To List;

  A few  have  expressed  surprise at my dependance  on  and  faith in
  calculations. They apparently do not need math in their profession.

  The engineering profession relies on math. We could not do  our work
  without it. A bridge designer needs math to ensure his  bridge won't
  fall down.  Airplanes are rarely tested in wind tunnels - it  is too
  expensive, and sometimes they can't test what we need to  know. They
  are designed  on  computers  using math models. When  you  get  on a
  plane, you are betting your life the equations are correct. They are.

  We rely  on math to predict the performance of something.  We create
  mathematical models on a computer, and stress them until they break.
  Then we see what we can do to improve the performance without adding
  cost or weight.

  Sometimes we find we have overdesigned a part, and it is not subject
  to as  much stress as we thought. We can change it and make  it less
  expensive to build.

  When we  build  something,  we measure every  parameter  we  can and
  compare the  results to the model. They must agree to within  a very
  small error.

  Afterwards, the  engineer is measured by his peers on how  close his
  predictions come to the actual result.

  Everyone benefits  when an engineer does a good job. People  may die
  when he fails. So our math must be correct, and other engineers must
  agree with  the  calculations   before   anything  is  built.  It is
  sometimes difficult to spot mistakes in other people's work.

  But, yes, we rely on our calculations.

  I try to add a crosscheck in every calculation I do. This provides a
  sanity check  in case I multiplied instead of dividing, or  I picked
  the wrong root of a polynomial equation.

  I have tried to use Microsoft's Excel, but find myself  wasting more
  time getting the fonts to display properly than doing a calculation.

  Another problem  is  when I want to reverse a  calculation  and want
  Excel to  tell  me  the initial parameters. I  have  to  rewrite the
  equations. This is a good source of mistakes, and it is difficult to
  cross-check the answer.

  I found a solution.

  For those  of you who don't mind running DOS, there is  an excellent
  program called  Mercury that will allow you to do just  that.  It is
  available at

  http://archives.math.utk.edu/software/msdos/calculus/mrcry209/.html

  (Yes, the url is strange, but it is legal and works.)

  This program is unlike any others you may have seen.  Basically, you
  tell it  the  relation between parameters, and give it  one  or more
  unknowns.

  If the  equations are correct, it sets up a matrix  and  figures out
  how to solve the equations. Here's a simple example.

  We know Ohms law states E = I * R

  So we enter the equation:

  E = I * R

  Now, it's easy to calculate E since it is in the format Excel needs.

  But if  you already know the voltage, and need to find  the current,
  you have to rewrite the equation to look like this:

  I = E / R

  This is sometimes not easy, and you may forget to add or  subtract a
  parameter on either side. This type of error is difficult to find.

  With Mercury, you don't have to rewrite the equation. You  just give
  it the information you have, and it rewrites the equation for you.

  In the above example, you simply enter the following relationship:

  E = I * R

  and tell it that you know the voltage and resistance:

  E = 3
  R = 10

  Hah, it says. You know E and R, therefore you must be looking for I.

  Before you can take your finger off the key, it gives  the following
  solution:

  E = 3.000000000
  I = 0.300000000
  R = 10.00000000

  So the current is 0.3 Ampere. Neat!

  The calculations we need in making cs are quite simple. But the unit
  conversions are tricky and can make life difficult.

  With Mercury,  you only need to enter the conversions  once,  and it
  figures out where they are needed and what form to use.

  For example,  we know 1 ppm is 1 milligram of silver per  litre. How
  many ounces of silver are needed to give 21.5 ppm in 2 gallons?

  We tell Mercury the relationship between the variables:

  ppm   = mg / litre            ; ppm = milligrams per litre
  litre = 3.785411784 * gal     ; how many litres in a gallon (US)
  mg    = 1000 * gram           ; how many milligrams per gram
  goz   = 0.03527396 * gram     ; how many ounces in a gram
  lb    = 8.3454 * gal          ; how many pounds in a gallon
  soz   = 16 * lb *  ppm * 1e-6 ; sanity check

  The last  entry  is the sanity check. It  calculates  the  number of
  ounces from  the weight in gallons, and should give the  same result
  as the goz variable.

  Now we  test it with known quantities. We set the number  of gallons
  to give 1 litre:

  ppm = 1
  gal = 1 / 3.785411784

  It reports the following:

  Solution

  ppm      = +1.0000000000000000
  mg       = 1000*gram
           = +1.00000000000000
  litre    = +1.00000000000000
  gal      = +0.2641720523581484
  gram     = +0.00100000000000000
  goz      = 0.03527396*gram
           = +3.52739600000000E-05
  lb       = +2.20462144574969
  soz      = +3.52739431319951E-05

  Checking the results, we see the ppm calculation is correct,  the lb
  calculation is correct, and the two ounce calculations agree for the
  first six digits. This is encouraging.

  Now we try to solve the original problem - How many ounces of silver
  are needed  to  give  21.5  ppm  in  2  gallons?  We  enter  the new
  information:

  ppm = 21.5
  gal = 2

  We tell  it  to  solve  the equations and  Viola  -  it  reports the
  following:

  Solution

  ppm      = +21.5000000000000
  mg       = 1000*gram
           = +162.772706712000
  litre    = +7.57082356800000
  gal      = +2.00000000000000
  gram     = +0.16277270671200
  goz      = 0.03527396*gram
           = +0.00574163794565
  lb       = +16.6908000000000
  soz      = +0.00574163520000

  Again, the  goz and soz numbers agree to six digits,  and  both have
  increased. So  we  may  have the  correct  algorithm,  and  look for
  someone else  to check it. Once we are certain  the  conversions are
  correct, we no longer need to go through this again, and can  use it
  for future work. A proven algorithm is worth it's weight in gold.

  Of course,  we can work backwards and give it any result,  then have
  it tell  us  what parameters are needed to  produce  that  result. A
  truly marvellous piece of software.

  I believe  Excel  Solver  might do something  similar,  but  I'm not
  really sure how it works. I know it is very slow.

  There are  other programs that work the same as Mercury, but  run in
  Windows instead of DOS. They are called "equation solvers".

  They are much better than the old slide rules I used to use:)

Best Regards,

Mike Monett


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