you're making it way to complicated. the foam in Phil's wings is plenty dense to provide lateral and front/rear containment for a servo. it works very well to route a cavity that puts the servo top flush with the wing bottom with the servo being a VERY snug fit in the cavity. make enough room for the servo arm to move where it needs to. all that is needed to retain the servo in the cavity is a cover.. usually packing tape or vinyl servo covers.

this really is pretty much the standard method for installing servos in foam wings..

At 05:18 PM 10/31/2004, you wrote:
Isnip
Thanks,
John Hayes
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