Re: [Biofuel] ethanol from animal waste

2005-07-11 Thread Pannirselvam P.V
Helo

 Because  pig waste  has 80 porcent  water , biogasification will
be the correct choice  followed by termal cracking/gasification .Thus
the energy input can be minized as  rapid bioconversion  is also the
comercial process.
Energy balance can  make the etanol process  less competitive related
with natural gas compression , which is simple , can be  built easily 
with  suatianble coproducts. The the effluents is rich  2 time in
protein  as  animal feed can be  much more sustainable  to prevent
polution

sd
Panniselvam P V

On 7/9/05, [EMAIL PROTECTED] [EMAIL PROTECTED] wrote:
 Robert mentioned his concern over the masses of animal waste
 pouring into the rivers. I found these articles showing how in N
 Carolina they are starting to make pig waste into ethanol. Has
 anyone researched this area?
 Marilyn
 
 
 http://mark.asci.ncsu.edu/SwineReports/2001/03manbrett.htm
 
 Formation of Fuel-Grade Ethanol
 from Swine Waste via Gasification
 
 B. Kaspers, J. Koger, R. Gould[1], A. Wossink[2], R. Edens[2],
 and T. van Kempen
 
 Summary
 The objective of this project is to investigate the application of
 gasification technologies to the treatment of swine waste for the
 ultimate production of fuel-grade ethanol.  This waste treatment
 system would reduce the negative environmental impact of
 current manure management systems.  The research objectives
 are: 1) to develop and test a system for harvesting swine manure
 in a form dry enough to be used as a gasification feedstock, 2) to
 establish the feasibility and the gasification conditions for the
 swine waste/amendments feedstock, 3) to characterize the end
 products of gasification (ethanol and mineral ash) and their
 potential markets, and 4) to conduct a rigorous economic
 analysis on the entire swine manure management model to
 determine its feasibility along with the factors that promote or
 impede its implementation.
 
 Introduction
 Ethanol production (primarily via fermentative methods) from
 crops and other renewable biomass sources has received
 much attention recently, but the current approach has problems.
 Mainly, crop-based feedstocks are subject to seasonal
 fluctuations in supply, ultimately limiting ethanol generation.
 Such feedstocks necessitate either lengthy storage of the
 perishable plant materials or stopping ethanol production
 altogether during the off-season.  Another dilemma faced is that
 some of the feedstocks currently used in ethanol production (e.g.
 corn stubble) have a greater value elsewhere (e.g. fertilizer).
 More specifically, the energy cost in harvesting these feedstocks
 (e.g. corn stubble) as well as their lost value as soil
 amendments makes ethanol production costly to farmers
 (Pimental, 1992). Animal manures avoid many of these
 problems because they are a truly renewable feedstock.
 
 The quantity of swine manure produced in the U.S, estimated at
 5 billion kg dry matter per year, is sufficient to contribute
 substantially to ethanol supplies.  Assuming a conversion
 efficiency of 40%, there is a theoretical ethanol yield of 500
 million gallons per year.  North Carolina is the second largest
 hog-producing state within the U.S. with a swine population
 large enough for gasification technology to be feasible.  Thus,
 ethanol production of 80 million gallons per year should
 theoretically be attainable. The most recent RFA (Renewable
 Fuels Association) Ethanol Report (May 11, 2000) concludes that
 replacing corn with less expensive feedstocks will result in
 substantial reductions in ethanol production costs.
 
 Gasification of biomass has received much attention as a
 means to convert waste materials to a variety of energy forms
 (i.e. electricity, combustible gases, synfuels, various fuel
 alcohols, etc.).  Gasification is a two-step, endothermic process
 in which solid fuel is thermochemically converted into a low or
 medium Btu gas.  Pyrolysis (Step 1) of the biomass is followed
 by either direct or indirect oxygen-deprived combustion (Step 2)
 during the gasification process.  This process converts raw
 biomass into a combustible gas, retaining 60-70 % of the
 feedstock's original energy content.  Thermochem's steam
 reformer is the system we are investigating to gasify our
 feedstock because this type of gasifier produces a
 hydrogen-rich, medium-Btu fuel gas.  This gasifier design
 percolates superheated steam through an indirectly heated inert
 fluidized bed of sand or a mineral material.  The organic
 feedstock injected into the bed undergoes a rapid sequence of
 pyrolysis and vaporization reactions.  Higher hydrocarbons
 released among the pyrolysis products are steam cracked and
 partially reformed to produce low molecular weight species.
 This process produces a gas with nearly immeasurable
 environmental emissions of NOx, SOx, CO, and particulates. The
 main reason this particular gasifier design is favored is because
 of its hydrogen to carbon ratio (2:1) is ideal for ethanol synthesis.
 A 

Re: [Biofuel] ethanol from animal waste

2005-07-11 Thread 6 Heins
I live in an area that has large numbers of dairy
farms. Does anyone know If this is possible with dairy
cattle waste?

