Re: [Biofuel] Seeking Help - Lister-Petter 1-cylinder diesel engine

2011-08-08 Thread Michael Fleetwood
Darry,

The injector may well have gummed up, I'd suggest removing it and 
cranking with it out to see if it sprays fuel.

The internal fire museum in Wales may be able to help you with a 
manual if google can't find one.

mike.



At 08:36 PM 7/08/2011, you wrote:
Background

Neither my son or I are really heat engine kind of people.  I'm more
about electric drive stuff, and my son is an aviation electronics
technician.  So, where my ignorance of diesel engines shows through, my
apologies in advance.

I received this engine a few years ago, effectively for free.  I figured
a small diesel should be hard to really break, and it might come in
useful someday.  Now, I have 2 or 3 potential uses for it.

The previous owner had it for several years, and never tried to start
it.  He delivered it to me covered with a cardboard box, saying it was a
Lombardini.  According to him, the owner before him had stored it for
several years, and never tried to start it.  The story is that the
original application for the engine was to power highway information
signs before the LED / photovoltaic panel age.

In the past few days, my son and I have found ourselves with an
unaccustomed amount of free garage floor space, and some time (mostly
due to other projects not appearing, not having parts available, or
dropping in priority).  Our current objective is to get the engine
running.  If successful, we will then invest in upgrading/replacing all
the consumables (filters, hoses).

We took the cardboard off to find it is not a Lombardini, but a
Lister-Petter.  It has an electric starter - including solenoid - and
what appears to be a heavy-duty alternator attached (driven by a
V-belt.  The latter would be consistent with the highway sign
application.  No fuel tank.  At least one fuel-related hose was cut.  No
electrical wiring of any kind still attached.  No keys or obvious
keyholes.  There is a Made in England sticker on the top of it.

No documentation of any kind came with the engine.  The name plate
indicates it is a AC1 model, which means it likely dates from somewhere
between 1970 and 1985.

http://www.winget.co.uk/document/LISTER%20PETTER%20AC-AD%20OPERATORS%20MANUAL.pdf

We have been consulting this documentation for information.  Parts manual:

http://www.stategen.com/wp-content/uploads/2009/04/stategen_lister-petter_ac1_ad1_parts.pdf

Operations manual:

http://www.winget.co.uk/document/LISTER%20PETTER%20AC-AD%20OPERATORS%20MANUAL.pdf

Recent Activity

We have changed the oil (2.7 litres of diesel oil put in, which agrees
with just over full on the dipstick.  The old oil was quite unattractive.

We jury-rigged a fuel tank from a go-kart fuel tank (scavenged from
another electric conversion project).  We bought fresh fuel, cleaned out
the tank with methanol, and put the fuel in the tank and pressurized the
fuel side sufficiently to find a leak in one of the hoses that came with
the engine, downstream from the fuel filter - so fuel is getting at
least that far.  Jury-rigged a repair for that - no further leaking.
Exhaust system is in place.  The air filter is filthy, so we have
removed it for commissioning purposes.  (Will definitely replace it if
we can get the engine running, along with the fuel and oil filters).

We tried rope-starting yesterday.  About all we concluded from that
exercise (and I mean that literally) was that the cylinder seems to have
good compression, and the decompressor lever is effective.  We have
tried the stop/run lever in both positions, and that made no difference.

Today we attached casters to the frame to make it easier to move around,
and worked out the connections for the electric starter, replaced the
missing wiring, attached a battery and proved up the solenoid and
starter motor.  At least I hope we can retire the starting rope as a
result.  We turned the engine over and proved the starter turns the
cylinder in the same direction as the rope starter (given it is Lucas
starter and solenoid, we weren't really sure if it would be positive or
negative ground.  We are using negative ground, and that appears to be
working.  Like I said, I'm more an electrics kind of guy.)  We rolled
the engine on electric power several times, for up to 30 seconds, but no
evidence of ignition, no smoke, white or black.  Looks like we might
have some raw fuel coming out the exhaust pipe.

Still Not Running

However, it still is not running.  We're looking for more information.
A couple of possible clues from the Web.

