Be sure the blades are cleaned of any grease etc. and then take some heavy grit
sandpaper and rough up the portion going into the wing long ways with the blade.
I use 80 grit at least. You want to have some deep scratches for the epoxy to
bind to. Use a very long cure time epoxy (at least an hour) more is better. I
even test mix a batch and let it cure to be sure the mix is good before
committing to the real thing. After mixing the epoxy I stand the wing on its tip
and pour some epoxy in the box and use a thin wire or card stock to be sure the
box is coated inside on all surfaces. I cover the blade on the sanded area with
epoxy also. Now slowly work the blade into the box and be sure a trapped air
bubble doesn't push it back out. If you need to align it as it sets up, then
place plastic wrap on the wing root of the fuselage and the wing itself (with
small slits for the blade) then assemble the wing to the fuselage and tape or
block in place until cured. I built my old Multiplex DG 600 this way and it is
more than sufficient. I don't think drilling holes in the blade is needed and
some of the blades use hardened material that would be tough to drill anyway.

Dave Wenzlick
Mesa AZ
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