I meant when "lightly rapped".
----- Original Message ----- 
From: "Harley Michaelis" <[EMAIL PROTECTED]>
To: "Daryl Perkins" <[EMAIL PROTECTED]>
Cc: <[EMAIL PROTECTED]>
Sent: Sunday, October 10, 2004 1:38 PM
Subject: Re: [RCSE] monokote.... AHHHHHH!!!!!!


> I don't consider myself an expert on film covering, but have discovered a
> few things that work, so I'll pass them on.
>
> An early lesson to use only Monokote. It has a nice aroma and when shrunk
up
> has a neat "ping" sound when lightly wrapped. It can end up tight as a
drum
> and tends to stay tight, but if wrinkles form over time, there is usually
> some additional shrinkability to help get them smoothed out again if you
> minimize wrinkles before trying to shrink them out.
>
> After fussing with vacuum bagged rudders and stabs for a time, I abandoned
> them in favor of built-up structures. Combined, the weight is about 1-1/2
> oz. less than bagged, unless a too flimsy layup that easily dents is used.
> With built up, there is a wood LE to better resist dings than a foam LE
with
> light glass over it. Since there can be a spar in the structure, there is
a
> place to put a piece of flat surgical rubber to form a friction grip with
> the support wire as it slides on. (See File 2 of the Genie pages at
> http://genie.rchomepage.com/.)
>
> As to the application of the Monokote, the demo's and illustrations used
by
> the Top Flite people where they are heating, pulling and stretching the
> stuff to get it smooth around the tip of a substantial wing with straight
> LE's just don't work for delicate stabs. You'd need 3-4 hands, anyway.
>
> Instead, I lay a stab half inverted on the inverted Monokote roll and mark
> around the clear protective cover 3/8" to 1/2" beyond the stab perimeter
> using a ballpoint pen. This does not mark, but gives an indentation where
to
> cut the piece.  I scissor that out and remove the clear cover.
>
> With light shining through, using a little Teflon coated travel iron I got
> at K-Mart for $7, I tack to the vertical edges (not the top) working
around
> the perimeter of the stab, pulling to get the bulk of the MK free of
> wrinkles. When satisfied with that, I scissor away all but 1/8" or so of
the
> MK and seal that continuously along the vertical edges.
>
> The next step is to wrap that 1/8" around the structure to seal it at the
> bottom. If the structure has prominent curves, it will not seal down flat.
> To get it flat in those areas, you can (1) slit it in several places and
> overlap the edges, leaving small bumps or (2) cut little wedges out so the
> edges will lay side by side.
>
> The reason for sealing the MK on the bottom is that the bottom piece will
> then adhere better since MK sticks best to itself.
>
> Having applied MK to the top of the structure and with it still unshrunk,
> lay the structure upright on the inverted MK roll. Mark a bit beyond the
> stab perimeter and scissor out the piece. Remove the clear cover. Hold the
> work up to the light to position and tack the bottom piece in place.You
can
> next (1) trim and seal or (2) seal and trim.
>
> I get along better with (2), using the iron to work outward toward the
> perimeter, along the LE or TE and then the other way, getting rid of as
much
> looseness in the film as possible, but without shrinking the open areas.
In
> doing this, it is too much trouble to bring the bottom up 1/2 way along
the
> LE for a 2-tone effect, so instead, it can be trimmed evenly near the
> bottom. For that trimming either scissor it off evenly as possible, or
work
> over a Fiskars mat with a sharp #11 blade, but without cutting into the
top
> film piece.
>
> Before doing any shrinking, be sure the bottom is sealed well to the top
MK
> piece and adjacent balsa of the structure.
>
> Do not use a heat gun to shrink the bottom. It will loosen the seal where
> the bottom pieces overlaps the bottom. If you have a heat gun, use it on
top
> so no scratches will be made by the iron. In using the iron on the bottom,
> Don't drag it across the film. Do the open areas in increments, side by
side
> to minimize scratches and keep the iron away from where away the bottom
film
> overlaps the wrapped around top film. Don't tighten one side at a time and
> introduce built in warps. Do it gradually, top then, bottom, etc.
>
> Go the LT/S supplemental file, File 10, page 2 to see what the rsults can
> look like, based on the above techniques.
>
> Oh. . .incidentally, That rudder butts the fin with no gap, rounding or
> beveling for deflection. That same flat surgical rubber used for securing
> the stabs, makes great hinges. They go in under a little tension and
during
> deflection they stretch a bit to allow the rudder to pivot on its edges.
Go
> back to File 2 to read about that.
>
> ----- Original Message ----- 
> From: "Daryl Perkins" <[EMAIL PROTECTED]>
> To: <[EMAIL PROTECTED]>
> Sent: Sunday, October 10, 2004 10:09 AM
> Subject: [RCSE] monokote.... AHHHHHH!!!!!!
>
>
> > Yes, it's true. I suck.
> >
> > I'm playing with stab size on the Insanity 3.7. Super
> > long tail moment, so I can get away with a fairly
> > small stab. Anyway..... I have a set of old Paul Trist
> > stabs... but they were yellow.... Insanity is white
> > with black carbon fin, black carbon canopy, and red
> > rudder. Soooooo... the transparent yellow stabs just
> > weren't going to work for me. Where is that monokote
> > iron? I used it about 7 years ago.... where the heck
> > is it? After about an hour of searching.... there it
> > is. Ohhhh, it's kinda beat up.... but hey, it gets
> > hottt.
> >
> > OK, ok.... I rip the covering off the yellow things,
> > and start trying to cover those things back up with
> > some old white monokote that I must have stolen from
> > Phil about 8 years ago..... Hey... this isn't as easy
> > as I recall....
> >
> > Let's just say.... they're not pretty. OK, I can fix
> > that.....where is the hobby shop in Havasu?....After a
> > little research,  I go out to buy a heat gun to shrink
> > all the wrinkles out.... Hey... this is working!....
> > ok ok...after burning a hole through the right
> > stab.....My g/f had a good time ripping the covering
> > back off so i can start again.
> >
> > If I had just gotten out the vacuum bagging equipment,
> > I'd be done and flying right now.....
> >
> > How DO you guys do it?
> >
> > One more try, and I'm flying it no matter how bad it
> > looks!
> >
> > ;-)
> >
> > D
> >
> >
> >
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