Bruce has been struggling to send the following file as a Word document. I've 
succeeded in shrinking the graphic and reformatting it as HTML so it will be 
small enough to fit through the list server. MS Word is *NOT* and efficient 
file format. Hope this works!
Mike D.

160 Volt Constant Current CS Generator

updated 1 Jan 2002


NOTE: 160 volts can injure or kill you. Use this circuit at your own risk. 

Transformer: Any small dual 120 volt primary transformer. Mine are PC mount 
types. Secondary winding(s) not used. Or, use a pair of back to back small low 
voltage transformers (e.g. 120 to 12 feeding 12 to 120). (You don’t really need 
this transformer, but it is much safer to have your unit isolated from the AC 
power. I strongly encourage you to use it)

Resistors: All ¼ watt 5 or 10% tolerance (not critical). The 2K trim-pot and 
4.7K resistor set the current. I set mine at 1.11 ma which I think produces 
about 2.5 ppm per hour for one quart.

KSP42: This is a 300 volt NPN transistor which costs less than 40 cents. I got 
mine from Jameco.

LM334: This is an adjustable constant current regulator. It is rated at 10 ma 
and 40 volts max. In the circuit, both are considerably less. I got mine from 
Jameco for less than $1. 

Electrolytic capacitor: It can be anything with at least 33 mF and at least 250 
volts. 

Diode: Can be 1N4004, 5, 6, or 7.

[Note – constant current regulator part of the circuit can be duplicated many 
times if you need to brew more than one quart at a time.]

I put a Radio Shack neon lamp indicator across the primary of the transformer 
so one can see that the generator is on, and put it all in a Radio Shack 
plastic box.

All parts are available from mail order dealers such as Jameco ( www.jameco.com 
) and All Electronics ( www.allelectronics.com ). Total cost of the parts 
should be less than $15.

By the way, All Electronics sells a timer board for $3.50 that works great with 
this circuit. You have to change the timing cap from 0.1 mF to 0.33 mF and use 
a 1 meg pot instead of the fixed resistor. Then you can set the time to 1 – 6 
hours for automatic shutoff.

Also, All Electronics sells 30 RPM 120 VAC motors that make great stirring 
motors. I think they are $2.50 each. I believe they were made for microwave 
oven turntables. See www.allcorp.com. I use a plastic paddle about one inch 
wide with the length extending close to the bottom of the jar. This paddle 
couples to motor shaft with a short piece of vinyl plastic tubing. 

Good health to you,

Steve Young

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