-----Original Message-----
From: Kappus, John <[EMAIL PROTECTED]>
To: 'Soaring' <[EMAIL PROTECTED]>
Date: Wednesday, August 11, 1999 3:08 PM
Subject: [RCSE] Wing Building


>I had an unusual experience last night when cutting some foam cores (15 psi
>pink foam) for a HLG.  When cutting extruded foam, there is a lot of
>residual stress in the foam itself which causes the core saddles to bow
>considerable after they are cut.  This has never proved to be a problem
when
>cutting before because the cores are held firmly to the table with weights.
>Last night however, the trailing edge of the core, on the smaller cord
side,
>was getting scalloped quite badly.  It didn't matter how much weight was
>placed on the core, or the cutting speed (arm weight), or the wire
>temperature.  What was happening was the wing core itself had so much
stress
>in it that it wanted to bow greatly.  When the cut reached the trailing
>edge, there was little foam left to resist this bow, and the core would bow


I cut apx. 1/8 inch of foam off the outside of the block and no bowing. Just
take two 1/8 sheets, place them on the table 2 inches outboard of the blank,
hold the wire on the sheets, and push the blank through. Just like a cheese
slicer.




Ric

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