Paul,  Re: threading 0-80 machine screw thread.

My #23  Machinery's Hand Book says you should use material with a .060" OD.
If you have access to brass rod with a 1.5 mm OD that would do it.  It has
an OD of .059".  The 1/1000th  smaller won't affect your finished product.
If you use 1/16" material your OD will be .0025" larger and acceptable too.
If I were you I would use �-13 screws and get rid of the problem.

Arthur--Mexico City
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