I like to install the Monocote on both sides of the wing/elevator/rudder and
leave a gap between the moving surfaces.  Then iron the two Monocote sides
together at the hinge line.  Makes a super strong hinge with no gap and
looks great.


----- Original Message -----
From: "Harley Michaelis" <[EMAIL PROTECTED]>
To: <[email protected]>
Sent: Saturday, July 01, 2006 12:21 PM
Subject: [RCSE] Neat new hinging option on Monokoted, etc. surfaces


> I've not skinned a foam core wing with 1/16" balsa or used film on a wing
> for about 15 years, but had occasion to do one just recently. As a result
I
> stumbled on to a new hinging idea that I like better than anything for
such
> a wing. Bear with me, please for some background.
>
> Some months back, friend Winston Okerlund came up with the idea of
> "individual Kevlar hinges".  This is detailed in File 9 at
> http://genie.rchomepage.com. I'd done several such hinging installations
on
> wings where glass and CF skins were vacuum-bagged directly to the foam
> cores. In these cases the hinges were inserted under the skin.
>
> On this wing just done, I did not want to face the vertical hingeline
> surfaces with balsa, etc., so the usual options were rather limited. .
> namely continuous tape or "Z" hinges made out of film covering, etc.
>
> Then I wondered if the "individual Kevlar hinges" could be surface mounted
> after the wing was covered. I found that the hinges, if sprayed with 3M77,
> stuck very tenaciously to Monokote sealed well to balsa, but could still
be
> carefully peeled away if necessary without tearing the Monokote.
>
> I surface mounted the 1" x 1-1/2" hinges on the bottom for the flaps and
on
> top for the ailerons. Deflection is very easy and the hinges are really
> strong.
>
> To me, Kevlar is ugly, so I cut a bunch of 3/4" x 2" pieces of Monokote to
> heat seal over them, either side of the hingeline. Just a fine line of the
> Kevlar shows. The film on top was yellow, so for decorative purposes, I
cut
> the pieces from red and yellow Monokote and alternated the colors as I
> sealed over the hinges.
>
> Wow. . .that will get some notice!
>
>
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