(now if you could avoid glass altogether, that should
boost EROEI)

http://www.empa.ch/plugin/template/empa/3/131438/---/l=2

Empa takes thin film solar cells to a new level 18. January 2013

A new world record for solar cell efficiency

In a remarkable feat, scientists at Empa, the Swiss Federal
Laboratories for Materials Science and Technology, have developed thin film
solar cells on flexible polymer foils with a new record efficiency of 20.4%
for converting sunlight into electricity. The cells are based on CIGS
semiconducting material (copper indium gallium (di)selenide) known for its
potential to provide cost-effective solar electricity. The technology is
currently awaiting scale-up for industrial applications.

High-efficiency flexible CIGS solar cells on polyimide film developed at Empa
with a novel process.

To make solar electricity affordable on a large scale, scientists and
engineers the world over have long been trying to develop a low-cost solar
cell, which is both highly efficient and easy to manufacture with high
throughput. Now a team at Empa's Laboratory for Thin Film and Photovoltaics,
led by Ayodhya N. Tiwari, has made (yet another) leap ahead. They achieved a
record 20.4% energy conversion efficiency for thin film CIGS solar cells on
flexible polymer substrates, a massive improvement over the previous record
of 18.7% achieved by the same team in May 2011. Tiwari’s team has been
investigating and developing various thin film solar cell technologies for
some time. Over the years the laboratory has boosted the photovoltaic
conversion efficiency of flexible CIGS solar cells time and again, from 12.8%
in 1999 – the group’s first world record – to 14.1% in 2005, 17.6% in 2010
and 18.7% in 2011.

Closing the efficiency gap to silicon wafer cells The latest in the series of
records has been achieved, thanks to innovative ideas and excellent team work
in the lab, especially by PhD students Adrian Chirila and Fabian Pianezzi.
The team has succeeded in modifying the properties of the CIGS layer, grown
at low temperatures, which absorbs light and contributes to the photo-current
in solar cells. The cell efficiency value was independently certified by the
Fraunhofer Institute for Solar Energy Systems (ISE) in Freiburg, Germany.
What’s more, Empa’s new record efficiency for flexible solar cells now even
exceeds the record value of 20.3% for CIGS solar cells on glass substrates –
and equals the highest efficiencies for polycrystalline silicon wafer-based
solar cells. "We have now – finally – managed to close the "efficiency gap"
to solar cells based on polycrystalline silicon wafers or CIGS thin film
cells on glass", says Tiwari.

Thin film, lightweight and flexible high-performance solar modules are
attractive for numerous applications such as solar farms, roofs and facades
of buildings, automobiles and portable electronics and can be produced using
continuous roll-to-roll manufacturing processes that offer further cost
reductions compared to standard silicon technologies. In other words, they
have the potential to enable low-cost solar electricity in the near future.
“The series of record efficiencies for flexible CIGS solar cells developed at
Empa demonstrates that thin film solar cells can match the excellent
performance of polycrystalline silicon cells. Now it is time for the next
step, the scale-up of the technology to cover large areas in a cost-efficient
roll-to-roll manufacturing process with an industrial partner”, says
Gian-Luca Bona the Director of Empa. For this purpose, Empa is collaborating
with Flisom, a start-up company involved in industrialization of flexible
CIGS solar cells.


The research work has been supported over the years by the Swiss National
Science Foundation (SNSF), the Commission for Technology and Innovation
(CTI), the Swiss Federal Office of Energy (SFOE) and the EU Framework
Programmes.

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