the desired cutout to
accommodate the radius of the tool and the clearance radius at the
corner. This can be calculated from the tool diameter. If space is tight,
you can request that the majority of the cutout be routed with say
a 100Mil tool, and specify that the corners are to be routed to a smaller
specified radius using say a 20 or 30Mil finish rout. This is far faster 
for the fab house.

3- I draw and dimension each cutout and notch explicitly on the Drill
Drawing Layer to exactly indicate the desired feature. This is good
backup info when using a multiplicity of marker hole sizes, as Protel
isn't the greatest for checking hole sizes by selection. Some fab
CAM operators prefer to work only from the dimensional drawing
info only, as it allows them great freedom in tool and path selection.

4) Don't assume the fab house can't or won't drill a 1Mil hole. I had
a call from an offshore house telling me that Laser-drilling the 1, 2,
and 3Mil holes would take an extra day or two! I find a good rule
of thumb is to specify _everything_, with wide but fixed tolerances 
for don't care items. The old USSR had the right idea: Anything
not Required is Forbidden!

Brian


* Tracking #: AF28B060D9DDD74E84E790F4833687001B76C65C
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Re: [PEDA] rectangle hole?

2002-07-31 Thread Brian Sherer

Brad-

The 1mil shop was located in Europe. They claimed to
be doing precision fab at die level, so may have been
sputtering the plating (or some other James Bond type
method). Needless to say, their quote was astronomical
and went directly to the circular file

As the old saying goes, Be careful what you wish for...
you may get it!

Brian


* Tracking #: 3F3F763F590F2C4DA00CD6047FA30842EA6A2AA9
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Re: [PEDA] rectangle hole?

2002-07-31 Thread Igor Gmitrovic

Tim,

if you use those holes just for the mechanical fixing points, you can create them by 
using Fills in the footprint. If you want to plate them through, there are some PCB 
manufacturers doing it on request. If you want to create them as pads, that is not 
possible. You will have to wait until DXP SE(sixth edition).

Igor

-Original Message-
From: Tim Fifield [mailto:[EMAIL PROTECTED]]
Sent: Thursday, 1 August 2002 2:26 AM
To: Protel EDA Form
Subject: [PEDA] rectangle hole?


I'm creating a connector footprint with two rectangle holes or slots for
mechanical stability. How do I create rectangle holes?

Tim Fifield



* Tracking #: F043784119037E49B6F4845F2C828DF67ED2F5AD
*


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