Hey Chris,

I originally wanted to roll up the wire on a drum as you stated with a 
simple DC motor.  I was going to devise a simple mechanical switch that as 
the tension decreased it would actuate the motor.  Instead I have run the 
wire through a pulley system similar to what you would see on an exercise 
machine.  The length of the wire will only fluctuate 7 to 10 inches at the 
extremes of travel.  The wire is attached to either an extension spring or 
maybe a piece of surgical tubing(I won't know until I troubleshoot the 
machine).  The tubing will allow me to play with the length in relation to 
tension a bit easier than an extension spring would.  I do not need as much 
tension as on a feathercut because the wire will not be under extreme load 
(ie at setup ready to go, weights hanging on a feathercut system).  I will 
be able to play with the cut speeds to minimize wire sag (I hope).  As I 
said before, if it does not work I can always use the bow.

Thanks for the thought,

Marc Webster


>From: "Chris Kaiser" <[EMAIL PROTECTED]>
>To: "Marc Webster" <[EMAIL PROTECTED]>, <[EMAIL PROTECTED]>
>CC: <[EMAIL PROTECTED]>, <[EMAIL PROTECTED]>
>Subject: RE: [RCSE] C.N.C.
>Date: Tue, 13 Mar 2001 11:00:13 +1300
>
>From: Marc Webster [mailto:[EMAIL PROTECTED]]
> >
> > Hey Pat,
> >
> > I have been working on a design for a CNC foamcutter for the past few
> > months.
>...
> > have also attemted to eliminate the need for the cutting bow (hope it
> > works).  Instead as the wire changes length with wing tapor and z 
>height,
> > the wire is payed out and retracted as needed.  If this does not work, I
> > have still made provisions for a bow.
>
>I presume you're calculating the required wire length and driving
>a stepper to change the length? Wouldn't it be simpler to maintain
>a constant tension in the wire? This could be done by terminating
>the wire on a drum driven directly by a DC motor. The motor would
>operate stalled most of the time, with it's stall torque (and hence
>wire tension) controlled by the applied voltage.
>
>Just a thought.
>
>Ciao - Chris
>
>******
>Chris Kaiser
>Auckland,  NEW ZEALAND
>http://rcmodels.co.nz/clubs/asfcnz
>
>
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