Re: [Vo]:Tooo obvious for Detroit?

2008-03-06 Thread thomas malloy
I corresponded with an inventor who had a patent on an engine design 
that sounded similar to this.


R C Macaulay wrote:

Interesting thinking Jones. A proposed valveless, pistonless 
engine/motor concept is being studied whereas the engine is ring 
shaped and drives a cluster of embedded cavity discs positioned with 
the ring. The design approach


Jones  wrote,


The following suggestion, or a version of it, will be


implemented by some perceptive auto manufacturer in
the coming years.






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Re: [Vo]:Tooo obvious for Detroit?

2008-03-06 Thread R C Macaulay


Howdy Thomas,
There is a far step from an inventor and an engineer- design team. Mention 
the word inventor and we run. Mention the inventors' work is patented and 
we duck our head waiting for the noise sure to follow.
All engine designs that perform useful work are similar. The difference 
between them are people. Some engines like Cummins diesel have what it 
takes, Detroit diesel don't have it.  It will take  some real work to get 
Cummins to change.


THe Wankel rotary is an example of designers that love to play smartypants. 
They finally got a perfectly useless engine to work.
Down the road aways comes the battery operated jalopy made of bicycle 
components... try applying this technology to high speed diesel motor trucks 
and discover why we need new motor fuels that fuel 500-800 HP truck engines 
and Cat dozers. Hoss power is horse manure.. torque is what a mule's got in 
his rear. This world needs a whole new stable of advanced radical engine 
designs for work engines just like we need energy efficent autos.

Richard


I corresponded with an inventor who had a patent on an engine design that 
sounded similar to this.


R C Macaulay wrote:

Interesting thinking Jones. A proposed valveless, pistonless engine/motor 
concept is being studied whereas the engine is ring shaped and drives a 
cluster of embedded cavity discs positioned with the ring. The design 
approach


Jones  wrote,


The following suggestion, or a version of it, will be


implemented by some perceptive auto manufacturer in
the coming years.




Re: [Vo]:Tooo obvious for Detroit?

2008-03-05 Thread Mike Carrell
I don't know if you guys have ever seriously encountered the realities of 
mass production and the mind-set that it *imposes*. For years I was involved 
in mechanization-robotics projects at RCA, principally with the manufacture 
of TV picture tubes. This a complex chemical/mechanical process that at 
first appearance is nearly impossible, but they are made by the million. The 
guys that manage the factory are not stupid and are in daily hand-to-hand 
combat with Mother Nature. If the yield at final inspection falls below 95%, 
the entire enterprise is just an elaborate way to lose money.


I visited two plants in different parts of the country. A particular 
processing step was done differently in each plant, and the management, 
while aware of the alternative, swore that their way was best. Any novelty 
may reduce yield in unforeseen ways.


The Wankle engine has many appealing virtues, but I understand the seals are 
a potential problem, requiring engine teardowns at 50,000 miles. Mazda used 
it in a sports car, and Yamaha in some motorcycles. People have been 
inventing clever IC engine configurations for many years and complaining 
about stupid management all the time. The ability to manufacture 
economically in quantity is a formidable requirement.


There are others -- microelectronics, LCD/plasma displays, VCR recorders --  
which required years to evolved the manufacturing techniques to become 
reliable and economical.


It is all too easy for clueless theoreticians and developers to dismiss the 
skills of manufacturing engineering. I have lived in both worlds and 
acquired deep respect for the latter.


Mike Carrell
- Original Message - 
From: R C Macaulay [EMAIL PROTECTED]

To: vortex-l@eskimo.com
Sent: Tuesday, March 04, 2008 8:39 PM
Subject: Re: [Vo]:Tooo obvious for Detroit?


Interesting thinking Jones. A proposed valveless, pistonless engine/motor 
concept is being studied whereas the engine is ring shaped and drives a 
cluster of embedded cavity discs positioned with the ring. The design 
approach is to build a planetary transmission with an engine inside . 
The transmission functions both for mechanical drive output assisted by 
the huge torque output with the  large diameter ring primary mover and 
also output electric power from the electric generating features.


Designers have been stuck in the 18th century steam engine rut too long. 
Their approach has been to build an engine and connect it to a 
transmission. Radical new thinking suggests that we should be building a 
transmission and fit an engine/electric generator inside. This thinking 
would allow for the engine exhaust to serve a secondary turbine scavenging 
purpose. The unit assembly shape could  be an inclined pancake shaped 
configuration and ... not use gears but slip discs within the planetary 
reduction system.


These radical new engine/motor concepts fit the theme of your post. New 
engines must be designed for new fuels and not attempt to make new fuels 
fit present engine technology.

Richard

Jones  wrote,

The following suggestion, or a version of it, will be

implemented by some perceptive auto manufacturer in
the coming years.



