Re: [Vo]:Thoughts on the eCat and 130C steam : Pressure drop

2011-09-16 Thread Alan J Fletcher

At 12:26 PM 9/16/2011, Alan J Fletcher wrote:
To maintain an internal pressure of 3 Bar (needed for 130C) you'd 
need a pretty small orifice : less than 1/32 inch ?.

http://www.engineeringtoolbox.com/steam-flow-orifices-d_1158.html
(Unfortunately, that's in engineering units .. I'll look for a 
metric version.)


I re-found the metric version for pressure drop in a tube:
http://www.engineeringtoolbox.com/steam-pressure-drop-calculator-d_1093.html

This is what I used to calculate the pressure drop through the 
March/April ecat.


Suppose the internal pressure is 3 bar, and the eCat is a tube (as in 
March/April) of about 1 inch diameter
Here the flow is 10 kg/hr (assuming all gas) -- so the pressure drop 
would be 1 kPa (1 Bar) per 100m -- or only

3/100 = 0.03 Bar for 3 meters.

I'm still looking for the 'orifice' needed to create 3 Bar internal pressure. 



Re: [Vo]:Thoughts on the eCat and 130C steam : Pressure drop

2011-09-16 Thread Peter Heckert

Am 16.09.2011 22:13, schrieb Alan J Fletcher:

At 12:26 PM 9/16/2011, Alan J Fletcher wrote:
To maintain an internal pressure of 3 Bar (needed for 130C) you'd 
need a pretty small orifice : less than 1/32 inch ?.

http://www.engineeringtoolbox.com/steam-flow-orifices-d_1158.html
(Unfortunately, that's in engineering units .. I'll look for a metric 
version.)


I re-found the metric version for pressure drop in a tube:
http://www.engineeringtoolbox.com/steam-pressure-drop-calculator-d_1093.html 



This is what I used to calculate the pressure drop through the 
March/April ecat.


Suppose the internal pressure is 3 bar, and the eCat is a tube (as in 
March/April) of about 1 inch diameter
Here the flow is 10 kg/hr (assuming all gas) -- so the pressure drop 
would be 1 kPa (1 Bar) per 100m -- or only

3/100 = 0.03 Bar for 3 meters.

I'm still looking for the 'orifice' needed to create 3 Bar internal 
pressure.

The previous versions all had a pressure relief valve.
It could be that he (ab)used the pressure relief valve for the 
demonstration to generate some overpressure, but he dont want to tell us.


Possibly he will not create overpressure in the 1MW system. We dont 
know. Only Rossi knows.
So if you have the guts and go into this big 1 MW box under full 
operation then your health and live is subject to god's grace and Rossis 
skills if something unexpected happens.

I would not go inside after having seen the video

Peter



Re: [Vo]:Thoughts on the eCat and 130C steam : Pressure drop

2011-09-16 Thread Alan J Fletcher

At 01:13 PM 9/16/2011, Alan J Fletcher wrote:

I'm still looking for the 'orifice' needed to create 3 Bar internal pressure.


Napier's formula (accurate to about 3%) for steam going through an 
orifice in a flat plate, to atmospheric pressure.


  W = p * a / 70

Where W is flow  lbs/sec
p is pressure  lbs/in^2
a is area inches^2

or in reverse

a  =  W * 70 / p
p =  W * 70 / a

To get a 3 Bar drop at 11 kg/hr I calculate the radius as  0.15 cm.
If we say half of that is water, (steam flow 5.5 kg/hr) we get 0.1 cm

What's the estimated radius of the short length of outlet hose ... 0.5 cm ?
The pressure drop at 5.5kg/hr through 0.5 cm radius is only 0.13 bar




Re: [Vo]:Thoughts on the eCat and 130C steam : Pressure drop

2011-09-16 Thread Peter Heckert

Am 16.09.2011 23:25, schrieb Alan J Fletcher:

At 01:13 PM 9/16/2011, Alan J Fletcher wrote:
I'm still looking for the 'orifice' needed to create 3 Bar internal 
pressure.


Napier's formula (accurate to about 3%) for steam going through an 
orifice in a flat plate, to atmospheric pressure.


  W = p * a / 70

Where W is flow  lbs/sec
p is pressure  lbs/in^2
a is area inches^2

or in reverse

a  =  W * 70 / p
p =  W * 70 / a

To get a 3 Bar drop at 11 kg/hr I calculate the radius as  0.15 cm.
If we say half of that is water, (steam flow 5.5 kg/hr) we get 0.1 cm

What's the estimated radius of the short length of outlet hose ... 0.5 
cm ?

The pressure drop at 5.5kg/hr through 0.5 cm radius is only 0.13 bar



You can here find industrial diagrams that avoid a lot of calculations:
Loss of pressure in pipes:
http://www.dampferzeuger.de/userFiles/de/Blatt-Druckverluste-270509.pdf
Recommended or standadized pipe crossectional area for steam:
http://www.dampferzeuger.de/userFiles/de/Blatt-Dampfleitung-270509.pdf
Tables for data of  saturated steam:
http://www.dampferzeuger.de/userFiles/de/Blatt-Sattdampfdaten-280509.pdf

Unfortunately it is in german, but if you look to the measuring units it 
should become understandable.