Re: [PEDA] six or eight-layer (or more?) stackups - Capacitance

2003-06-05 Thread Bagotronix Tech Support
 common in today's circuits.  Also, 0.01 uF caps are less expensive and
 take
 up less space (0805 vs. 1206).

 Huh? Why would you use a 1206 0.1uf for anything unless you needed 50WVDC
 or more rating?

 Everything I have read on bypassing for digital says to use 0603 or
 smaller parts since they have lower inductance, and at the moment 0603 is
 the most cost effective. On a current design I have 0603 0.1uf, 0.01uf and
 smaller, 0805 1uf and 1210 10uf ceramic caps, besides the larger
 tantalums.

The operative phrase above is at the moment.  Well, at the moment I did my
cost/size comparison, 0.01 uF 0805 was cheaper than 0.1 uF 1206 and 0805.  I
suspect this is still the case, at least it was last time I bought a reel of
caps.  I don't use 0603 parts yet, due to lack of need for them.  Maybe soon
though.  You are correct about smaller case size leading to lower
inductance.  I also try to minimize the number of distinct parts used in our
products, to keep inventory manageable and get as much economy of scale
across our product line as we can in a small operation.  When I say small, I
mean we don't produce a blue-purple-zillion units a year like the chip
companies expect us all to do.  Most of us are not in the cellphone and
video game console business!

Whatever happened to the effort to start a Protel User's website with
downloadable footprints and such?  I remember some enthusiatic discussion
about this maybe a year or two ago, but nothing since.  And whatever
happened to Adbul (Abd ul-Rahman Lomax)?  He seems to have dropped of this
list.  Or maybe he is a DXP user now?  Forget Carmen Santiago, Where in the
world is Abd ul-Rahman Lomax?

Best regards,
Ivan Baggett
Bagotronix Inc.
website:  www.bagotronix.com


- Original Message -
From: [EMAIL PROTECTED]
To: Protel EDA Forum [EMAIL PROTECTED]
Sent: Tuesday, June 03, 2003 6:45 PM
Subject: Re: [PEDA] six or eight-layer (or more?) stackups - Capacitance





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Re: [PEDA] six or eight-layer (or more?) stackups

2003-06-04 Thread rlamoreaux
 The text book standard that  is

 1signal
 2gnd
 3signal
 4gnd
 5pwr
 6signal
 7pwr
 8signal



I thought that the following stackup was prefered because then every 
signal is one layer from a ground plane.

 1signal
 2gnd
 3signal
 4pwr
 5pwr
 6signal
 7gnd
 8signal

Any comments?

Also anyone else losing messages, or is it just my IT department and Lotus 
Notes?

Robert D. LaMoreaux
MTS Systems Corp. 
Powertrain Technology Division
4622 Runway Blvd.
Ann Arbor, MI 48108
734-822-9696
Fax 734-973-1103
Main Desk 734-973-



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Re: [PEDA] six or eight-layer (or more?) stackups

2003-06-04 Thread Bagotronix Tech Support
 I thought that the following stackup was prefered because then every
 signal is one layer from a ground plane.

  1signal
  2gnd
  3signal
  4pwr
  5pwr
  6signal
  7gnd
  8signal

But then you don't have as good decoupling between your pwr and gnd planes,
since they are farther apart.

My stackup (as mentioned in an earlier post, and repeated below) gives you
copper balance, better decoupling, and your signals are still only 1 layer
away from a pwr or gnd plane.  And since the pwr and gnd planes are
effectively the same thing to high frequencies, a signal being next to a pwr
plane is the same as that signal being next to a gnd plane.

sig
gnd1
pwr1
sig
sig
gnd2
pwr2
sig

While we are on this subject, I like to use 0.01 uF caps for decoupling, not
the 0.1 uF caps you frequently see on digital circuits.  The reason is that
0.01 uF caps have a higher self-resonance frequency than 0.1 uF caps, which
makes them better able to decouple the high-speed transients that are so
common in today's circuits.  Also, 0.01 uF caps are less expensive and take
up less space (0805 vs. 1206).