Thanks, Steve

--- Pannirselvam  P.V [EMAIL PROTECTED] wrote:

 Helo
 
  Because  pig waste  has 80 porcent  water ,
 biogasification will
 be the correct choice  followed by termal
 cracking/gasification .Thus
 the energy input can be minized as  rapid
 bioconversion  is also the
 comercial process.
 Energy balance can  make the etanol process  less
 competitive related
 with natural gas compression , which is simple , can
 be  built easily 
 with  suatianble coproducts. The the effluents is
 rich  2 time in
 protein  as  animal feed can be  much more
 sustainable  to prevent
 polution
 
 sd
 Panniselvam P V
 
 On 7/9/05, [EMAIL PROTECTED]
 [EMAIL PROTECTED] wrote:
  Robert mentioned his concern over the masses of
 animal waste
  pouring into the rivers. I found these articles
 showing how in N
  Carolina they are starting to make pig waste into
 ethanol. Has
  anyone researched this area?
  Marilyn
  
  
 

http://mark.asci.ncsu.edu/SwineReports/2001/03manbrett.htm
  
  Formation of Fuel-Grade Ethanol
  from Swine Waste via Gasification
  
  B. Kaspers, J. Koger, R. Gould[1], A. Wossink[2],
 R. Edens[2],
  and T. van Kempen
  
  Summary
  The objective of this project is to investigate
 the application of
  gasification technologies to the treatment of
 swine waste for the
  ultimate production of fuel-grade ethanol.  This
 waste treatment
  system would reduce the negative environmental
 impact of
  current manure management systems.  The research
 objectives
  are: 1) to develop and test a system for
 harvesting swine manure
  in a form dry enough to be used as a gasification
 feedstock, 2) to
  establish the feasibility and the gasification
 conditions for the
  swine waste/amendments feedstock, 3) to
 characterize the end
  products of gasification (ethanol and mineral ash)
 and their
  potential markets, and 4) to conduct a rigorous
 economic
  analysis on the entire swine manure management
 model to
  determine its feasibility along with the factors
 that promote or
  impede its implementation.
  
  Introduction
  Ethanol production (primarily via fermentative
 methods) from
  crops and other renewable biomass sources has
 received
  much attention recently, but the current approach
 has problems.
  Mainly, crop-based feedstocks are subject to
 seasonal
  fluctuations in supply, ultimately limiting
 ethanol generation.
  Such feedstocks necessitate either lengthy storage
 of the
  perishable plant materials or stopping ethanol
 production
  altogether during the off-season.  Another dilemma
 faced is that
  some of the feedstocks currently used in ethanol
 production (e.g.
  corn stubble) have a greater value elsewhere (e.g.
 fertilizer).
  More specifically, the energy cost in harvesting
 these feedstocks
  (e.g. corn stubble) as well as their lost value as
 soil
  amendments makes ethanol production costly to
 farmers
  (Pimental, 1992). Animal manures avoid many of
 these
  problems because they are a truly renewable
 feedstock.
  
  The quantity of swine manure produced in the U.S,
 estimated at
  5 billion kg dry matter per year, is sufficient to
 contribute
  substantially to ethanol supplies.  Assuming a
 conversion
  efficiency of 40%, there is a theoretical ethanol
 yield of 500
  million gallons per year.  North Carolina is the
 second largest
  hog-producing state within the U.S. with a swine
 population
  large enough for gasification technology to be
 feasible.  Thus,
  ethanol production of 80 million gallons per year
 should
  theoretically be attainable. The most recent RFA
 (Renewable
  Fuels Association) Ethanol Report (May 11, 2000)
 concludes that
  replacing corn with less expensive feedstocks will
 result in
  substantial reductions in ethanol production
 costs.
  
  Gasification of biomass has received much
 attention as a
  means to convert waste materials to a variety of
 energy forms
  (i.e. electricity, combustible gases, synfuels,
 various fuel
  alcohols, etc.).  Gasification is a two-step,
 endothermic process
  in which solid fuel is thermochemically converted
 into a low or
  medium Btu gas.  Pyrolysis (Step 1) of the biomass
 is followed
  by either direct or indirect oxygen-deprived
 combustion (Step 2)
  during the gasification process.  This process
 converts raw
  biomass into a combustible gas, retaining 60-70 %
 of the
  feedstock's original energy content.  Thermochem's
 steam
  reformer is the system we are investigating to
 gasify our
  feedstock because this type of gasifier produces a
  hydrogen-rich, medium-Btu fuel gas.  This gasifier
 design
  percolates superheated steam through an indirectly
 heated inert
  fluidized bed of sand or a mineral material.  The
 organic
  feedstock injected into the bed undergoes a rapid
 sequence of
  pyrolysis and vaporization reactions.  Higher
 hydrocarbons
  released among the pyrolysis 

Re: [Biofuel] ethanol from animal waste

2005-07-11 Thread marilyn
The message I sent was truncated so it did not include the 
following contact info at the end:

Ethanol Producer Magazine
308 2nd Ave. North Suite 304
Grand Forks, ND 58203
(701)746-8385
Fax:(701)746-5367
Voice Toll Free: 866-746-8385

Also, one of the authors of the article at the university in NC has 
the following contact info:

Dr. Theo A. van Kempen
Assistant Professor
Swine Nutrition and Nutrient Management
Extension | Research
Ph: 919-515-4016 | Fax: 919-515-7780 | E-mail: 
[EMAIL PROTECTED]

These should help lead you to the info you want.
Gook luck
Marilyn



Biofuel@sustainablelists.org wrote:
I live in an area that has large numbers of dairy
farms. Does anyone know If this is possible with dairy
cattle waste?