I've had this engine for a while now and with the cold weather and
getting caught up on the regular jobs I drug it out again to see if we
could get it to run. First we mounted it good and solid, put some fuel
in a can ran an electric pump as a lift pump, had to replace the return
lines as they were shot. Checked for mice in the air cleaner and blew
the filter out. It had been in the barn for several years. Hooked up a
temporary wiring system to start it. Started pumping fuel through it and
bleeding 

Re: [Biofuel] A metalworking question

2010-11-05 Thread Michael Fleetwood
Hi Keith,

Can you make a depression in the end of a hardwood log and hammer the 
tin into shape with a ball hammer or a wooden shaper?

Or if its to hard to make the dome could you use a long tin can or a 
length of tube with holes in it?

mike.

At 08:29 PM 3/11/2010, you wrote:
Hi Dawie

 Keith
 
 It looks to me, unless I've misunderstood the failed attempt, that
 you want a worked sheetmetal piece rather than a casting or moulding.

That's right. It's just thin metal, like a tin can. I think anything
much heavier might upset the balance, which is just right - as you
walk the cans more or less empty themselves, you don't have to tip
them much, if at all.

 And then the trouble would be to get the domed shape into it: I take
 it the shape is necessary for the proper functioning of the rose.

Yes, it widens the spread, and some of the water goes up, which
extends the reach.

 The first thing that springs to mind is to scour vehicle breaker's
 yards for bits of body panels that have a suitable dome. As you only
 need a small piece an otherwise irreparable panel might do.

A circular domed part of a car? I can't think of one, but I'll
certainly have a look.

 Otherwise one could start with flat sheetmetal and work in the dome
 using traditional bodywork techniques.

That's probably my problem, I don't know much about bodywork techniques.

 The problem is that one would be working in ungalvanized metal,
 though one could cold galv it afterwards.

Or use some linseed oil, or this:

Anti-rust Paint from Fish-Scraps - A short guide to the technique
by M. L. Allen, Prince of Songkla University, Thailand
http://journeytoforever.org/farm_library/FishPaintJTF.pdf

 To form the dome, heat a metal disc until a light yellow oxide bloom
 appears. Then hammer along the edge of the disc to compact the
 metal. You'll probably have to heat, hammer, and let cool a few
 times to achieve the desired domed shape. I haven't done this myself
 but have read somewhat on the subject.

That sounds hopeful. But wouldn't hammering along the edge thin the
metal and expand it rather than compacting it? I'd thought of
hammering in the middle to expand it, hopefully making the whole
thing bulge out, but I didn't want to make the middle thinner, and
weaker. Maybe if I started out with slightly thicker metal. And,
indeed, heat it to light yellow.

 The holes would be made afterwards with an awl and hammer on a
 suitable wood block. Assembling the dome onto the collar and cone
 involves the same sort of techniques as the can itself, folded seams
 and solder.

Yes, that's the easy part.

 That seems to me an appropriately crafts-based way to do it.
 
 I hope this helps.

It does, in several ways. Thanks very much Dawie.

Regards

Keith


 -Dawie
 
 
 --- On Tue, 2/11/10, Keith Addison [EMAIL PROTECTED] wrote:
 
 From: Keith Addison [EMAIL PROTECTED]
 Subject: [Biofuel] A metalworking question
 To: biofuel@sustainablelists.org
 Date: Tuesday, 2 November, 2010, 20:30
 
 
 Hello all
 
 If you don't mind my asking, I could use a little help with some info
 at the Journey to Forever website.
 
 It's about Chinese watering cans, at this page:
 
 Appropriate technology  Chinese watering cans
 http://journeytoforever.org/at_can.html
 
 High-power rose -- tricky to make, it says. We haven't figured out
 how to make new roses yet, but we're working on it. We're trying twin
 male/female moulds using our friend Graeme Morris's recipe for a
 rock-hard putty made of glass-fibre resin and lime -- that way we
 should be able to get the holes right. See Watering can plans for
 details.
 http://journeytoforever.org/at_canplan.html
 
 It didn't work.
 
