On both my Boomerang and Zagi 400 I used an old soldering iron.  I mark the radio gear 
where I plan on placing it, then use a soldering iron to melt away the foam.  I 
usually hold the soldering iron next to the piece of gear I am melting the foam for to 
judge depth.  The trick is to constantly check the fit of your gear and do this in a 
well ventilated area.  Worked great on my DAW Ki61 too and saves quite a bit of time.

Greg

Tord <[EMAIL PROTECTED]> wrote:
> I have always found straight through cuts works best -I made a sideways cut for the 
>battery - as for the servo,
and added thin EPP layers as was needed to hold the battery 
tight and new strapping tape on top! 

A fish filetting knife is the ideal tool!

At times I do vertical shafts the same way, replacing
the top if need be (cut off the right amount from the
plug you just made and reglue - works excellently!

The Zagi and EPP nut, aka

Tord,
Sweden

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Tord S. Eriksson, Ovralidsg.25:5, S-422 47 Hisings Backa, Sweden

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