Thanks, Steve



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[Biofuel] ethanol from animal waste

2005-07-09 Thread marilyn
Robert mentioned his concern over the masses of animal waste 
pouring into the rivers. I found these articles showing how in N 
Carolina they are starting to make pig waste into ethanol. Has 
anyone researched this area?
Marilyn


http://mark.asci.ncsu.edu/SwineReports/2001/03manbrett.htm

Formation of Fuel-Grade Ethanol
from Swine Waste via Gasification
 
B. Kaspers, J. Koger, R. Gould[1], A. Wossink[2], R. Edens[2], 
and T. van Kempen
 
Summary
The objective of this project is to investigate the application of 
gasification technologies to the treatment of swine waste for the 
ultimate production of fuel-grade ethanol.  This waste treatment 
system would reduce the negative environmental impact of 
current manure management systems.  The research objectives 
are: 1) to develop and test a system for harvesting swine manure 
in a form dry enough to be used as a gasification feedstock, 2) to 
establish the feasibility and the gasification conditions for the 
swine waste/amendments feedstock, 3) to characterize the end 
products of gasification (ethanol and mineral ash) and their 
potential markets, and 4) to conduct a rigorous economic 
analysis on the entire swine manure management model to 
determine its feasibility along with the factors that promote or 
impede its implementation.
 
Introduction
Ethanol production (primarily via fermentative methods) from 
crops and other “renewable” biomass sources has received 
much attention recently, but the current approach has problems.  
Mainly, crop-based feedstocks are subject to seasonal 
fluctuations in supply, ultimately limiting ethanol generation.  
Such feedstocks necessitate either lengthy storage of the 
perishable plant materials or stopping ethanol production 
altogether during the off-season.  Another dilemma faced is that 
some of the feedstocks currently used in ethanol production (e.g. 
corn stubble) have a greater value elsewhere (e.g. fertilizer).  
More specifically, the energy cost in harvesting these feedstocks 
(e.g. corn stubble) as well as their lost value as soil 
amendments makes ethanol production costly to farmers 
(Pimental, 1992). Animal manures avoid many of these 
problems because they are a truly renewable feedstock.
 
The quantity of swine manure produced in the U.S, estimated at 
5 billion kg dry matter per year, is sufficient to contribute 
substantially to ethanol supplies.  Assuming a conversion 
efficiency of 40%, there is a theoretical ethanol yield of 500 
million gallons per year.  North Carolina is the second largest 
hog-producing state within the U.S. with a swine population 
large enough for gasification technology to be feasible.  Thus, 
ethanol production of 80 million gallons per year should 
theoretically be attainable. The most recent RFA (Renewable 
Fuels Association) Ethanol Report (May 11, 2000) concludes that 
replacing corn with less expensive feedstocks will result in 
substantial reductions in ethanol production costs.
 
Gasification of biomass has received much attention as a 
means to convert waste materials to a variety of energy forms 
(i.e. electricity, combustible gases, synfuels, various fuel 
alcohols, etc.).  Gasification is a two-step, endothermic process 
in which solid fuel is thermochemically converted into a low or 
medium Btu gas.  Pyrolysis (Step 1) of the biomass is followed 
by either direct or indirect oxygen-deprived combustion (Step 2) 
during the gasification process.  This process converts raw 
biomass into a combustible gas, retaining 60-70 % of the 
feedstock's original energy content.  Thermochem’s steam 
reformer is the system we are investigating to gasify our 
feedstock because this type of gasifier produces a 
hydrogen-rich, medium-Btu fuel gas.  This gasifier design 
percolates superheated steam through an indirectly heated inert 
fluidized bed of sand or a mineral material.  The organic 
feedstock injected into the bed undergoes a rapid sequence of 
pyrolysis and vaporization reactions.  Higher hydrocarbons 
released among the pyrolysis products are steam cracked and 
partially reformed to produce low molecular weight species.  
This process produces a gas with nearly immeasurable 
environmental emissions of NOx, SOx, CO, and particulates. The 
main reason this particular gasifier design is favored is because 
of its hydrogen to carbon ratio (2:1) is ideal for ethanol synthesis. 
A recent cost and performance analysis of biomass (i.e. wood) 
gasification systems for combined power generation indicated 
that such a steam system (Battelle Columbus Laboratory) had 
the lowest capital cost and product electricity cost (Craig and 
Mann, 1997).  
 
There is an intensive effort, especially in North Carolina, to 
develop a better waste management strategy.  The ultimate goal 
of this project is to eliminate the land application of lagoon 
effluent. The elimination of this waste via gasification would 
abolish the need for land application of waste. 
 
The primary obstacle to