One last comment:  DO NOT put vias within your pads.  Some folks advocate
this in order to reduce the track inductance from the part pin to the via.
The problem is that this causes hell for manufacturing.  During the reflow
process, solder flows down into the via barrel, away from the part pin/pad
junction, resulting in insufficient solder at the junction.

Sorry if the previous 2 paragraphs are obvious, but there might be some
folks lurking on this list who are new to PCB design and need a rehash of
da rules.  Or should I say (e)da rules.

Whaddaya know, I was on topic this time...

Best regards,
Ivan Baggett
Bagotronix Inc.
website:  www.bagotronix.com


- Original Message -
From: [EMAIL PROTECTED]
To: Protel EDA Forum [EMAIL PROTECTED]
Sent: Tuesday, June 03, 2003 11:02 AM
Subject: Re: [PEDA] six or eight-layer (or more?) stackups


  The text book standard that  is
 
  1signal
  2gnd
  3signal
  4gnd
  5pwr
  6signal
  7pwr
  8signal
 


 I thought that the following stackup was prefered because then every
 signal is one layer from a ground plane.

  1signal
  2gnd
  3signal
  4pwr
  5pwr
  6signal
  7gnd
  8signal

 Any comments?

 Also anyone else losing messages, or is it just my IT department and Lotus
 Notes?

 Robert D. LaMoreaux
 MTS Systems Corp.
 Powertrain Technology Division
 4622 Runway Blvd.
 Ann Arbor, MI 48108
 734-822-9696
 Fax 734-973-1103
 Main Desk 734-973-




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Re: [PEDA] six or eight-layer (or more?) stackups - Capacitance

2003-06-04 Thread Ray Mitchell
At 03:44 PM 6/3/2003 -0400, you wrote:
 I thought that the following stackup was prefered because then every
 signal is one layer from a ground plane.

  1signal
  2gnd
  3signal
  4pwr
  5pwr
  6signal
  7gnd
  8signal
But then you don't have as good decoupling between your pwr and gnd planes,
since they are farther apart.
My stackup (as mentioned in an earlier post, and repeated below) gives you
copper balance, better decoupling, and your signals are still only 1 layer
away from a pwr or gnd plane.  And since the pwr and gnd planes are
effectively the same thing to high frequencies, a signal being next to a pwr
plane is the same as that signal being next to a gnd plane.
sig
gnd1
pwr1
sig
sig
gnd2
pwr2
sig
While we are on this subject, I like to use 0.01 uF caps for decoupling, not
the 0.1 uF caps you frequently see on digital circuits.  The reason is that
0.01 uF caps have a higher self-resonance frequency than 0.1 uF caps, which
makes them better able to decouple the high-speed transients that are so
common in today's circuits.  Also, 0.01 uF caps are less expensive and take
up less space (0805 vs. 1206).
First, my experience regarding layout is minimal at best since I seem to 
exhaust all the wrong ways first.  I once took a class in multilayer layout 
and was told that the capacitance between the power/ground planes 
themselves was sufficient for decoupling high frequencies and that adding 
capacitors could cause tuned circuits and troublesome resonances.  I'm 
simply asking, any views on that theory?

Ray 



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Re: [PEDA] six or eight-layer (or more?) stackups - Capacitance

2003-06-04 Thread rlamoreaux
 First, my experience regarding layout is minimal at best since I seem to 

 exhaust all the wrong ways first.  I once took a class in multilayer 
layout 
 and was told that the capacitance between the power/ground planes 
 themselves was sufficient for decoupling high frequencies and that 
adding 
 pacitors could cause tuned circuits and troublesome resonances.  I'm 
 simply asking, any views on that theory?


That may be true at very low frequencies like 74LSxx parts, but as the 
edge rate goes up the capacitance needs to be closer to the pin. Most 
manufacturers today say to put decoupling capacitors as close to the power 
pins as possible and they try to make a power and ground such that the cap 
can be attached to both pins.

common in today's circuits.  Also, 0.01 uF caps are less expensive and 
take
up less space (0805 vs. 1206).

Huh? Why would you use a 1206 0.1uf for anything unless you needed 50WVDC 
or more rating? 

