>Car set to long and the inside of the tank was a rust bucket, any tips ???

I just had to replace the fuel pump in my minivan so I learned a few things the 
hard way with that. Since it died suddenly and the fuel tank had to be dropped 
anyway, I wanted to replace the fuel level float unit. 

For as long as I can recall my gas gauge never worked properly. To calculate 
how full the tank is I simply clear the trip odometer every time I get a full 
tank of gas and being I get an average of 20 miles per gallon, I'll get 400 
miles of driving out of my 20 gallon tank.

Anyhow, I focused on this item first and ordered one from my friend at the 
dealership. It's not the cheapest part (they list for 86.70 for part #4762119). 
Unfortunately, I wish I did a little more homework on it first, because when I 
bought my fuel pump (a Carter from Pep Boys was the best I could do- no Walbros 
would fit my 1994 application) I found that most all of the new fuel pump 
assemblies come with the entire assembly (housing, sock filter & fuel float 
level unit). 

Now I've got an extra part that I don't need (and can't return). I'll unload it 
new in the box at a loss for 45.00 if anybody's interested. I think it fits 
around 1992-1997 minivans. 

Now comes challenge #2. Everything seems to work fine for the first few weeks 
after it was installed and it was pretty cool having a working gas gauge for 
the first time in many years. Later for the first time since having it replaced 
I filled up my gas tank to the top and suddenly noticed that it's heavily 
leaking out gasoline. 

Luckily I was a few miles from home and being it's still leaking I drop a clean 
pan under the leak to catch the fuel. It ended up filling up about 5 or 6 
gallon containers full of my new gas. Even after it stopped dripping, it would 
spill a little more during the sloshing from driving. 

The leak was caused by the same thing that happened to me many years back with 
my 1988 Shadow shortly after it's fuel pump was replaced. The rubber grommet 
that connects the filler neck tube to the fuel tank can get dry & damaged 
during the reassembly and cause a leak when you have a higher level of gas in 
the tank. So I hit the dealer again and for about 11.00 I got the correct OEM 
grommet and now it's finally getting normal mileage once again. 

Next week I'm going to buy one for my 1987 CSX because it's going to need a new 
tank and pump (it's rusted out the inside from setting up with minimal fuel for 
too long). 

I was thinking I might need the replace the fuel lines going to it as well, 
anybody got any info on that? Are they stainless already and do they come 
pre-bend like brake lines? 

David Salamone
Positive Impressions 
[email protected]    

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