Again having looked at the code:

The error happens, when the trial to copy Win32Util.dll from inside 
sikuli-script.jar to the folder tmplib in the users standard personal temp 
folder (Win7: \Users\<username>\AppData\Local\Temp) where the folder is 
created, if it does not exist. This is for cases, where sikuli-script.jar is 
intended to be used somehow standalone.
If there are some access right problems (which sometimes occur), then this 
action should crash.

This action does not take place at all, if the environment variable
SIKULI_HOME is correctly set (which is normally done by a Sikuli
installation from the download .exe).

So this might be the difference between the systems.

This should be the correct setting:
SIKULI_HOME=path-to-sikuli-program-folder\

The trailing backslash is mandatory!

e.g. in the standard installation:
SIKULI_HOME=c:\Program Folder\Sikuli X\

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https://bugs.launchpad.net/bugs/893909

Title:
  [error] Can't create OS Util: org.sikuli.script.Win32Util- exception
  is thrown whil eusing Sikuli through java

Status in Sikuli:
  New

Bug description:
  I am running Sikuli through java, by using Sikuli-script.jar, while running 
the script i get the below exception 
  "[error] Can't create OS Util: org.sikuli.script.Win32Util"
  Environment: Windowd 7 (32 bit)
  Installed JDK 1.6.0.29,jre6
  JDK path, JRE path and Sikuli path are given in the system path variable.

  Issue is observed on Windows7 only and its consistent

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