Everything I have read on bypassing for digital says to use 0603 or 
smaller parts since they have lower inductance, and at the moment 0603 is 
the most cost effective. On a current design I have 0603 0.1uf, 0.01uf and 
smaller, 0805 1uf and 1210 10uf ceramic caps, besides the larger 
tantalums.

The previous designers, who no longer work for us, used 1210 0.1uf for all 
the bypassing and they put them on the other side of the board far away 
from the power pins with really small traces so they'd be comletely 
useless. It really makes life suck now that we need to get RFI compliance 
testing done, especially when they routed digital across ground plane cuts 
and routed ADC power on traces that snake all over the board, 
and...I'm going home for a beer.

Robert D. LaMoreaux
MTS Systems Corp. 
Powertrain Technology Division
4622 Runway Blvd.
Ann Arbor, MI 48108
734-822-9696
Fax 734-973-1103
Main Desk 734-973-



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Re: [PEDA] six or eight-layer (or more?) stackups - Capacitance

2003-06-04 Thread John Haddy
Ray,

It is indeed possible to design a board where no external caps are
required BUT there are major caveats!

An interplane capacitor is indeed the best cap you'll ever get on
a board however the total capacitance available is limited. This
means that your design must be capable of working with this little
capacitance.

e.g. a chip drawing 30W at 3V rail (i.e. 10A average current), clocking
at 1GHz will require 0.01uC of charge per clock cycle. If the maximum
voltage ripple allowed is 10% then this chip requires a minimum of 33nF
decoupling cap. Note that this minimum is what's needed for an AVERAGE
current draw - most chips include state transitions where peak currents
are much higher, so more capacitance is needed in order to support
these peak transitions.

So, provided that you can satisfy both the average and peak current
requirements of your board with the available interplane cap, you don't
really need any discretes.

There aren't too many designs that I do where this is possible, though.
I have seen it done quite successfully - one tantalum at the power
connector was all there was.

In most boards, there is a need for discrete caps to support lower
frequency charge storage. Once these are on the board you WILL get
resonances developing between the interplane cap and the bulk caps. The
only ways to prevent these resonant nulls from getting in the way are:

1/ Find out where the nulls are and ensure that they aren't coincident
with frequencies of interest (remembering to cater for all process and
component tolerance spreads),

or

2/ Use a spread of capacitor values so that you swap one or two deep
resonant nulls for a swag of shallower ones spread across the spectrum.

Most designers go for option 2 since time pressure seems to get in the
way of designing and testing option 1 properly!

Remember that, if you use only one cap value (like 0.01uF) for all your
bypassing, you will get a very deep resonance null that may be where
you don't want it.

Cheers,

John Haddy


 -Original Message-
 From: Ray Mitchell [mailto:[EMAIL PROTECTED] 
 Sent: Wednesday, 4 June 2003 6:25 AM
 To: Protel EDA Forum
 Subject: Re: [PEDA] six or eight-layer (or more?) stackups - 
 Capacitance
 
 
 At 03:44 PM 6/3/2003 -0400, you wrote:
   I thought that the following stackup was prefered because 
 then every 
   signal is one layer from a ground plane.
  
1signal
2gnd
3signal
4pwr
5pwr
6signal
7gnd
8signal
 
 But then you don't have as good decoupling between your pwr and gnd 
 planes, since they are farther apart.
 
 My stackup (as mentioned in an earlier post, and repeated 
 below) gives 
 you copper balance, better decoupling, and your signals are 
 still only 
 1 layer away from a pwr or gnd plane.  And since the pwr and 
 gnd planes 
 are effectively the same thing to high frequencies, a signal 
 being next 
 to a pwr plane is the same as that signal being next to a gnd plane.
 
 sig
 gnd1
 pwr1
 sig
 sig
 gnd2
 pwr2
 sig
 
 While we are on this subject, I like to use 0.01 uF caps for 
 decoupling, not the 0.1 uF caps you frequently see on 
 digital circuits.  
 The reason is that 0.01 uF caps have a higher self-resonance 
 frequency 
 than 0.1 uF caps, which makes them better able to decouple the 
 high-speed transients that are so common in today's circuits.  Also, 
 0.01 uF caps are less expensive and take up less space (0805 
 vs. 1206).
 
