Phil,
You will like the quality and durability of epoxy paint.

1) For light work with small paint quantities, a Paasche airbrush has been
more than adequate. If I was painting full wings instead of just tips and
small DLG pod molds, I would want something with a broader spray pattern and
higher spray volume. No experience yet with any other tools, so I'm
interested to hear what others say about the other kinds of sprayers and
Klass Kote.

2) Spray the paint color you want, let it cure some, then do your lay-up.
The cohesion between the lay-up epoxy and the epoxy is excellent, using both
Pro Set and Resin Systems epoxies. I do mean cohesion--the two uncured
epoxies seem to form a molecular bond.

Diversified Solutions offers a separate white or gray primer with higher
solid content, but my first guess is that you probably will not need or want
to lay this separate coat. You might need a little more paint to fully cover
the black carbon skins you use. For higher opacity use only enough Reducer
to thin for your painting system. 1 part Reducer to 6 parts epoxy paint
(including catalyst) is a good place to start, a little less or more is
okay.

3) Mix the catalyst to the paint (1 to 1, by volume only). Wait 30-40
minutes for the epoxy components to induct or react, mixing occasionally.
Then spray. There are two issues regarding cure. First there is a time for
the solvents in the paint to flash off, figure 5-20 minutes. This is the
time you would wait between coats. Then there is the time between painting
and lay-up. The first time is flash off like any paint would have, the
second time frame is the curing of the epoxy.

I use a light mist coat to avoid fisheye, then after it flashes off, I build
the coating with light to medium passes to build up the paint. Much the same
as any other paint. Since we paint onto the mold or mylar, paint running
isn't necessarily a serious problem, but I do everything to avoid it. If I
want more opacity than the second heavier coating provides, I go again after
letting the heavier coat fully flash off, maybe 20 minutes.

I have sprayed onto Frekote-release mylars, waited as long as 7.5 hours,
performed a lay-up and still had a perfect bond to the paint and release. I
do not think I've found the maximum time between painting and lay-up. Since
we have good releases onto which we paint, and since these are both epoxies,
there might not be a maximum time. The lay-up epoxy might grab the paint off
the mylar even if it is cured.

Starting the lay-up too soon will result in the fabric pressing through the
paint. These days I let at least an hour pass before starting the lay up.
One time I started a pod lay-up at 30 minutes, and the fabric came through
the paint more than expected.

Since I am only working with DLGs so far, I've preferred lighter coats
(weights) on the pods rather than enough paint for full opacity.

By the time you are ready to remove the mylars, the paint is also cured. I
have virtually the same hot box set up you do.

Aradhana Singh Khalsa
RCBuilder.com (online soon)
Review site at http://12.181.168.136/


-----Original Message-----
From: Phil Barnes [mailto:[EMAIL PROTECTED]
Sent: Monday, January 03, 2005 2:35 PM
To: [email protected]
Subject: [RCSE] How to use Klass Kote


I've decided to try some Klass Kote epoxy paint for some bagged wings. I'll
be applying the paint to the mylars prior to bagging. I have ordered some
#100 white epoxy, some #405 gloss catalyst and some reducer. Here are my
questions;

1) I would like some recommendations on spray equipment to use for applying
the paint to the mylars. I have zero experience with anything other than
rattle cans so specifics on what to use, where to get it and how to use it
will not offend me.

2) Is it OK to just spray the white paint with catalyst on the mylar and
then go directly to bagging the wings or would it be better to spray primer
after the paint and then bag the wings? Would there be any advantage to
using the primer at all, perhaps better adhesion to the wing layup.

3) How long should I wait after painting the mylars before bagging the wing?
I assume that this is a chemical cure situation, not an air dry type of
paint so it could be bagged as soon as the paint is dry enough that the
mylars could be handled. Perhaps there would even be better adhesion of the
paint to the wing layup if the wings were bagged sooner rather than waiting
for a full cure of the paint. I assume that the paint will continue to cure
normally even after the wing is bagged. Am I right about all this?

Phil


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