 I've made eight of these cans over the years, and when I leave I
 abandon the cans themselves and take the roses with me. The cans seem
 to be ubiquitous, they're what veg oil, methanol and so on come in.
 This pair is the current version:
 http://journeytoforever.org/bflpics/wcans.jpg
 
 The cans in action:
 http://journeytoforever.org/bflpics/k-wc.jpg
 
 They're very efficient - using both cans at once, two passes gives
 you 1 a litre per sq yd/sq metre coverage.
 
 snip


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Re: [Biofuel] Weather report

2010-09-10 Thread Michael Fleetwood
Hi Keith and Peter,

I can tell you where its all gone - South East Australia - and after 
years of drought we are very grateful!

Our gauge in Canberra recorded 70 mm over a weekend  and the water 
reserves are now restored to good levels.

Actually I thought you had moved to S Africa, Keith?

mike.

At 12:05 AM 11/09/2010, you wrote:
Hi Keith ;

Thanks for the weather update in Japan.  At my farm in Cambodia I 
have my staff trained to collect rainwater in a calibrated jar and 
record the data and totals by month, which we have been doing for 
about 4 years now.  Yes very dry again this year and for the last 3 
years also.  September is usually the wettest month, so we still 
have some hope.  Not easy to have a successful farm with no rain in 
the rainy season!

BR
Peter G.
Thailand
www.gac-seeds.com






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Re: [Biofuel] Harbor Freight Pump Upgrade needed!

2005-04-27 Thread Michael Fleetwood



I have had a capacitor failure on this type of pump it had only done a 
couple of batches - I got a warranty replacement but wonder if temperature 
rise from pumping hot oil rather than cold water was a factor - it occurred 
on a very hot day.


Mike in Australia.

At 11:14 PM 26/04/2005 -0400, you wrote:

Hello,
I've been using the Harbor Freight 1 1/2 hp clear water pump in a closed 
reactor Appleseed setup for some test batches Approximate 37 gal of WVO + 
7 gal methoxide =42 g in a 50 gal reactor).  The pump is struggling to 
pump oil-lift to the top of the reactor (Water heater).  In fact the pump 
doesn't even lift the oil 2' from the outlet at this point from a lower 
valve outlet!  I know the pump is not only underrated, but possible not 
working!  (Maybe 4 hours total of run time with this new pump)  Note:  I 
need a pump to outlet WVO lift to reactor intake is 5 feet.


Clearly I need to upgrade to pump the wvo to the reactor and also to 
provide better circulating mixing and need to simply upgrade this pump.


Todd (Appal Energy) provided a link to:
http://www.surpluscenter.com/sort.asp?UID=2005010414190186catname=waterkeyword=WPCA

Also:

http://www.mcmaster.com/

But does anyone recommend a specific model?  Some pumps don't recommend 
liquid heated above 120F to circulate in pumps!  I hope to purchase this 
unit soon, so I can produce biodiesel again.


Thank you,
Kevin Shea
Beacon, NY
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Re: [Biofuel] new to list

2004-12-08 Thread Michael Fleetwood


I am in Canberra, you are welcome to call me - 02 6161 8998.

Mike Fleetwood
Canberra, Australia.

Worldwide email address is: [EMAIL PROTECTED]

At 10:21 PM 6/12/2004 +1100, you wrote:

Hi to everyone
I am new to the list and to making biodiesel
I live in a rural area but 5 min from the coast, we are 2.5 hrs south of 
Sydney in N.S.W. Australia
I have made Bio diesel for the first time from the information on your 
web site.
Today was the first time that I tried it in the car (Toyota 4 w drive 
tubo-diesel 1986 model with 386000 klm on the clock)

It was a funny feeling, will the car run at all, is the fuel ok etc etc.
It drove like a dream so I can't wait to make the next 90 ltr
I did have a problem though, After washing the fuel looked cloudy and 
didn't want to settle ??. I heated the fuel to 60 deg c then let it 
settle and it cleared .
To wash the diesel I made a drum with a spray system on the top and I 
sprayed 30 ltr of water over the top then I have a bubble ring at the 
bottom which bubbles to the top,about 3hrs of washing. Should I have put 
some water in the bottom at first ?.