 First, my experience regarding layout is minimal at best 
 since I seem to 
 exhaust all the wrong ways first.  I once took a class in 
 multilayer layout 
 and was told that the capacitance between the power/ground planes 
 themselves was sufficient for decoupling high frequencies and 
 that adding 
 capacitors could cause tuned circuits and troublesome 
 resonances.  I'm 
 simply asking, any views on that theory?
 
 Ray 
 
 
 



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Re: [PEDA] six or eight-layer (or more?) stackups

2003-06-04 Thread Nathan Horsfield


Bagotronix Tech Support wrote:

I thought that the following stackup was prefered because then every
signal is one layer from a ground plane.
1signal
2gnd
3signal
4pwr
5pwr
6signal
7gnd
8signal
   

But then you don't have as good decoupling between your pwr and gnd planes,
since they are farther apart.
My stackup (as mentioned in an earlier post, and repeated below) gives you
copper balance, better decoupling, and your signals are still only 1 layer
away from a pwr or gnd plane.  And since the pwr and gnd planes are
effectively the same thing to high frequencies, a signal being next to a pwr
plane is the same as that signal being next to a gnd plane.
sig
gnd1
pwr1
sig
sig
gnd2
pwr2
sig
While we are on this subject, I like to use 0.01 uF caps for decoupling, not
the 0.1 uF caps you frequently see on digital circuits.  The reason is that
0.01 uF caps have a higher self-resonance frequency than 0.1 uF caps, which
makes them better able to decouple the high-speed transients that are so
common in today's circuits.  Also, 0.01 uF caps are less expensive and take
up less space (0805 vs. 1206).
One last comment:  DO NOT put vias within your pads.  Some folks advocate
this in order to reduce the track inductance from the part pin to the via.
The problem is that this causes hell for manufacturing.  During the reflow
process, solder flows down into the via barrel, away from the part pin/pad
junction, resulting in insufficient solder at the junction.
 

Have to agree with the above paragraph. We did our first bga board a 
few months ago and all the solder flowed through the vias creating a few 
no conductive connections even thou they appeared connected after 
x-raying. Lucky for us they were only prototypye boards.

Sorry if the previous 2 paragraphs are obvious, but there might be some
folks lurking on this list who are new to PCB design and need a rehash of
da rules.  Or should I say (e)da rules.
 

I have to say I am a newbie to multi-layer boards and high speed / RF so 
even thou it may seem obvious to everyone else alot of this is all new 
to me and probale others out there as well.

Whaddaya know, I was on topic this time...

Best regards,
Ivan Baggett
Bagotronix Inc.
website:  www.bagotronix.com
- Original Message -
From: [EMAIL PROTECTED]
To: Protel EDA Forum [EMAIL PROTECTED]
Sent: Tuesday, June 03, 2003 11:02 AM
Subject: Re: [PEDA] six or eight-layer (or more?) stackups
 

The text book standard that  is

1signal
2gnd
3signal
4gnd
5pwr
6signal
7pwr
8signal
   

I thought that the following stackup was prefered because then every
signal is one layer from a ground plane.
1signal
2gnd
3signal
4pwr
5pwr
6signal
7gnd
8signal
Any comments?

Also anyone else losing messages, or is it just my IT department and Lotus
Notes?
Robert D. LaMoreaux
MTS Systems Corp.
Powertrain Technology Division
4622 Runway Blvd.
Ann Arbor, MI 48108
734-822-9696
Fax 734-973-1103
Main Desk 734-973-
   





 

--
Nathan Horsfield 
Inspiration Technology P/L 
Ph:  +61 8 8211 9668
Fax: +61 8 8211 9658 
www.instech.com.au



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Re: [PEDA] six or eight-layer (or more?) stackups

2003-06-03 Thread Matt Polak
At 10:57 AM 6/3/2003 +0930, you wrote:
Michael

The text book standard that  is

1signal
2gnd
3signal
4gnd
5pwr
6signal
7pwr
8signal
thou never actually using 8 layers this is all i can give you. Hope it helps.
Out of curiosity, what is the typical textbook stackup for a 
six-layer board? Do you typically have two signal, two power, two ground 
planes, or can you have, say, three signals layers and two power and one 
ground plane? i.e.

