> for those  using this meter from harbor freight, this thing  has a
  > fuse inside that protects the milliamp position. after blowing two
  > of these  1/4 amp fuses, (and this is easy to do in this  setup) i
  > picked up a 4 pak of 1/2 amp fuses at radio shack, and these solve
  > the problem. the only reason i went to 1/2 amp instead of 1/4 amp,
  > was that radio shack was out of the 1/4's.

Very good reply, Jim, but you really should go back to 1/4A fuses. The 
internal circuit is not designed to handle sustained currents above this 
level, and you could damage the instrument.

You can prevent blowing fuses very easy. Since you have a 27 V supply, 
just put a small resistor in series with either lead. The value is 
calculated by

R = E / I
  = 27 / 0.25
  = 108

Use a 100 ohm, 1/4 watt resistor. This will have little or no effect on 
the voltage and current measurements, but will prevent blowing the fuse 
when you inadvertently short the silver rods together.

I found an easy way to mount the rods is to take the plastic lid from a 
jar of peanut butter and use an awl to put two holes an inch or so apart. 

Find a glass that is small enough so the plastic lid fits with a bit of 
play.

Place a 6-32 screw with two washers through the hole from the underside, 
and add a washer on top. Bend the silver into a U-shape, and put it 
between the two washers. When you tighten the nut, there will be enough 
thread showing on top to connect the alligator clips.

Add a mark on the glass for the fill level. Add another mark 10% higher 
to add seed solution from a previous batch. This will get the current 
started much faster, and you won't have to wait so long. Monitor the 
current and stop when you reach about 1 mA per square inch on the anode.

To calculate the area, measure the rod diameter or refer to the wire 
gauge chart below.

-----------------------------------------------------------------------
  Gauge   Diameter       Resistance
  (AWG)     (in)         (Ohms/M-ft.)
  -----------------------------------
    0     0.3249         0.09827
    1     0.2893         0.1239
    2     0.2576         0.1563
    3     0.2294         0.1970
    4     0.2043         0.2485
    5     0.1919         0.3133
    6     0.1620         0.3951
    7     0.1443         0.4982
    8     0.1285         0.6282
    9     0.1144         0.7921
   10     0.1019         0.9989
   11     0.09074        1.260
   12     0.08081        1.588
   13     0.07196        2.003
   14     0.06408        2.525
   15     0.05707        3.184
   16     0.05082        4.016
   17     0.04526        5.064
   18     0.04030        6.385
   19     0.03589        8.051
   20     0.03196       10.15
   21     0.02846       12.80
   22     0.02535       16.14
   23     0.02257       20.36
   24     0.02010       25.67
   25     0.01790       32.37
   26     0.01594       40.81
   27     0.01420       51.47
   28     0.01264       64.90
   29     0.01126       81.83
   30     0.01003      103.2
--------------------------------------------------------------------

Measure the wetted length of the anode. The area is

  A = pi * D * L

You can use pi = 3 for very small diameters:)

Best Regards,

Mike Monett


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