The 90 lts of diesel gave me about 8 ltr of Glycerine , is that enough??
I did all the tests at first and the fuel looked very clear after the 
first process, I used 18 ltr Methanol and 450grm of Sodium Hydroxide  for 
90 ltr. I did the titration test 2x and got the same result- 1.5 and 3.5 
grm (the oil is very clean)
It is a bit hard when I have to get all the info from the net and can't 
talk to somebody close by.

I will keep making it and I suppose it will improve as I go.
I really want to wash the fuel  so will persist.
If there is anybody on the list that is close by I would love to talk to you.

Thank you for you time
Peter Harves  ps I make a living making pottery see my web site 
www.coolpottery.com.au

  145 Edward Wollstonecraft Lane
Coolangatta
Via Berry N.S.W. 2535 Australia phone- 02-44485877




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Re: [Biofuel] Electric Yard Tools (was Trees and power companies)

2004-10-23 Thread Michael Fleetwood


I built one using a long pneumatic cylinder - tried using a jack but found 
it hard to get enough speed and momentum to the wedge to make it effective 
in splitting  the log. The whole project turned out to be a lot more 
expensive and difficult than first thought although it does work well - 
runs off a 20 cfm compressor.


Mike
Canberra, Australia.

At 04:46 PM 22/10/2004 -0400, you wrote:

Steve, I would like to hear what you think of the electric chain saw and log
splitter when your evaluation is done.

I have an old 14-inch, 110-volt AC chain saw.  It doesn't get much work, 
but I'm
always pleased with it when I do use it.  Not for professional 
lumberjacks, but

quite adequate for yardwork.

I'm thinking about building a log splitter, probably based on a motor and 
screw
jack rather than hydraulics, but I have not done enough investigation yet 
to be
sure which way to go.  Spent about six hours near a gas-powered unit a 
couple of

weekends ago - really want to avoid doing that again.



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Re: [Biofuel] Off Topic: Any Australians on this list..

2004-10-22 Thread Michael Fleetwood



At 11:31 PM 20/10/2004 +1000, you wrote:

Hi,

Just wondering..

Megan

SE Gippsland, Victoria

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Re: [biofuel] Deacidifying WVO

2004-03-13 Thread Michael Fleetwood

OK, thanks I'll try that.

I'd like to use the acid - base (foolproof) method, but I have not yet 
managed to obtain the conc sulphuric acid.




At 07:53 AM 12/03/2004 -0800, you wrote:
on 3/12/04 4:21 AM, mfle2001 at [EMAIL PROTECTED] wrote:

 
  I had 32 litres of oil, in a plastic dustbin.
  I dissolved 224g of lye in 1,280 mls of water,
  and mixed it in to the oil.
 
  Unfortunately despite leaving it 24 hours I
  don't seem to have any separation of oil and
  soapstock - it just seems to be one horrible
  gluggy mass.


Try slowly pouring a liter of your mix into
10 liters of very hot water. Mix gently.
Clean oil should float to the top, where you
can scoop it off. You might be able to repeat
the process a few times with the same batch of
water before it gets too soapy.

The oil you recover from this first stage will
probably need a second stage (all over again with
fresh hot water) to completely remove all the soap.

This extravagant use of water has always plagued
the caustic refining process, which is why it is
gradually being phased out in favor of other
approaches. Centrifuging helps, but is generally
beyond the abilities and budget of the garage
producer.

Why don't you try an acid esterification step
first, when you can't avoid using that oil?

-K



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Re: [biofuel] Deacidifying WVO

2004-03-13 Thread Michael Fleetwood

Hi Ken,

Yes, it probably was pretty stupid to deacidify a lot of it, I usually do 
test new things on a small scale, but it sounded fairly straightforward so 
I was probably overconfident. I did stir it gently, by hand using a piece 
of plastic pipe for about 4 mins, but it was difficult to tell if it was 
mixed because the oil was pretty thick at room temperature.