1. signal
2. gnd
3. pwr
4. signal
5. pwr
6. signal
I would imagine this should be fine if there are no plane splits, 
save for possibly some on 3, since all signal layers would be directly 
adjacent to at least one unbroken plane... Or is my thinking flawed on 
this? Four layer is easy, and eight makes sense... But how do you typically 
work up the more oddball ones like six or ten or (shudder) even twenty two? 
I am looking at a design now that I think will probably require at least 
three signal layers to route, but I think an eight-layer board would be 
something of an overkill and would like to stick to six.

How do folks typically deal with distributing power to parts that 
require separate core and I/O, maybe different cores for different parts on 
the board? For instance, multiple FPGAs that require a 2.5v core and 3.3v 
IO, and a DSP which requires a 1.8v core and 3.3v IO? Obviously 3.3v should 
probably have it's own power plane across the board, but can you take an 
inner power layer (like #3 in the above example) and split it between 1.8v 
and 2.5v as needed to source the core voltages as and where needed?

I've done four layer boards fine this far; my approach (under QFP 
FPGAs that required 2.5v core and 3.3v IO) was to pour a polygon-plane on 
the top signal layer under the chip, and to connect this to all of the 
necessary pins, decouple the living daylights out of it, and then run a 
very fat trace on the back of the board over to the 2.5v regulator. It 
seems to have worked just fine on the latest run of boards - very clean 
power being supplied to all of the core pins - but I'm always interested in 
other's approaches that may be better suited to these kinds of situations.

Someone really needs to write a modern 'style guide' to multilayer 
PCB layout, y'know? Not just the math and theory covered in several of the 
better books out there, but one also covering component layout techniques, 
approaches to signal and bus routing, shapes and patterns of via layout for 
moving busses from one layer to the other nicely, how to route *special* 
signals (differential, controlled impedance, matched length, etc), how to 
efficiently break out BGAs, and so forth. Certainly would make life a 
little easier for us newbies! :D

Regards,
-- Matt


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Re: [PEDA] six or eight-layer (or more?) stackups

2003-06-03 Thread Jason Morgan
If you used the construction you suggest you'd encounter a problem with
copper balance.

It would appear either during board manufacture or reflow, or both. 

The mass of copper on 2/3 is different to 4/5 so the board will be badly
bent or twisted.
(The coefficient of expansion of copper is different to prepreg and FR4).
The forces generated
on a layer during heating depend on the density of copper in any given area.

If you want a guide to PCB lay-up, I suggest you talk to your board house.
Ours publishes a
really useful guide, see www.graphic.plc.uk  Each houses capabilities differ
depending
on their techniques and equipment, though there are general industry and
practical rules
too.


Jason.

-Original Message-
From: Matt Polak [mailto:[EMAIL PROTECTED]
Sent: 03 June 2003 10:12
To: Protel EDA Forum
Subject: Re: [PEDA] six or eight-layer (or more?) stackups


At 10:57 AM 6/3/2003 +0930, you wrote:
Michael

The text book standard that  is

1signal
2gnd
3signal
4gnd
5pwr
6signal
7pwr
8signal

thou never actually using 8 layers this is all i can give you. Hope it
helps.

 Out of curiosity, what is the typical textbook stackup for a 
six-layer board? Do you typically have two signal, two power, two ground 
planes, or can you have, say, three signals layers and two power and one 
ground plane? i.e.

1. signal
2. gnd
3. pwr
4. signal
5. pwr
6. signal

 I would imagine this should be fine if there are no plane splits, 
save for possibly some on 3, since all signal layers would be directly 
adjacent to at least one unbroken plane... Or is my thinking flawed on 
this? Four layer is easy, and eight makes sense... But how do you typically 
work up the more oddball ones like six or ten or (shudder) even twenty two? 
I am looking at a design now that I think will probably require at least 
three signal layers to route, but I think an eight-layer board would be 
something of an overkill and would like to stick to six.

 How do folks typically deal with distributing power to parts that 
require separate core and I/O, maybe different cores for different parts on 
the board? For instance, multiple FPGAs that require a 2.5v core and 3.3v 
IO, and a DSP which requires a 1.8v core and 3.3v IO? Obviously 3.3v should 
probably have it's own power plane across the board, but can you take an 
inner power layer (like #3 in the above example) and split it between 1.8v 
and 2.5v as needed to source the core voltages as and where needed?

