Sorry, I goofed in my previous post on calculating the current density. 
Here's a better calculation:

  [...]

  > The anode calculates out to a little over 1 square inch:

  > A = pi * d * l
  >   = pi * 0.125 * 3
  >   = 1.1780972 sq. in.

  That didn't  sound right, so I looked up the actual  wire  gauge and
  list it here for reference:

  Gauge   Diameter       Resistance
  (AWG)     (in)         (Ohms/M-ft.)
  -----------------------------------
    0      .3249          .09827
    1      .2893          .1239
    2      .2576          .1563
    3      .2294          .1970
    4      .2043          .2485
    5      .1919          .3133
    6      .1620          .3951
    7      .1443          .4982
    8      .1285          .6282
    9      .1144          .7921
   10      .1019          .9989
   11      .09074         1.260
   12      .08081         1.588
   13      .07196         2.003
   14      .06408         2.525
   15      .05707         3.184
   16      .05082         4.016
   17      .04526         5.064
   18      .04030         6.385
   19      .03589         8.051
   20      .03196        10.15
   21      .02846        12.80
   22      .02535        16.14
   23      .02257        20.36
   24      .02010        25.67
   25      .01790        32.37
   26      .01594        40.81
   27      .01420        51.47
   28      .01264        64.90
   29      .01126        81.83
   30      .01003       103.2

  The diameter  of  my rods measure 0.80" in the  unused  portion, and
  0.75" at the tips. They are rough and pitted after a year of use, so
  I will estimate the current density using the new wire  diameter and
  the actual measured wetted length:

  A = pi * d * l
    = pi * 0.080 * 3.85
    = 0.96761054 sq. in.

  The current density is then:

  D = I / A
    = 1.15 / 0.96761054
    = 1.19 mA / sq. in.

  Close enough:)

Best Regards,

Mike Monett


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