> Dennis. . . such tips are surely encourages for this exchange. Thank
> you.  This one is a bit confusing. You speak of a "molded wing" in the
> first sentence, but later speak of lifting the "foam" to the skin. I
> admit to ignorance of the construction of the Emerald wing, but is it
> both molded and with a foam core? I thought they were mutually
> exclusive. I really don't follow what you are saying. Did you mean
> "bagged" wing? I understand about delaminations occurring in those, but
> then assume strictly a foam safe CA would be called for fixed with
> epoxy. Please further clarify this tip.

There are several European builders who use both a molded skin AND a foam
core.  They are NOT mutually exclusive.  I believe Fiberglassfluegel may
have pioneered the technique with their ASW 20 in 1985.  The skins are
molded as usual, but left in the molds.  A layer of epoxy is applied on the
inner surface of the skins, a slightly oversize cut core is placed between
the skins and the two halves of the mold joined with vacuum inside the mold
to suck the epoxy into the foam and pressure on the outside to compress the
foam to size.  This makes for a very tough wing, although sometimes more
difficult to repair than the standard 'molded' wing.  The French builder
Aeromod and at least one Russian builder currently use this method as I have
a plane from both that have this style of wing construction.

As Mike Lachowski noted, it is also possible to have the skins separate from
the 'filler' of a molded skin, requiring you to glue it back into position.

Porter

> [EMAIL PROTECTED] wrote:
> > At our club meeting last night, I was showing an Emerald that had a
little delamination on the molded wing. When asking the best way to fix it,
Martin Doney passed on a tip he had learned. It's a small thing but it
really works great. He said to take a tee pin and bend the tip 90 degrees
about 1/8 inch from the end. Poke a hole to drip in some CA. After the CA
wicks in, just rotate the pin and use it like a hook to lift up the foam to
the skin while the CA cures.


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