This Email has been scanned for all viruses by Medford Leas I.T. 
Department. 




RE: [Vo]:Tooo obvious for Detroit?

2008-03-05 Thread Lawrence de Bivort
Mike, many thanks for this first-hand account of the practical environments
in which manufacturing takes place. One of my 'hats' is that of an
organizational performance specialist and I can say that your description
rings absolutely true. 

When embedded in complex systems, especially ones that have severe cost
constraints, the product of even the brightest brains can look pretty dumb
to those at one or two removes.

My sense is that everyone does the best they can -- all the time. It is
perhaps the greatest tragedy of mankind that we can see better ways of doing
things, but are stopped from pursuing them by the tired 'realities' of
money, competing priorities, and disagreements among ourselves.

Cheers,

Lawrence



-Original Message-
From: Mike Carrell [mailto:[EMAIL PROTECTED] 
Sent: Wednesday, March 05, 2008 9:27 AM
To: vortex-l@eskimo.com
Subject: Re: [Vo]:Tooo obvious for Detroit?

I don't know if you guys have ever seriously encountered the realities of 
mass production and the mind-set that it *imposes*. For years I was involved

in mechanization-robotics projects at RCA, principally with the manufacture 
of TV picture tubes. This a complex chemical/mechanical process that at 
first appearance is nearly impossible, but they are made by the million. The

guys that manage the factory are not stupid and are in daily hand-to-hand 
combat with Mother Nature. If the yield at final inspection falls below 95%,

the entire enterprise is just an elaborate way to lose money.

I visited two plants in different parts of the country. A particular 
processing step was done differently in each plant, and the management, 
while aware of the alternative, swore that their way was best. Any novelty 
may reduce yield in unforeseen ways.

The Wankle engine has many appealing virtues, but I understand the seals are

a potential problem, requiring engine teardowns at 50,000 miles. Mazda used 
it in a sports car, and Yamaha in some motorcycles. People have been 
inventing clever IC engine configurations for many years and complaining 
about stupid management all the time. The ability to manufacture 
economically in quantity is a formidable requirement.

There are others -- microelectronics, LCD/plasma displays, VCR recorders --

which required years to evolved the manufacturing techniques to become 
reliable and economical.

It is all too easy for clueless theoreticians and developers to dismiss the 
skills of manufacturing engineering. I have lived in both worlds and 
acquired deep respect for the latter.

Mike Carrell
- Original Message - 
From: R C Macaulay [EMAIL PROTECTED]
To: vortex-l@eskimo.com
Sent: Tuesday, March 04, 2008 8:39 PM
Subject: Re: [Vo]:Tooo obvious for Detroit?


 Interesting thinking Jones. A proposed valveless, pistonless engine/motor 
 concept is being studied whereas the engine is ring shaped and drives a 
 cluster of embedded cavity discs positioned with the ring. The design 
 approach is to build a planetary transmission with an engine inside . 
 The transmission functions both for mechanical drive output assisted by 
 the huge torque output with the  large diameter ring primary mover and 
 also output electric power from the electric generating features.

 Designers have been stuck in the 18th century steam engine rut too long. 
 Their approach has been to build an engine and connect it to a 
 transmission. Radical new thinking suggests that we should be building a 
 transmission and fit an engine/electric generator inside. This thinking 
 would allow for the engine exhaust to serve a secondary turbine scavenging

 purpose. The unit assembly shape could  be an inclined pancake shaped 
 configuration and ... not use gears but slip discs within the planetary 
 reduction system.

 These radical new engine/motor concepts fit the theme of your post. New 
 engines must be designed for new fuels and not attempt to make new fuels

 fit present engine technology.
 Richard

 Jones  wrote,
The following suggestion, or a version of it, will be
 implemented by some perceptive auto manufacturer in
 the coming years.


 
 This Email has been scanned for all viruses by Medford Leas I.T. 
 Department. 




[Vo]:Tooo obvious for Detroit?

2008-03-04 Thread Jones Beene
The following suggestion, or a version of it, will be
implemented by some perceptive auto manufacturer in
the coming years.

Unfortunately, due to entrenched lethargy and inertia
and the not-invented-here syndrome, it is doubtful
that US auto makers will be the first. 

But on the off-chance that there is some glimmer of
intelligence up there in Michigan, and being a
patriotic citizen, the following is offered to
Detroit, free of charge (unless they want to sign on a
reasonably-paid consultant ;-) It is a rather
complicated argument, and this is a first draft, but
here is the line of reasoning.

Technically, oxygen is not very reactive; at least not
untill it is converted into ROS (reactive oxygen
species). This usually happens so fast that few of us
are aware that it is a two-step process, nor that the
oxygen molecule itself (as opposed to ROS) is rather
inert without the prior conversion.

