Ray,

I have never considered the effect of battery voltage at low temperature under 
load, only capacity loss, so you got me thinking. Here's a simple idea: why not 
put a battery in a freezer with your expected load and monitor voltage, or 
better yet, chart to see where it lands. I would be doing this test right now 
but I don't have a freezer at the shop.

Larry

On Mar 30, 2014, at 12:26 PM, Ray Walters <r...@solarray.com> wrote:

Hi folks;

I have pondered LVD set points to protect batteries from freezing, and realized 
I don't have enough information.
While temp compensation is fairly straight forward when charging ( increase 
charge voltage when cold, reduce when hot, manufacturer's #s are close to 
charge controller assumptions....no problem)
However, it is not at all clear what the battery voltage is at low 
temperatures, when the battery is at rest or during discharge. I've actually 
found a chart that shows battery voltage at rest for a fully charged battery 
Decreases at cold temps.   (Look at voltage at bottom of chart)
<cighdiif.jpg>

 I know battery capacity is reduced, but the voltage actually goes down, while 
charge voltage goes up?  what happens during discharge? is the voltage higher 
or lower at low temps?
I know that it becomes complicated with discharge rate, so that higher 
discharge rates create artificially lower voltages, hence the wonderful LVD 
settings of the old Trace SW 4024, which had 3 different voltage set points for 
15 minutes, 2hrs, and 24 hrs periods.  However, were these set points 
temperature compensated? and if so, was it a negative or positive compensation?

Example:  I want to keep electrolyte specific gravity above 1.15 (roughly 40% 
SOC) as this has a freeze point of about 5 deg F.
So voltage for a lead acid battery at room temperature at 40% SOC is  about 12 
volts (open circuit, at rest)
Just looking at this chart, and applying the same voltage ratio to a battery at 
40% SOC,  I'm seeing a set point of 11.8 v for a battery at rest at 5 deg F.  
But this doesn't account for discharge rate, and I don't know whether to fudge 
voltage up or down based on discharge rate at low temps.
Basically I want set points that protect the battery, but aren't overly 
conservative.

Anyone have a temperature compensation chart (or coefficient) that applies to 
different Discharge rates?

-- 
R.Ray Walters
CTO, Solarray, Inc
Nabcep Certified PV Installer, 
Licensed Master Electrician
Solar Design Engineer
303 505-8760
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