You can start whittling away at this with things you know or can determine 
fairly easily.  Right not you're seeing a 15 psi differential at 715 gpm.  A 
little less than 5 psi of that is attributed to elevation.  There's a certain 
amount of the remaining 10 psi that is attributed to the friction in the pipe 
between the 2007 test hydrant and the gauge you installed before the backflow 
preventer. Probably not much, but you can calculate it and subtract it.  

Now, whatever you have left goes into the think tank.

In two years anything could have happened.  The water department could have 
taken segments offline thus reducing the number of flow paths.  There could be 
valves partially closed at critical junctures in the grid thus restricting flow 
paths.  The water department could have had the pumps set to start at a 
different pressure in 2007 than they do now.  They could have the supplemental 
pumps turned off altogether since in the winter they may have sufficient 
elevation in the tanks to meet the demands.  The water department could have 
installed some PVC imported from China with a new microbe that corrodes 
plastic.  I would probably rule out high demanding neighbors since this would 
be reflected in a drop in "static" pressure that is really never static as 
mentioned in another post. 

J. Scott Mitchell, P.E.

--- On Mon, 12/14/09, Dewayne Martinez <[email protected]> wrote:

From: Dewayne Martinez <[email protected]>
Subject: forward flow test problem
To: [email protected]
Date: Monday, December 14, 2009, 10:45 AM

We have a job where the residual pressure recorded during the backflow
test is lower than expected.  The hydrant used for the original water
test is about 10ft lower than the system riser and has a flow test
result of 72PSI static, 62PSI residual, flowing 902GPM (off a
circulating system).  I had my fitter install a pressure gauge before
the 1st check on the BFP and the we recorded a static of 67PSI but a
residual of 50PSI at a flow of 715GPM.  I confirmed with the water
utility that the gate valve for the water lead in is fully open and that
no pumps or valves have been shut off for water main breaks or
maintenance.  Unfortunately, they will not run a new flow test in
winter.
Any ideas as to what is causing the low residual pressure?  
Thanks,
Dewayne Martinez
Design Build Fire Protection
New Berlin, WI
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