This conversion takes away from the net energy which
is available from any combustion process. And it is
not just the energy of converting O2 into ROS which is
the problem, it is also the short timing window. 

At 3000 RPM, say, a proportion of air for the entire
displacement of the engine must be converted into ROS
before the O2 will burn. There is simply too little
time, at the 50 times per second allotted (or 25 with
a 4-cycle engine), to do this thoroughly enough to
avoid the dreaded and lossy unburned hydrocarbons. 

In the 360 degrees of rotation only a few degrees have
enough available energy content with which to convert
O2 into ROS. This is one reason why you have, in the
typical ICE, what is known as the spark advance. In
effect, this is a form of very tightly timed
*pre-combustion,* and it is surprisingly lossy.

SIDE NOTE: One of the lesser-appreciated reasons why
diesels are more efficient is due to this very
angle, although it is usually stated another way. 

IOW the high compression ratio of a diesel, which
should be even lossier, since you can never get a
complete return on the energy of compression, turns
out to be more efficient, and that is because (and
mostly ONLY because) the compression provides
heat-energy but most importantly the GEOMETRY
(spatial) advantage with which to convert more O2 into
ROS in a given amount of time. 

In a sense the geometry (lack of space) helps in this
application because O2--ROS has aspects of a chain
reaction. That is to say: O3 is so very reactive that
it reacts even with O2 ... but without the need for
precombustion as in a sparked engine. And once
again, a spark advance can best be described as a
lossy form of precombustion, which would NOT be
necessary if there enough ROS was provide in the
intake mix to begin with.

The 'obvious' part of the situation, then, for
real-world application in automotive design, would be
to covert some O2 to ROS slightly ahead of intake.

Apparently this is either too obvious, or else has
been deemed too difficult or expensive for
implementation before now. That misperception changes
at $100/barrel.

One difficulty, of course, is that you cannot use
regular carburettion, nor even direct manifold fuel
injection. Once you have ROS available - the air
becomes way too reactive, and there is instantaneous
combustion when it touches any fuel. This drawback can
be converted into a feature however.

It should be noted that diesel-style (in-cylinder)
fuel injection is being planned or prototyped for
gasoline ICE usage already, but for other reasons than
precharging air with ROS (less loss from unburned fuel
due to surface-effect cooling on the cylinder walls).

HUGE synergy: Adding diesel-style (in-cylinder) fuel
injection, but along with a precharge of ROS will then
offer a double benefit due to synergy. And eliminate
the need for an ignition system (unless testing shows
that it adds to the fianl efficiency of a complete
fuel burn).

Before regular fuel hit $ 3.75 (my local Chevron
today), the extra cost of in-cylinder fuel injection
and ROS (or as an alternative hydrogen boosters) would
have been too much to consdier as dedicated subsytems.


With fuel at this price, however, and if combustion
can be made substantially - say 25% more-efficient
with a subsystem, even without going to full-hybrid,
then things change and many moderately more costly
concpets become affordable. Onboard hydrogen
generation is another. Either would be offset by
eliminating the catalytic converter, by the way.

The bottom line is that in a low compression engine,
the net energy from combustion should be higher if the
oxygen in air did not need to be converted into ROS by
a pre-combustion advance. Only actual testing will
show this to be valid however, as there are too many
variables to model; but it is my contention that if
ROS is provided by precharging, the engine will not
need the spark-advance (nor possibly the arc discharge
itself) nor need high compression when burning a lean
mix, nor need the catalystic converter - that is an
unbeatable trifecta. 

There is 

Re: [Vo]:Tooo obvious for Detroit?

2008-03-04 Thread R C Macaulay
Interesting thinking Jones. A proposed valveless, pistonless engine/motor 
concept is being studied whereas the engine is ring shaped and drives a 
cluster of embedded cavity discs positioned with the ring. The design 
approach is to build a planetary transmission with an engine inside . The 
transmission functions both for mechanical drive output assisted by the huge 
torque output with the  large diameter ring primary mover and also output 
electric power from the electric generating features.


Designers have been stuck in the 18th century steam engine rut too long. 
Their approach has been to build an engine and connect it to a transmission. 
Radical new thinking suggests that we should be building a transmission and 
fit an engine/electric generator inside. This thinking would allow for the 
engine exhaust to serve a secondary turbine scavenging purpose. The unit 
assembly shape could  be an inclined pancake shaped configuration and ... 
not use gears but slip discs within the planetary reduction system.


These radical new engine/motor concepts fit the theme of your post. New 
engines must be designed for new fuels and not attempt to make new fuels 
fit present engine technology.

Richard

Jones  wrote,

The following suggestion, or a version of it, will be

implemented by some perceptive auto manufacturer in
the coming years.