David wrote:-

> I'm still trying to get it to run smoothly, but I am getting a large 
> amount of steam out of the stack and the boiler can't keep up, so it seems 
> the valve is not seating. I did polish the valve face with crocus cloth so 
> I know it will take a while for the valve to bed in.

Give your crocus paper to a clockmaker and get a sheet of glass and a piece 
of 400-600 grit wet and dry emery paper.

It's a common misconception that slide valves should be polished to mirror 
smoothness.  What is actually needed is that they be FLAT but with a finely 
scratched surface to hold oil/water for lubrication.

Place the emery, rough side up, on the sheet of glass, add water, and rub 
the valve across it in a straight(ish) line with plenty of pressure to keep 
the emery flat.  After a few strokes, turn the valve through 90 degrees and 
give one stoke.  If all the scratches are in one direction, it is flat.  Now 
comes the important part.  Wash the valve thoroughly and rub it firmly on a 
piece of good quality writing paper.  The paper will become blackened with 
all the emery dust which it pulled out of the valve face.  Failure to do 
this part will result in scratches on the port face when you run the loco.

I'm not familiar with Accucraft locomotives but, if at all possible, the 
cylinders should be removed and receive the same treatment.  Ideally they 
should be completely dismantled to allow proper cleaning afterward.

Some experts recommend lapping the two surfaces together.  Maybe it works 
for them, but it cannot guarantee the two flat surfaces you need.

Concerning the length of the valves, my understanding is that Accucraft 
locos use zero lap valves - i.e. 100% cut-off or non-expansive working.  The 
length of the valve should be exactly equal to the distance between the 
outside edges of the steam ports, and the exhaust cavity should be exactly 
centred longitudinally.  The eccentric should be exactly 90 degrees in 
advance of the crankpin and the valve position adjusted so that the ports 
open exactly on front and rear dead centres.  The valve movement should be 
exactly twice the port width.  This is true of all locos with a simplified 
single eccentric valve gear.

Mike Chaney 


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