 I've done four layer boards fine this far; my approach (under QFP 
FPGAs that required 2.5v core and 3.3v IO) was to pour a polygon-plane on 
the top signal layer under the chip, and to connect this to all of the 
necessary pins, decouple the living daylights out of it, and then run a 
very fat trace on the back of the board over to the 2.5v regulator. It 
seems to have worked just fine on the latest run of boards - very clean 
power being supplied to all of the core pins - but I'm always interested in 
other's approaches that may be better suited to these kinds of situations.

 Someone really needs to write a modern 'style guide' to multilayer 
PCB layout, y'know? Not just the math and theory covered in several of the 
better books out there, but one also covering component layout techniques, 
approaches to signal and bus routing, shapes and patterns of via layout for 
moving busses from one layer to the other nicely, how to route *special* 
signals (differential, controlled impedance, matched length, etc), how to 
efficiently break out BGAs, and so forth. Certainly would make life a 
little easier for us newbies! :D

Regards,
-- Matt




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Re: [PEDA] six or eight-layer (or more?) stackups

2003-06-03 Thread Chris Lowe


Matt Polak wrote:

At 10:57 AM 6/3/2003 +0930, you wrote:

Michael

The text book standard that  is

1signal
2gnd
3signal
4gnd
5pwr
6signal
7pwr
8signal
thou never actually using 8 layers this is all i can give you. Hope 
it helps.


Out of curiosity, what is the typical textbook stackup for a 
six-layer board? Do you typically have two signal, two power, two 
ground planes, or can you have, say, three signals layers and two 
power and one ground plane? i.e.

1. signal
2. gnd
3. pwr
4. signal
5. pwr
6. signal
I would imagine this should be fine if there are no plane 
splits, save for possibly some on 3, since all signal layers would be 
directly adjacent to at least one unbroken plane... Or is my thinking 
flawed on this? Four layer is easy, and eight makes sense... But how 
do you typically work up the more oddball ones like six or ten or 
(shudder) even twenty two? I am looking at a design now that I think 
will probably require at least three signal layers to route, but I 
think an eight-layer board would be something of an overkill and would 
like to stick to six.

How do folks typically deal with distributing power to parts 
that require separate core and I/O, maybe different cores for 
different parts on the board? For instance, multiple FPGAs that 
require a 2.5v core and 3.3v IO, and a DSP which requires a 1.8v core 
and 3.3v IO? Obviously 3.3v should probably have it's own power plane 
across the board, but can you take an inner power layer (like #3 in 
the above example) and split it between 1.8v and 2.5v as needed to 
source the core voltages as and where needed?

I've done four layer boards fine this far; my approach (under 
QFP FPGAs that required 2.5v core and 3.3v IO) was to pour a 
polygon-plane on the top signal layer under the chip, and to connect 
this to all of the necessary pins, decouple the living daylights out 
of it, and then run a very fat trace on the back of the board over to 
the 2.5v regulator. It seems to have worked just fine on the latest 
run of boards - very clean power being supplied to all of the core 
pins - but I'm always interested in other's approaches that may be 
better suited to these kinds of situations.

Someone really needs to write a modern 'style guide' to 
multilayer PCB layout, y'know? Not just the math and theory covered in 
several of the better books out there, but one also covering component 
layout techniques, approaches to signal and bus routing, shapes and 
patterns of via layout for moving busses from one layer to the other 
nicely, how to route *special* signals (differential, controlled 
impedance, matched length, etc), how to efficiently break out BGAs, 
and so forth. Certainly would make life a little easier for us 
newbies! :D

Regards,
-- Matt
the main issue with an odd number of plane is the PCB becomes unbalenced 
and so is more likely to warp.  with the 6 layer setup suggested this 
should not be to bad but could cause issues, particularly if the middle 
sugnal layer is lightly used.  If you are using a layup where you have 
an od number of planes then it can often be worth adding some ground 
flods to the appropriate signal layer to help with the copper balence



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