Forgive me if this is a duplicate message.

Tony,

Thank you for the detailed and helpful response.

>>GORES.SEA. Gores 'Self-expanding Archive' may have been compressed in
Disc >>Doubler on a Mac. ATT00018.DAT - doesn't sound Mac like!

Most of these types of programs use a table of data.  The .DAT file might
be left over from that.  Could I impose on you, and send them to you via
email.

>The method depends on your globe being solid  or, if hollow, perhaps
filled >with polyester resin?

I found a nice 8.5" solid plastic ball at Kmart for only $35. It weighs 10
pounds which will give the resulting piece a nice heft.  By the way, it's
called a bowling ball <grin>.

>>Cast a 'female' half mould as a counter-die in 'stone-hard' plaster as
used >>by dental/surgical technicians.

That's a good idea. I've worked with casting resins before so I should be
able to do that.

>>Form a cylinder of thin aluminium sheet which is an exact fit around the
>>globe. Before forming the cylinder print the artwork for a hemisphere at
one >>end and cut the gores for one hemisphere. We now have something that
>>resembles a king's crown with many points and a broad headband.

I think I am stuck with .020" thick aluminum, as that may be the thinest
material manufactured by the metalphoto people. I am debating between:

  making a rosette, which is just the opposite of your headband idea.  All
of the gores for a hemisphere are left connected at the pole and then
pressed into a hemisphere by bringing the equator ends together.

  make each gore (or even half gores) separately and attaching them by hand
to the ball.  This is the way paper globes are made.  it might give me more
of a chance to correct (or is it create?) errors.

>>I'll be happy to laserprint out my 'Gores for Globes' divided into 15°
>>longitude and latitude grid full size for your 8" globe and 'snail' you a
>>master for photocopying if this will help.

Thank you.  I would help in the prototyping phase.  Let me measure the
exact size of the ball first.  What formula did you use for the latitude
lines?

>>I assume you know how to anneal aluminium to make it soft enough for
forming.

No I don't.  I was wondering if I would be able to form it.  Does
annealling soften it a lot?  Do have any helpful hints?  Will it hurt the
anodized coloring layer of the plates?  I suppose I should test that too. 
I was wondering which parts will strech.  Do you think the outer edges of
the gore will remain fixed and the center strech?

>>Looking back at what I've just written you'd have to want this globe a
lot >>to go to so much trouble. I want to contribute to the art of dialing
in the ways that I can.

++ron

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