>>> Eric Grabowski <ejgrabowski@> wrote:
>>> A recent thread discussed a problem disassembling a 
>>> MSR2000 continuous duty PA. That triggers this query: 
>>> Does anyone know if Motorola used a higher temperature 
>>> solder on the MSR2000 units? 

>> "skipp025" <skipp025@> wrote: 
>> Yes
>> s.

> "wb6dgn" <wb6...@...> wrote:
> What do they use?  What alloy?  Seems that radio was 
> out too early for RoHS?
> Tom DGN

Don't know what specific type of solder Motorola used in the 
MSR-2000 PA Sections but I do know the type was changed or 
updated at least once. 

The early "A version" PA's had serious teething problems 
(meaning most failed unexpectedly early) and just plain 
died without notice (within the Warranty Period). The "B" 
version MSR-PA was offered up as a retro-fit trade in fix 
warranty replacement to resolve some of the "A Version" 
mortally terminal design issues. 

I suspect Part of the MSR-2000 "B-Version" PA rework probably 
included revising the solder type. I don't know what they 
used but I have three or four different types of solder in 
use depending on the requirement. 

High RF Current points within a working RF solid state 
Amplifier can often get very hot. It's not uncommon to have 
certain areas become so hot, the parts start to unsolder 
themselves.  I've seen more than a modest number of RF 
Amplifiers with self un-soldered parts in/at the typical high 
RF Current locations. 

A classic "retrofit fix" is to remove and re-flow High RF 
Current Connections with a "higher quality, higher melting 
point" Solder. 

In more than a few examples the "solder upgrade" doesn't 
really solve the problem and a re-design is required. The 
Engineer is now tasked with really understanding the 
requirements of High RF Currents and unwanted localized 
heating within the MSR-2000 & Micor or any similar RF 
Amplifier circuit design. 

A number of the External 100 watt and above - level RF 
Amplifier mfgrs suffered very similar or same issues. 
They didn't have a realistic estimate for the cost of 
lunch. 

s. 

Reply via email to