I'll try a half litre in a bottle - am wondering if  it might be better to 
warm it a little just until its liquid?



At 06:00 AM 13/03/2004 +0900, you wrote:
Hello Mike, Ken

Mike, if you're trying something new don't you test it first? It has
to be done gently, it says so - if you're too rough you'll get just
the results you did get, in your dustbin. Half a litre in a PET
bottle would have been a much better way to start.

Ken wrote:

 This extravagant use of water has always plagued
 the caustic refining process, which is why it is
 gradually being phased out in favor of other
 approaches. Centrifuging helps, but is generally

That's why I developed this method. Usually they use the same amount
of water as oil, and then separate it with a centrifuge, and then
wash it...

If you use only 40ml of water per litre of oil, and you do it
CAREFULLY, that's it, no more water required, no centrifuge, no
washing. So it's one method (along with an adaptation of Aleks's
acid-base method) that's been recommended for use at the local level
(villages and farms) in Thailand for making biodiesel from crude palm
oil.

But I'll echo Ken's question - why not use the acid-base method?
http://journeytoforever.org/biodiesel_aleksnew.htmlhttp://journeytoforever.org/biodiesel_aleksnew.html

You'll get much higher production that way, as it says in the
Deacidifying WVO section: It's an alternative -- better than
straight single-stage base for oil like this [9.6ml titration], and
while it won't get as a high a production rate as the acid-base
method, and it uses more catalyst and gives you more co-products,
it's very quick and simple.

On the other hand, 6-7 g/litre isn't too bad, you should be able to
get 85% production with that by single stage base, probably more.

Best

Keith


 on 3/12/04 4:21 AM, mfle2001 at [EMAIL PROTECTED] wrote:
 
  
   I had 32 litres of oil, in a plastic dustbin.
   I dissolved 224g of lye in 1,280 mls of water,
   and mixed it in to the oil.
  
   Unfortunately despite leaving it 24 hours I
   don't seem to have any separation of oil and
   soapstock - it just seems to be one horrible
   gluggy mass.
 
 
 Try slowly pouring a liter of your mix into
 10 liters of very hot water. Mix gently.
 Clean oil should float to the top, where you
 can scoop it off. You might be able to repeat
 the process a few times with the same batch of
 water before it gets too soapy.
 
 The oil you recover from this first stage will
 probably need a second stage (all over again with
 fresh hot water) to completely remove all the soap.
 
 This extravagant use of water has always plagued
 the caustic refining process, which is why it is
 gradually being phased out in favor of other
 approaches. Centrifuging helps, but is generally
 beyond the abilities and budget of the garage
 producer.
 
 Why don't you try an acid esterification step
 first, when you can't avoid using that oil?
 
 -K
 
 
 Most of the WVO I get is very good and titrates at 1-2 g/litre or
 less, but I have one source, a fish and chip shop that is not so
 good it is 6-7 g/litre.
 
 As this is difficult to process with single stage I decided to try
 deacidifying it and followed the instructions on J to F.
 
 I had 32 litres of oil, in a plastic dustbin. I dissolved 224g of
 lye in 1,280 mls of water, and mixed it in to the oil. I took a
 sample of the mixture in a jar to watch.
 
 Unfortunately despite leaving it 24 hours I don't seem to have any
 separation of oil and soapstock - it just seems to be one horrible
 gluggy mass. Should the soapstock be more solid or a different
 colour or what?
 
 Do I need to heat it perhaps?
 
 Any help and advice would be appreciated.
 
 Mike



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Re: [biofuel] Pump for fumeless processor

2004-02-04 Thread Michael Fleetwood

I am also in Canberra and would be interested to talk with you about your 
plans. I have seen pictures of a wet central heating system pump being used 
- these are common and cheap in the UK but I'm not sure about availability 
and price in Oz.

Mike.

At 03:20 AM 4/02/2004 +, you wrote:
I am looking at building a fumeless processor from a 200 litre hot
water cylinder but need a pump.
I do not wish to spend hundreds $ on a new pump.
Can anyone tell me of an ideal pump to use?
PeterR
Canberra OZ




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