>-----Original Message-----
>From: Daryl Perkins [mailto:[EMAIL PROTECTED]


>I was rather surprised to hear that he
>actually bagged his wings, with the outer cores inside
>the bags. So, from the inside out.... core,
>skins/mylar, outer cores, whatever bleeder required,
>bag.

I agree that there are many ways to achieve good results. Vac bagging
techniques vary greatly especially if you start talking to people overseas.
In the SALglider YAHOO group we talk a lot about vac bagging and we have a
good international group of members.  For example, Martin Kopplow has a
method that involves attaching the top beds to a flat bench, attaching the
mylars to the beds with 3M77, doing the layups on the mylars........OK ,
just go to this link if you're still interested in the details;
http://groups.yahoo.com/group/SALglider/message/3532

The method that Daryl talks about and Martin's method both would have the
advantage of more accurately replicating the airfoil's camber and twist
(washout vs. washin). Both methods would also not lend themselves well to
production work.

My method is just one of many. I originally learned from three sources; The
instructions that came with my Featercut system, the instructions that came
with my original acu-vac system and most importantly the Frank Weston
newsletter series about scratch building. My methods have evolved since then
into a system that favors simplicity and low man-hours per wing and
sometimes compromises quality slightly. I have always said that there are
plenty of guys out there that can do better quality wings than me. You just
won't find very many guys who can match my speed. My specialty and motto has
always been "90% of the quality at twice the building speed".

>I will say one thing - if you are having problems with
>large area delams or air bubbles - too much resin.

This topic was discussed in SALgliders as well. I believe that some guys
including Mark Drela were of the opinion that too much resin could lead to
air bubbles in the finished wing. If you are using a lot of resin then you
should consider this as a possible cause for your problems. The solution
would be to use a foam roller for the layup and use the paper towel and hard
roller method to soak up the excess resin as you see in the video.

Phil


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