Not sure what you mean by fails open, I suspect you mean fails "closed". The 
Fromeco units do not rely on physical contact actuation to supply main PWR, but 
rather electronic means by transistor/FET. The flag/pin negate main current 
flow by holding the (electrical) junction open. When the pin is removed, 
essentially current flows until either the system's (electronic switch in this 
case) current capabilities are exceeded or the pack/lead material dies.

On some HLG's folks employ miniature speaker phone jacks to make/break contact 
to supply PWR to the control system. In this example current flow is relatively 
low, so one can get away with it (most of the time).

On larger aircraft, where there is a definite spark as contact is made or 
broken, carbon build-up (or even material transfer) occurs which makes the area 
of actual contact a hit-or-miss scenario. A cycle-up on one flight might make 
adequate contact...while on another it may only supply enough current to move 
the control surfaces while still on the ground. Once under load, like during 
launch, the contact area may fail...and down goes your pride and joy.

The slider switch normally used by pretty well everyone has a wiping action as 
contact is made and broken. It is this wiping action that not only ensures 
adequately cleaned surfaces, but also adequate contact area to flow it's rated 
current specification.

This is precisely why employing rocker switches or phone jacks, with no wiping 
action, that gets folks into trouble...don't employ them if you value your 
aircraft!!! There are significant electro-mechanical reasons they are not 
used.  



 

Quoting Rob Davis <[EMAIL PROTECTED]>:

> To add to Simon's note.  I normally build / buy my batteries with dual leads.
>  One lead is used to charge and the other plugs into the switch.  Charging
> through a switch is normally a bad idea.
> 
> I like the idea of a switch that fails open.  I've used Fromeco's pin flag
> switches on other aircraft and wonder why I've not seen any saiplanes using
> them.  The switch has a pin that you remove to turn on the aircraft.  The pin
> (2-3 inches in length) normally has the proverbial "Remove before flight"
> streamer attached to the pin requiring a 2-3mm hole in the canopy of fuse to
> allow the pin access to the switch.  It ought to lead to fewer failures to
> turn on the plane prior to launch. But then again a quick control check would
> accomplish this task as well.
> 
> Rob
> 


Simon Van Leeuwen
PnP Systems - The E-Harness of Choice
Radius Systems
Cogito Ergo Zoom

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